Philips HD7892/60 User manual

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification
ServiceManual
Philips Consumer Lifestyle
Senseo® Switch
HD7892/60
HD7892/61
16/06
Product information
•This product meets the requirements regarding
interference suppression on radio and TV.
•After the product has been repaired, it should function
properly and has to meet the safety requirements as
officially laid down at this moment.
Technical information
•Voltage : 220 - 240 V
•Frequency : 50 Hz
•Power consumption : 1400 W
•Stand-by power consumption : <0,5 W
•Color setting : Deep Black
•Cups at the same time : 2 to 7
•Brewing time one cup : 30 sec
•Capacity water tank : 1 L
•Cord length : 0.8 m
•Max.cup height : 130 mm
•Pump pressure : 1 bar
•Brewing time for a jug : 8.5 min
•Dimensions (W x D x H)
ºPackaging : 466 x 242 x 322 mm
ºProduct : 150 x 400 x 270 mm
•Weight
ºIncl. packaging : 2.4 kg
ºProduct : 1.75 kg
•Materials
ºPodholder : Stainless steel
ºPodholder handle : PP
ºTop collector, Podholder spouts : POM
ºHousing, Driptray cover, Back plate : ABS
ºWater container : SAN
ºWater container lid, Driptray : PP
ºBrewchamber bottom : PA
ºLid cover, Baseplate : ABS
ºButtons : TPE
ºLever : PC
•Consumer Replaceable Parts
ºCP9068/01 Insulated jug
ºCP9069/01 Insulated juglid
ºCP0397/01 Padholder assy Switch 1-cup
Deep black
ºCP0398/01 Padholder assy Switch 2-cup
Deep black
ºCP0399/01 Top collector Deep black
ºCP0400/01 Driptray cover Deep black
ºCP0401/01 Driptray Deep black
ºCP0402/01 Filter holder + Lid
ºCP0403/01 Coffee spoon
ºCP0404/01 Water container transparent + Lid
Deep black
Optional (accessories)
•No specific issues

HD7892/60 /61
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Technical information
General coee specications:
In-cup volume (mL) 1-cup (ml) 2-cup (ml)
General version 122 244
French version 100 200
Temperature indication (°C) 1st cup temperature 2nd and further cup temperature
General version (122 ml) >74 °C >76 °C
French version (100 ml) >69 °C >73 °C
Measured in full Jug (7 cups) ≥80 °C
Measurement specication
Water spec (without pod, in mL) Western Europe (ml) French (ml)
1-cup (with 1-cup pod holder) 133 ± 10 109 ± 10
2-cup (with 1-cup pod holder) 266 ± 20 218 ± 20
Electical diagram
P
NTC
Fuse
Fuse
TCO
Water level
sensor
N
E
L
Boiler
Pump
UI
PCBA
Main
PCBA
-t
Functional diagram
Boiler
Pump
1-way valve
Brew
head
gh
e
d
f
c
b
a
Water
Container
User interface layout

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Disassembly- and Reassembly advice
Make sure the appliances cordset is disconnected from the mains!
To open the appliance, remove all detachable parts: Water container, driptray and cover, pod holder and collector.
1. To reach the brew chamber.
1.1. Open the top cover.
To open the top cover the brew chamber needs to be unlocked. Start at the back side of the top cover, using a
plastic tool, and trace along the parting line of the top cover, undoing all the snaps. There are two small snaps on
the front lower side of the brew chamber, undo them with a small athead screwdriver (No. 0)
The top cover needs to be tilted forward to be removed. The at cable Wfrom the main PCBA to the UI PCBA is still
attached to the User Interface panel, and can easily be unplugged.
The brew chamber can now be removed by unscrewing the two screws (C, T15), and undoing the hose connection
(g) from the one way valve.
2. To reach internal components like Boiler or Pump.
2.1. Remove the screw (A, T15) from the bottom side of the appliance.
2.2. Remove the screw (B, T15) from the bottom side of the appliance to remove the back plate and undo the hose
connection (g) from the one way valve (if not done so already).
The socked tube (a) is still connected to the water container socket, and can easily be pulled o.
B
B
A

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Disassembly- and Reassembly advice
2.3. Remove the housing.
To remove the housing, start at the back side and undo the clicks (1) on either side of the back plate, next undo the
snaps on the front of the housing (2), undo them with a athead screwdriver. Make sure that none of the snaps snap
back.
Remove the housing upwards from the rest of the appliance, but mind at cable running through the guide on the
inside of the housing and the water level sensor still connected to the inside of the housing.
You can now access the Boiler and Pump, to remove them, undo the electrical connections and hoses, and reinstall in the
reverse order. Any Ty-wrap that has been removed needs to be replaced by a new one, and tightened with the specied
forces.
3. To replace the PCBA.
3.1. Unscrew the inner frame.
Unscrew the two screws (D, T15) holding the inner frame in place, take special care to note the proper wire routing,
and make sure reinstalling the PCBA will be done in an identical way.
1
1
2
2

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Repair instruction
Descaling
Scale builds up inside the machine during use. It is essential to descale the SENSEO® coee machine when the CALC Light
goes on. If the descaling procedure is not performed correctly, scale residue remains behind in the machine. This causes
scale to build up more quickly and may cause permanent and irreparable damage to the machine.
Use the correct descaling agent (HD7011, HD7012 only). It has been developed to ensure better machine performance and
operation. Never use a descaling agent based on mineral acids such as Sulphuric acid, Acetic acid (vinegar) or Hydrochloric
acid. These descaling agents may damage your SENSEO® coee machine.
For detailed instructions please refer to the Directions For Use, chapter CALC.
Volume adjustment
Note: Volume adjustment may only be carried out in case the repair technician is sure there is no underlying cause (e.g. User
programmable volume, leakage, incorrect voltage setting, etc.) for the deviation in volume from the factory default.
Every time a PCBA is replaced for whatever reason the 1-cup & 2-cup setting both need to be separately
adjusted/calibrated!
There is no country selection option therefore adjust both 1-cup & 2-cup recipes within the right volumes
following the table page 2.
For the correct procedure on Volume measurement, please refer to the SENSEO® Repair process.
How to adjust the volume output:
1-cup
1. Make sure the boiler is lled properly, otherwise perform the Flush before rst use procedure, according to the
instructions in the DFU.
2. Make sure the top collector and 1-cup pod holder, without a coee pod is installed in the appliance.
Calibrate the scale you are going to use for the measurement, by placing the empty cup and switching it on.
3. Press the 1-cup coee button to start a regular coee brewing process. When nished also pour the leftover water in the
pod holder into the cup.
4. Measure the output and compare to the specications you nd on page 2.
5. Determine the deviation from the specication, the deviation can be adjusted in steps of 3,5 mL.
The calculated deviation divided by 3,5 will tell you how many steps (times you need to actuate the button) you need to
in-, or decrease the value.
6. Follow the steps as mentioned under Service modes - “Manual pump adjustment” to recalibrate the pump.
7. Measure the newly calibrated volume, and repeat steps 4-6 if necessary.
2-cup:
Repeat steps 1 to 7 to calibrate/adjust for the 2-cup recipe. (you can continue using the 1-cup podholder)

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Repair instruction
Manual pump adjustment
1. Keep the 1-cup and 2-cup button pressed while connecting the appliance to the mains.
2. The buttons can be released when the 1-cup and 2-cup LEDs are switched on.
You entered automatically the 1-cup pump time adjusting step.
3. 1-cup adjustment:
a. Press and release the 1-cup button to decrease the calibration value.
The 1-cup and 2-cup LEDs blink one time.
b. Press and release the 2-cup button to increase the calibration value.
The 1-cup and 2-cup LEDs blink one time.
4. Store new 1-cup pump time values:
Press and release the 1-cup and 2-cup buttons to store the calibration value.
The 1-cup and 2-cup LEDs blink rapidly 3 times.
You enter automatically the 2-cup pump time adjusting step, 1-cup and 2-cup buttons are on.
5. 2-cup adjustment:
a. Press and release the 1-cup button to decrease the calibration value.
The 1-cup and 2-cup LEDs blink one time.
b. Press and release the 2-cup button to increase the calibration value.
The 1-cup and 2-cup LEDs blink one time.
6. Store new 2-cup values:
Press and release the 1-cup and 2-cup buttons to store the calibration value.
The 1-cup and 2-cup LEDs blink rapidly 3 times.
The 1-cup & 2-cup LEDs will switch o and you exit the justication routine.
Boiler reset
1. Keep the 1-cup button pressed while connecting the appliance to the mains.
2. Button can be released when the 2-cup LED blinks rapidly

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Test procedure:
The test procedure allows you to check the basic functions of the appliance.
1. Test step 1: Enter the test procedure:
a. Keep the 2-cup button pressed while connecting the appliance to the mains.
b. The button can be released when the 1-cup, 2-cup and jug LED are switched on.
Heater and pump should be o.
2. Test step 2: 1-cup button, 1-cup LED and heater
a. Press the 1-cup button and hold it.
b. 1-cup LED and heater turn on. Other LEDs and the pump are o. Heater is on for a maximum of 3 seconds or if
1-cup button is released.
c. Release the 1-cup button.
d. Heater turns o, 1-cup LED remain on.
3. Test step 3: 2-cup button, 2-cup LED and pump
a. Press the 2-cup button and hold it.
b. 2-cup LED and pump turn on. Other LEDs and the heater are o.
c. Release the 2-cup button.
d. Pump turns o, 2-cup LED remain on.
4. Test-step 4: Test temperature sensor and descale LED
a. Press the 1-cup button and hold it.
b. The descale LED turns on. Other LEDs and the heater are o.
c. If the temperature sensor is connected and has the right value (approx. 1.5 kOhm) the pump turns on.
d. Disconnect the temperature sensor and the pump turns o.
e. Release the 1-cup button, CALC LED remain on.
5. Test-step 5: Test water level sensor
a. Press the 2-cup button and hold it.
b. The 2-cup LED turns on. Other LEDs and the heater are o.
c. Hold a magnet for the water level sensor and the pump turns on.
d. Remove the magnet and the pump turns o.
e. Release the 2-cup button.
6. To proceed to the nal test step shortly push the 1-cup button.
(Pump starts shortly, 1-cup and CALC LED remain on)
7. Test-step 7: Test Jug button
a. Press the jug button and hold it.
b. All LEDs and the heater are o.
c. The pump turns on after ± 300 ms.
d. Release the jug cup button.
e. Descale LED and jug button LED turn on and the pump turns o.
8. End of test procedure.
Unplug appliance from the mains to exit test procedure.
Repair instruction

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Parts list
Pos Service code Description Remark
1 4222 259 65942 Padholder assy Switch 1-cup Deep black
110 Padholder 1-cup
120 Coee spout 1-cup Deep black
2 4222 259 65952 Padholder assy Switch 2-cup Deep black
210 Padholder 2-cup
220 Coee spout 2-cup Deep black
3 4222 247 75762 Top collector Deep black
4 4222 247 75782 Driptray cover Deep black
5 4222 247 75772 Driptray Deep black
6 4222 259 67511 Filter holder assy incl. Lid
610 Filter holder lid
620 Filter holder
7 4222 259 63771 Thermal jug assy incl. Lid Black
8 9965 100 70806 Thermal jug lid Black
9 4222 247 75141 Coee spoon
10 4222 259 65932 Water container assy incl. Lid Deep black
1010 Water container lid Deep black
1020 Valve seal
1030 Valve spring
1040 Valve rod
1050 Float spring
1060 Float assy
1070 Water container Transparent
11 4222 259 60072 One way valve
12 4222 247 75522 Housing Deep black
13 4222 247 59473 Sensor housing
14 4222 259 65902 Top cover assy Deep black
1410 Top cover Deep black
1420 Buttons rubber
1430 Buttons plastic
1440 UI house top
1450 UI PCBA
1460 UI house bottom
15 4222 259 65892 Back plate assy Deep black
1510 WC Sealing
1520 Filter
1530 WC Socket
16 4222 247 72692 Lid cover Deep black
17 4222 259 66712 Brew chamber assy Deep black
1710 Lid hinge cover

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Parts list
Pos Service code Description Remark
1720 Lid spring
1730 Hose
1740 Lever Deep black
1750 Lever frame
1760 Rod (2x)
1770 Slider left
1780 Slider right
1790 Slider spring
17100 Lid frame
17110 4222 240 05991 Ejector pin (2x)
17120 4222 247 08121 BC seal
17130 4222 247 72611 Distribution disk
17140 Brewchamber bottom Black
18 4222 247 72573 Inner frame
19 4222 259 65982 Main PCBA SENSEO Switch 220 - 240 V
20 4222 247 08101 L-bend
21 4222 240 02041 Hose clamp
22 4222 259 61291 Pressure hose assy
23 4222 247 75502 Base plate Fusion black
24 4222 247 69442 Suspension bracket
25 4222 244 50693 Tie wrap boiler
26 4222 259 37244 Pump ULKA HF 230 V ˜50 Hz
27 4222 247 43690 Boiler pin cover
28 Hose valve assy
29 4222 247 69552 TCO cover
30 Boiler assy TCO Metal - 230 V
3010 4222 259 53272 Boiler Metal - 230 V
3020 4222 247 05134 O-ring (NTC)
3030 4222 240 00892 Bracket
3040 4222 259 60501 NTC
3050 4222 248 56582 Screw
3060 4222 248 56001 TCO
31 4222 247 08252 Hose socket
32 4213 247 05256 Foot
33 4222 247 06301 Pump damper
100 4222 244 50680 Tie wrap

HD7892/60 /61
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110
120
3
4
5
210
220
12
Exploded view

HD7892/60 /61
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8
9
6
7
610
620
Exploded view

HD7892/60 /61
12-15
1060
1050
1030
1020
1070
1040
10
1010
Exploded view

HD7892/60 /61
13-15
a
B
A
g
C
C
W
gf
V
13
11
1460
1420
1430
1440
1450
1410
14
1530
1510
1520
15
12
Exploded view

HD7892/60 /61
14-15
h
g
1790
1770
1750
1760
2x
1780
1720
1710
17120
17130
17140
1730
1740
16
17100
17
17110
2x
Exploded view

HD7892/60 /61
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U
W
V
YX
19
20
21
22
23
Restrictor
D
Z
D
18
26
c
b
a
Z
Y
X
31
33
2x
32
4x
d
e
f
U
28
29
27
2x
3060
3050
3020
3010
30
3040
3030
24
25
Exploded view