Philips HD6553/10 User manual

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification
ServiceManual
Philips Consumer Lifestyle
Senseo® Original
HD6553/10
17/07 Version 1.1
Product information
•This product meets the requirements regarding
interference suppression on radio and TV.
•After the product has been repaired, it should function
properly and has to meet the safety requirements as
officially laid down at this moment.
Technical information
•Voltage : 230 V
•Frequency : 50 Hz
•Power consumption : 1450 W
•Standby power consumption : < 0.5 W
•Stand-by time : 30 min
•Contents reservoir : 750 cc
•Colour setting : Star white
•Functions :
ºCoffee boost technology
ºCrema improvement
ºStrength select
(only for HD6554, HD6555, HD6556)
•Materials
ºHousing : PP
ºHousing : ABS (only for HD6556)
ºWater container : PP
ºBrew chamber : PA
ºSpout : POM
ºHoses : Silicon
ºDrip tray & Driptray cover : PP
ºDrip tray cover : Stainless steel
(only for some HD6556)
ºLever : PC
ºLever (Chrome painted) : ABS
(only for some HD6556)
•Consumer Replaceable Parts
ºHD5009/01 Podholder 1-cup Black
ºHD5010/01 Podholder 2-cup Black
ºHD5011/01 Water container Sepia grey
ºCP0216/01 Water container Translucent
(specific models)
ºCP0220/01 XL Water container Sepia grey
(only for HD6555)
ºCP0217/01 Driptray cover Black
ºCRP116/01 Driptray cover Metal
(only for HD6556)
ºCP0602/01 Spout
ºCP0603/01 Spout cover Black
Optional (accessories)
•No specific issues

HD6553/10
2-10
Technical information
General coee specications:
In-cup volume (mL) Coee 1-cup (ml) 1-cup Strength select (ml)
General version 122 60
French, Spanish version 100 60
Temperature indication (°C) 1st cup temperature 2nd and further cup temperature
General version (122 ml) >74 °C >76 °C
French, Spanish version (100 ml) >69 °C >73 °C
Water specication in (mL)
(without coee pod)
1-cup (ml)
(with 1-cup pod holder)
2-cup (ml)
(with 1-cup pod holder)
General version (normal cup 122 ml) 133 ± 10 266 ± 10
French, Spanish version (normal cup 100 ml) 109 ± 20 218 ± 20
All countries (short cup 60 ml) 71 ± 10 142 ± 10
Dierence between left/right volume: <10ml <10ml
Functional diagram
Boiler
Pump
3-way valve
Brew
head
Water
Container
Electical diagram
CONTROL
PCB
L
N
Boiler
Pump M
Push buttons
TCO
Fuse
Fuse
Temp.
Sensor
Water level
Sensor

HD6553/10
3-10
Disassembly- and Reassembly advice
Disassembly information
To remove the brew chamber lid cover handle as follows:
•Place the screwdriver on the
positions (see picture 1) and
lift the cover over the snap
locks on both positions.
•The cover lid can now be
lifted up a little and to
remove the complete cover
including lever and push rod
squeeze strongly with two
fingers both legs of the push
rod (see picture 2) to each
other, so that the two pins
will get out of the hinge
position on the brew
chamber.
•To remove lever from lid cover, take a screwdriver and
bend carefully the two lips/ribs in the lid cover outwards
and push the lever with force out of the hinge.
•Reassemble follow steps backwards, without using a
screwdriver.
To remove the back cover handle as follows:
•Remove valve outlet.
•Start at the upper side of the back cover and stick a
screwdriver into the 2 snap locks positions and gently
pull the back cover from the appliance so that a little
chink between back cover and brew chamber becomes
visible.
•Put the screwdriver in to the 4 rectangular holes (snap
locks) at the back and gently pull the screwdriver such
away that the lips of the snap locks are bent outwards.
•If all clicks positions are loose, it is possible to remove
the back cover.
•Reassemble follow steps backwards.
picture 1
picture 2
Removing Brew chamber head handle as follows:
•Disassemble back cover!
•Place the appliance such a way that you are looking at
the boiler.
•First remove the boiler from the snap lock position of the
brew chamber.
•To remove the brew chamber,
use your both thumbs (see
picture 3) and push strongly
with a little distortion
(rotation) until the brew
chamber comes loose.
•Reassemble follow above steps backwards.
To reach the components placed on the base handle as
follows:
•First remove back cover, brew chamber and 3-way valve.
•Remove both Torx T15 screws see exploded view in the
near of position A.
•Bend the 2 click snap locks with a screwdriver (see base),
and the housing can now be removed.
•To remove the rest of the housing unlock the last 4 snap
locks at the base and gently pull of the front cover.
•To reassemble follow above steps backwards.
picture 3

HD6553/10
4-10
Repair instruction
The new PCBA has an extra feature onboard “Intensity select”, which need to be enabled for the following type numbers
(HD6554, HD6555 & HD6556).
Intensity select how does that work:
•Select the strong short coffee recipe by double tap on the 1-cups button for 1 cup of strong short coffee.
•Press the 1-cup button once for one large mild cup of coffee.
•Select the strong short coffee recipe by double tap on the 2-cups button for a double cup of strong short coffee.
•Press the 2-cup button once for two large mild cups of coffee.
Selecting the right PCBA modus.
Enable/Disable the “Intensity select” feature.
The PCBA is standard delivered with the “Intensity select” feature disabled, this for easy servicing the existing SENSEO®
Original HD78xx & HD6553 range with OPR Boiler installed.
The “Intensity select” function can be simple enabled/disabled:
1. Hold the 2-cups button while applying power to the appliance.
2. Release the 2-cups button.
3. Press the 1-cups button to conrm the action of changing the “Intensity select” functionality.
4. Release the 1-cup button.
Once changed, please check functionality by making a coee and double press the 1-cup coee button, the volume of the
coee should be ±60ml. (water 61 – 81 ml)
To change back the “Intensity select” function again, simply repeat steps 1 to 4.
2x
2x

HD6553/10
5-10
Repair instruction
Volume adjustment procedure:
If you have replaced the PCBA for whatever reason, you always need to check/adjust the volume setting from this new PCBA.
The PCBA coming from service has standard the WEU volume setting pre-installed.
Specication table, water specication normal/strong 1-cup SENSEO recipe:
In-cup volume (ml) water 1-cup (ml) (lower limit) 1-cup (ml) (upper limit)
General version 123 143
French, Spanish version 101 121
All countries 61 81
Due to the “Intensity select” function, the volume programing procedure has changed.
For proper coee volume adjustment, for both volumes normal/smooth cup 122/100ml and short/strong cup 60ml two
parameters need to be (re-)programmed.
1. Coee volume 122 ml (WEU) / 100 ml (French/Spain)
(Hall sensor should be activated, make sure a lled water tank is placed on the machine)
2. Scale factor (this scale factor, need adjustment to ensure that for both version 122/100 ml the small cup volume
remains 60 ml.)
(Hall sensor should be de-activated, make sure water tank is removed from the machine)
First setup, check current water specication:
1. Make sure boiler, is lled with water.
2. Switch appliance on and wait until the unit is ready to brew.
3. Place a 1-cup pod holder without a Coee POD. (only adjusting with plain water)
4. Place a cup on the drip tray cover and push the one-cup button.
5. When the appliance has nished, you are able to perform the volume adjustment.
Adjusting the normal 1-cup volume (WEU or French/Spain)
6. Empty the cup, podholder and push again for one cup setting, measure the volume output with a graduated beaker.
In the table above you can nd the requirements for the minimum / maximum water volume output cc/ml values.
7. Unplug the appliance from the mains.
8. Make sure the water tank is lled and placed on the machine.
(for adjusting the right parameter, the internal SW will check if the water level sensor is activated yes/no.)
9. Press the 1- and 2-cup button simultaneously and plug the mains on.
10. When above step succeeded the led will turn on continuously.
11. Depending if the volume has to de- or increase you have to push the one- or two-cup button.
Every time you push the 1- or 2 cup button the LED will turn o for 0.5 second (feedback to user) and the pump time
will be shortened or lengthened for 0.5 seconds depending which button was pushed.
Pushing 1-cup button pump, time will be shorten with 0.5 sec is approximately - 3.5 cc/mL (less coee)
Pushing 2-cup button pump, time will be lengthen with 0.5 sec is approximately + 3.5 cc/mL (more coee)
When the volume has to increase with 10 cc for example, push the 2-cup button 3 times.
The new value will be stored when you switch the appliance o by pushing the on/o switch. (LED will turn o)
12. Turn appliance on again and brew one cup, measure the volume. In case the volume is not within specication repeat
steps 6 - 12.

HD6553/10
6-10
Adjusting the scale factor for the strong/short (60ml) cup volume.
13. Remove the water tank from the machine. (for adjusting the right parameter, the internal SW will check if the water level
sensor is activated yes/no)
14. Press the 1- and 2 cup button simultaneously and plug the mains on.
15. Release the 1- and 2 cup button, if successful, the on/o LED will switch on less bright/intense as normal, indicating
the scale factor reprogramming has entered.
16. Depending if the volume has to de- or increase you have to push the one- or two-cup button.
Every time you push the 1- or 2-cup button, the LED will turn o for 0.5 second (feedback to user) and the scale factor
will be shortened or lengthened depending which button was pushed.
Pushing 1-cup button, scale factor will be shorten approximately - 1 cc/ml (less coee)
Pushing 2-cup button, scale factor will be lengthen approximately + 1 cc/mL (more coee)
The new value will be stored when you switch the appliance o by pushing the main switch. (LED will turn o)
17. Turn appliance on again and brew one strong coee cup by pressing the 1-cup button twice, measure the volume. In
case the volume is not within specication repeat steps 13 – 17.
18. End
Example table, switching from WEU to French/Spain specication or vice versa, you need to execute below:
Change volume setting Adjusting normal/smooth 1-cup volume
step 6- 12
Adjusting short/strong 1-cup volume
step 13 - 17
WEU => French/Spain Push 7x 1-cups with water in tank 16x 2cups without tank
French/Spain => WEU Push 7x 2-cups with water in tank 16x 1cups without tank
Restoring the Boiler_empty ag to production default:
Sometimes it is needed, that the boiler of the SENSEO have to be emptied.
This for instance in wintertime were the possibility exists that the boiler becomes frozen during transport e.g.
For those occasions, it is handy to restore the Boiler_empty_ag again to production default.
Bringing the SENSEO back into production status, has the benet the ush routine will be activated automatically when
installed by the consumer, see topic Automatic lling procedure.
How to SET the Boiler_empty_ag:
Keep the 1-cup button pressed while plugging in the power plug of the appliance in the mains socket.
The main switch LED will blink very rapidly for approximately 1 second.
To check if the Boiler_empty_ag is really set, reconnect the power plug to the mains a second time and push the main
switch. The main switch LED should light continuously.
Repair instruction

HD6553/10
7-10
Parts list
Pos Service code Description Remark
1 4222 259 67811 Brew chamber assy Coee boost Star white
2 4222 259 62781 Pad holder assy 1-cup Black
3 4222 259 62791 Pad holder assy 2-cup Black
4 4222 247 77141 Spout cover Black
5 4222 247 77131 Spout Black
6 4222 247 66481 Drip tray cover Black
7 4222 247 72531 Drip tray
8 4222 247 74491 Front cover Star white
9 4222 247 74501 Housing Star white
10 4222 259 63611 Brew chamber lid printed Star white
11 4222 247 74091 Lever Black
12 4222 247 72881 Pushrod
13 4222 240 06812 Slider spring
14 4222 247 35835 Slider
15 4222 247 07461 Brew chamber seal
16 4222 259 67751 Distributor assy Coee boost
17 4222 259 59541 3-way valve
18 4222 259 65481 Boiler assy OPR 230 V
19 4222 247 75271 TCO cap for OPR boiler
20 4222 247 43690 Boiler pin cap
21 4222 247 72551 Suspension bracket
22 4222 247 06511 Pressure hose
23 4222 259 68451 PCB assy OPR/Intensity select 230 V
24 4222 259 68401 Button frame printed Black
26 4222 259 63422 On/o button printed
27 4222 247 72932 Base plate Black
28 4222 247 05130 O-ring (NTC)
29 4222 259 39372 NTC assy
30 4222 247 39963 Sensor housing
31 4222 259 48665 Water container Sepia Grey
32 4222 247 40982 Valve outlet Black
33 4222 259 60151 Back cover assy Black
34 4222 259 37244 Pump 230 V / 50 Hz
35 4222 247 05191 Pump damper
36 4213 247 05256 Foot
100 4222 244 50680 Ty-wrap
1) When you replace the PCB the coee volume has to be re-set to your country specic
setting. Please carry out the Volume Adjustment Procedure to align the volume to your
local specication (see table).

HD6553/10
8-10
A
15
12
10
14
13
11
16
6
2
1
4
3
7
8
5
9
Exploded view

HD6553/10
9-10
36
35
34
31
32
17
18
22
24
23
19
20
30
21
26
27
29
28 33
A
Exploded view

HD6553/10
10-10
Version history
17/07 Version 1.1 : HD6553/10 initial release.