Philips GC6602 User manual

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification
ServiceManual
Philips Consumer Lifestyle
SpeedCare Steam Generator
GC6602
15/09
Product information
Fast & powerful crease removal
•Soleplate: Nonstick
•Vertical steam
•Steam pressure:  bar
•Power:  W
•Continuous steam output:  g/min
Easy to use
•Water tank capacity:  ml
•Filling and emptying water: Extra large filling hole
•Refill any time
•Heatup time:  min
•Hose storage: Hose storage compartment
•Cord freedom (swivel):  degree cord freedom
•Hose length: . m
•Power cord length: . m
Calc management
•Suitable for tap water
•Calc clean solution: Smart Calc Clean
•Calc clean reminder
•Filtered water recommended
Safety Information
•This product meets the requirements regarding
interference suppression on radio and TV.
•After the product has been repaired, it should function
properly and has to meet the safety requirements
and legal regulations as officially laid down at this
moment.
Technical information
•Weight of iron : . kg
•Weight of iron  base : . kg
•Product dimensions : . x . x . cm
•Packaging dimensions : . x . x . cm
•Voltage :    V
•Frequency :    Hz
•Power :  W

GC6602
2-7
Disassembly advice - Iron
BUTTON 27
TOP COVER 20
CORD BUSHING 21
CONTROL & POWER PCBA 1, 23
STEAM KNOB 4
DIAL KNOB 19
CORD CLAMP 18
HOUSING 5
POTENTIOMETER BOX 17
STEAM TUBE CONNECTOR 8
Remove Screw A1, A2
Remove BUTTON 27
Remove Screw B1
Remove TOP COVER 20
Remove Screw C1
Remove CORD BUSHING 21
Remove CONTROL & POWER PCBA 1,23
Remove STEAM KNOB 4
Remove Screw D1
Remove DIAL KNOB 19
Remove Screw E1, E2
Remove CORD CLAMP 18
Remove HOUSING 5
Remove Screw F1, F2
Remove POTENTIOMETER BOX 17
Remove Screw G1, G2, G3
Remove STEAM TUBE CONNECTOR 8
Fig : Thermistor is part of the Power PBCA Asm
WIRE CONNECTOR 29
CONNECTION WIRE ASM 28
BASE 9
SOLEPLATE ASSY 11
Remove Screw A1, A2
Remove BUTTON 27
Remove Screw B1
Remove TOP COVER 20
Remove Screw C1
Remove CORD BUSHING 21
Remove CONTROL & POWER PCBA 1,23
Remove STEAM KNOB 4
Remove Screw D1
Remove DIAL KNOB 19
Remove Screw E1, E2
Remove CORD CLAMP 18
Remove HOUSING 5
Remove Screw F1, F2
Remove POTENTIOMETER BOX 17
Remove Screw G1, G2, G3
Remove STEAM TUBE CONNECTOR 8
Remove Screw H1, H2, H3, H4
Remove WIRE CONNECTOR 29
Remove CONNECTION WIRE ASM 28
Remove BASE 9
Remove SOLEPLATE ASSY 11

GC6602
3-7
Disassembly advice - Stand
SCREW CAP 57
SILICON CUSHION 56
INSULATION BASE 55
UNIT BASE COVER 51
BOTTOM FOOT 40
WATER TANK ASM 36
UNIT BASE BODY 43
Remove SCREW CAP 57
Remove Screws A1, A2
Remove SILICON CUSHION 56
Remove INSULATION BASE 55
Remove Screws C1, C2, C3, C4, C5, C6, C7
Remove UNIT BASE COVER 51
Remove BOTTOM FOOT 40
Remove Screws D1, D2, D3, D4, D5, D6, D7
Remove WATER TANK ASM 36
Remove UNIT BASE BODY 43
PUMP BRACKET 41, 44
PUMP ASSY 42
CORD CLAMP 45
CORD BOX COVER 50
TERMINAL BLOCK 46
SWITCH BRAKET & ROCKER SWITCH 47
POWER CORD ASM 52
Remove SCREW CAP 57
Remove Screws A1, A2
Remove SILICON CUSHION 56
Remove INSULATION BASE 55
Remove Screws C1, C2, C3, C4, C5, C6, C7
Remove UNIT BASE COVER 51
Remove BOTTOM FOOT 40
Remove Screws D1, D2, D3, D4, D5, D6, D7
Remove WATER TANK ASM 36
Remove UNIT BASE BODY 43
Remove Screw E1, E2
Remove PUMP BRACKETS 41, 44
Remove PUMP ASSY 42
Remove Screw F1, F2, F3, F4
Remove CORD CLAMP 45
Remove Screw G1
Remove CORD BOX COVER 50
Remove Screw H1
Remove TERMINAL BLOCK 46
Remove Screw I1, I2
Remove SWITCH BRACKET & ROCKER SWITCH 47
Remove POWER CORD ASM 52

GC6602
4-7
Power cord
Hose cord
Power board
Dosing head
Soleplate
Thermistor
Control board
Fixed water tank
Stand Iron
Water pump
Pressure relief valve
(opens at 2 bar)
Potentiometer (connected to T-dial
to set soleplate’s temperature)
Part lists & Electrical diagram - Iron/Stand
Pos Service code Description





  
  
  
  
  
Control PCB assy
Control PCB box
Lamp cover
Steam knob
Housing





  
  
  
  
  
Knob cylinder
Knob spring
Steam tube connector
Base
Thermal insulation pad





  
  
  
  
  
Soleplate assy
Silicon ber tube
Throat clamp
Bend connector
Throat clip





  
  
  
  
  
Seal ring 
Potentiometer box
Cord clamp
Dial knob
Top cover





  
  
  
  
  
Cord bushing
Power PCB box
Power PCB asm
Silicon pad
Spring 





  
  
  
  
  
Switch hole cover
Button
Connection wire asm
Wire connector
Iron base support
Pos Service code Description





N/A
N/A
N/A
N/A
N/A
Release button
 Spring 
Lock fastener
Location fastener
Bolt base





  
  
  
  
  
Water tank asm
Seal ring
Water tube connector
Silicon tube
Bottom foot





  
  
  
  
  
 Pump bracket 
Pump assy
Unit base body
 Pump bracket 
Cord clamp





  
  
  
  
  
Terminal block
Switch bracket & Rocker switch
Safety valve asm
Silicon tube
Cord box cover





  
  
  
  
  
Unit base cover
Power cord asm  Swiss
Power cord asm  VDE
Power cord asm  BS
Insulation base




  
  
N/A
  
Silicon cushion 
Screw cap
 Spring 
Calc clean container & sticker

GC6602
5-7
A2
A1
E1
H1
H2
H3
H4
E2
C1
D1
F2
F1
G1
G3
B1
G2
16
12
25
2
6
7
26
9
11
5
27
13
28
8
1
3
18
21
20
10
24
4
22
15
23
14
17
19
Exploded view - Iron

GC6602
6-7
A2
C2
C6
G1
H1
E1
D1
D2
D4
D5
D3
D6
D8
D7
E2
F1
F2
F4
F3
I1 I2
A1
C1
C3
C5
C7
C4
38 42 44
36
43
37
41
57
52
55
45
50
49
47
40
46
39
51
48
56
Exploded view - Stand

GC6602
7-7
•Due to the high wattage of the iron, only the specified cord set must be used.
•Should damage be observed on the POWER CORD 52, it must be replaced.
•Continued usage is not allowed.
•If UNIT BASE BODY 43 is provided without type plate information eg. Type number, voltage etc. When replacing the cover,
engrave the type number & voltage on the type plate with a sharp object.
•After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulation
as laid down & officially established at this moment.
•The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.
1. Soleplate temperature
Check the soleplate temperature is within IEC requirement.
Soleplate temperature ( Deg C)
Materials, for example
Test-
point
==
Minimum Maximum
  All fabric types
2. Leakage current
Check that leakage current is within IEC requirement.
Measure leakage current between LIVE/NEUTRAL & EARTH.
IEC requirement is that at  V supply, the EARTH leakage current must be less than . mA.
3. Water leakage / Functionality
Check that there is no water leakage from any part of product during operation.
Check that the functionality of the product (product dependent) eg. Steaming, steam trigger, variable steam, SOS, PCBA
etc is working properly.
4. Loose part
Check that there are no loose parts eg. Extra screws in the product that can cause shortcircuit or product malfunctions.
5. Fuse open circuit
When replacing fuse, to also service the water tubes which is probably choked with calc.
6. PCBAs ESD control
All failed PCBAs including to be packed with ESD bags for shipment.
7. Screws
Screws should be the dened screws in terms of length and material used.
The torque of the thermistorsoleplate screw is kg f.cm.
Repair Instruction