Philips AZ5738 User manual

Version 1.3
AZ5738
3141 785 32193
DVD Soundmachine all versions
Published by LX 1006 Service Audio Subject to modification
©Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.
CONTENTS
Wiring diagram .............................................................................2-1
Control board
circuit diagram..........................................................................3-1
layout diagram..........................................................................3-2
Tuner board
circuit diagram..........................................................................4-1
layout diagram..........................................................................4-2
Recording board
circuit diagram...........................................................................5-1
Audio board (Old) (C/L repair: partlist refer to page8-2)
circuit diagram...................................................................6-1..6-2
layout diagram..........................................................................6-3
Exploded view diagram .................................................................7-1
Service parts list.....................................................................8-1..8-2
circuit diagram...................................................................6-4..6-8
layout diagram..........................................................................6-9
Audio board (New) (M/L repair: partlist refer to page8-1)
(/98 For set produced with serial number GC010910047068 and afterwards
/93 For set produced with serial number GC010902005264 and afterwards)
Revision list
.....................................................................
9-1

2 - 1 2 - 1
SET WIRING DIAGRAM

3 - 13 - 1
CIRCUIT DIAGRAM - CONTROL BOARD

3 - 2
LAYOUT DIAGARM - CONTROL BOARD
3 - 2

4 - 1 4 - 1
CIRCUIT DIAGRAM - TUNER BOARD

LAYOUT DIAGARM - TUNER BOARD
4 - 2 4 - 2

5 - 1 5 - 1
CIRCUIT DIAGRAM - RECORDING BOARD

6 - 1 6 - 1
CIRCUIT DIAGRAM - AUDIO BOARD
PART 1

CIRCUIT DIAGRAM - AUDIOBOARD
PART2
6 - 2 6 - 2

LAYOUT DIAGRAM - AUDIO BOARD
6 - 3
6 - 3

6-4
CIRCUIT DIAGARM - AUDIO BOARD (NEW)
PART 1
6-4
TR_B3
REG03
REG01
TR_B1
REG03
TR_B3
TR_B1
REG01
AFR
AFL
GND
GND
P+5V
VGNDP+12V AVCC12
AGND
GND AGND
GND
DVCC
GND RFGND
GND
VCC1.8
GND
GND
GND
SD_VCC3
RF3.3V
VVCC3
RFGND
GND
USB_PLLVCC3
VGND
GND
PLLVCC3
AGND
AVCC3
DVCC3
P+5V VCC5
VCC5
GND
PLLVCC1.8
GND GND
GND
P+5V
GND
GND
DVCC
VGND
AGND VGND
M+5V
RFGND
RFGND
A+5V
V+5V
VGND
GND
DVCC
GND GND
VGND
TR_B1 4
TR_B3 4
REG01 4
REG03 4
USB_DM 2
USB_DP 2
AFR
5
AFL
5
CVB1_O
5
VFD_CLK 2
VFD_DATA 2
VFD_STB 2
IR_IN 2
System +5V
8202 kernel +1.8V
Power Bead > 2A, RAC@100 MHz
= 70 ohm, RDC(max)= 0.4 ohm
close to
8202L
RF +3.3V
SDRAM +3.3V
PLL +3.3V
Video DAC +3.3V
Internal DA +3.3V
close to
8202L
Servo MOTOR +5V
System +5V
Video buffer +5V
260mA
Servo analog +5V
USB ONLY
EC22
220uF/16V
EC22
220uF/16V
BC39
0.1uF
BC39
0.1uF
R103 NC/22R103 NC/22
C51
33PF
C51
33PF
EC19
100uF/16V
EC19
100uF/16V
R112 33R112 33
L40 FB 100 L40 FB 100
EC25
100uF/16V
EC25
100uF/16V
Q20
2SS8550D(EBC,1.5A,1W)
Q20
2SS8550D(EBC,1.5A,1W)
2
13
AV1
AV-JACK-1
AV1
AV-JACK-1
55
4
4
2
2
33
1
1
Q19
2SS8550D(EBC,1.5A,1W)
Q19
2SS8550D(EBC,1.5A,1W)
2
13
L9 FB(0603) L9 FB(0603)
CN8
IR/VFD/2.0
CN8
IR/VFD/2.0
1
2
3
4
5
6
R104 NC/22R104 NC/22
BC48
0.1uF
BC48
0.1uF
R111 33R111 33
C52
33PF
C52
33PF
BC41
0.1uF
BC41
0.1uF
L11 FBL11 FB
EC16
220uF/16V
EC16
220uF/16V
R106
NC/15K
R106
NC/15K
C61
104
C61
104
EC20
220uF/16V
EC20
220uF/16V
BC49
0.1uF
BC49
0.1uF
EC24
220uF/16V
EC24
220uF/16V
BC46
0.1uF
BC46
0.1uF
L18 NC/FB 1AL18 NC/FB 1A
R105
NC/15K
R105
NC/15K
L28 FBL28 FB
C50
33PF
C50
33PF
R101
20K 1%
R101
20K 1%
L22 FBL22 FB
C49
33PF
C49
33PF
R102
12K 1%
R102
12K 1%
R109
4.7K 1%
R109
4.7K 1%
R110
10K 1%
R110
10K 1%
BC37
0.1uF
BC37
0.1uF
EC23
220uF/16V
EC23
220uF/16V
L10 FB(0603)L10 FB(0603)
BC47
0.1uF
BC47
0.1uF
+
EC21
NC/100UF16V
+
EC21
NC/100UF16V
L7 FB(0603)L7 FB(0603)
BC43
0.1uF
BC43
0.1uF
L16 FBL16 FB
L20 FBL20 FB
BC44
100pF
BC44
100pF
L8 FBL8 FB
EC18
100uF/16V
EC18
100uF/16V
L19 FBL19 FB
BC55
15P
BC55
15P
R107 33R107 33
L17 FBL17 FB
BC38
0.1uF
BC38
0.1uF
RN1
4.7K(8 Pin, 4R)
RN1
4.7K(8 Pin, 4R)
1 3 5 78
6 4 2
L38 FB 100L38 FB 100
CN9
NC/HEADER4-2.0
CN9
NC/HEADER4-2.0
1
2
3
4
BC58
15P
BC58
15P
EC17
220uF/16V
EC17
220uF/16V
BC57
15P
BC57
15P
BC34
0.1uF
BC34
0.1uF
D1 1N4007D1 1N4007
L23 FBL23 FB
BC40
0.1uF
BC40
0.1uF
R98 2.2R98 2.2
L13 FB(0603)L13 FB(0603)
BC42
0.1uF
BC42
0.1uF
D3 1N4007D3 1N4007
R1 0R1 0

6-5
CIRCUIT DIAGARM - AUDIO BOARD (NEW)
PART 2
6-5
AFL
AFR
DA_R
DA_L
AFL
AFR
DA_R
DA_L
CVB1
CVB1
V_COMP
V_COMP
CVB1_O
CVB1_O
V_FSADJ
CVB1
V_FSADJ
AGND
AGND
AGND
AGND
AGND
AVCC12
AGND
AGND
AGND
P+5V
P+5V
DVCC3
AVCC12
VREF3
AGND
P+12V
VGND
VGND
VVCC3
VGND
V+5V V+5V
VGND
AUDIO_MUTE
2
DA_R 2
DA_L 2
AFL 1
AFR 1
V_FSADJ 2
TV_DAC0 2
CVB1_O 1
V_COMP 2
Power Off Mute
Power On Mute
Q1
2N3906
Q1
2N3906
2
1 3
C33
100pF
C33
100pF
R65 82R65 82
L20 1uHL20 1uH
R15
75
R15
75
R13 10KR13 10K
R6 180R6 180
C2
200pF
C2
200pF
BC50
0.1uF
BC50
0.1uF
C4
47pF
C4
47pF
R14
NC/0
R14
NC/0
C8
47pF
C8
47pF
EC26
100uF/16V
EC26
100uF/16V
D6
BAV99
D6
BAV99
R24 470R24 470
C30 10pFC30 10pF
EC2
10uF/16V
EC2
10uF/16V R10
3.3K
R10
3.3K
EC4
10uF/16V
EC4
10uF/16V
R125 7.5KR125 7.5K
R9 100R9 100
Q3
2N3906
Q3
2N3906
2
13
R126
2.2K
R126
2.2K
BC1
0.1uF
BC1
0.1uF
EC1 220u/16VEC1 220u/16V
R123
10K
R123
10K
R69 1KR69 1K
Q2
2N3906
Q2
2N3906
2
1 3
R21 100R21 100
EC?
47u 16V
EC?
47u 16V
R124
10K
R124
10K
R4 10KR4 10K
R18 180R18 180
R12
470
R12
470 Q4
2N3904
Q4
2N3904
C6
200pF
C6
200pF
Q6
A733(DIP)
Q6
A733(DIP)
3
12
C32
100pF
C32
100pF
R2 10KR2 10K
EC28
220uF/16V
EC28
220uF/16V
Q5
2N3904
Q5
2N3904

6-6
CIRCUIT DIAGARM - AUDIO BOARD (NEW)
PART 3
6-6
TCO
XOPVIP1
FCO
XOPVIN1
DMEA
SCO
HOME
SPDCO
TRAYIN
TRAY-
TRAY+
TRAYOUT
VREF2
SLED-
SLED+
SP-
SP+
FOC+
FOC-
RAD+
RAD-
XOPVIP1
SP+
XOPVIN1
TR_B3
REG03
TR_B1
REG01
VREF2
SPDCO SP-
SP+SNSR
TR_B3
FOC+
SLED-
TR_B1
REG01
RAD+
TRAY-
FCO
FOC-
SCO SLED+
REG03
RAD-
TRAY+
DMEA
TCO
RFGND
RFGND
M+5V
M+5V
RFGND
RFGND
M+5V
RFGND
RFGND
TRAY- 2
FCO 2
DMEA 2
TRAYIN 2
HOME 2
VREF2 2
XOPVIN1 2
TCO 2
TRAYIN 2
SPDCO 2
XOPVIP1 2
RAD+ 2
FOC- 2
SCO 2
HOME 2
TRAYOUT 2
TRAY+ 2
RAD- 2
FOC+ 2
TR_B1 1
TR_B3 1
REG01 1
REG03 1
OPEN/CLOSE FOR 137
CN1
JST-CON6-2 mm
CN1
JST-CON6-2 mm
1
2
3
4
5
6
R55 1R55 1
EC6
100uF/16V
EC6
100uF/16V
BC4
0.1uF
BC4
0.1uF
U3
AM5888
DIP28-SSOPH
AM5888
U3
AM5888
DIP28-SSOPH
VOSL+ 17
VOSL- 18
VOSP+ 12
VOSP- 11
VOTK- 16
VNFTK 20
VOTK+ 15
VINSL
23
Vcc1
8
VOLD+ 10
Vcc2
19
PreGND
22
STBY 28
VOFC+ 14
VOFC- 13
VINSP
4
VNFFC 5
CTKerr1
25
BIAS
27
VINTK
26
CFCerr2
3
CFCerr1
2
VINFC
1
CTKerr2
24
VCTL
21
GND1
29
GND2
30
REV
7
FWD
6VOLD- 9
BC3
0.1uF
BC3
0.1uF
C30
0.1uF
C30
0.1uF
CN12CN12
1
2

6-7
CIRCUIT DIAGARM - AUDIO BOARD (NEW)
PART 4
6-7
AFL
AFR
DA_R
DA_L
AFL
AFR
DA_R
DA_L
CVB1
CVB1
V_COMP
V_COMP
CVB1_O
CVB1_O
V_FSADJ
CVB1
V_FSADJ
AGND
AGND
AGND
AGND
AGND
AVCC12
AGND
AGND
AGND
P+5V
P+5V
DVCC3
AVCC12
VREF3
AGND
P+12V
VGND
VGND
VVCC3
VGND
V+5V V+5V
VGND
AUDIO_MUTE
2
DA_R 2
DA_L 2
AFL 1
AFR 1
V_FSADJ 2
TV_DAC0 2
CVB1_O 1
V_COMP 2
Power Off Mute
Power On Mute
Q1
2N3906
Q1
2N3906
2
1 3
C33
100pF
C33
100pF
R65 82R65 82
L20 1uHL20 1uH
R15
75
R15
75
R13 10KR13 10K
R6 180R6 180
C2
200pF
C2
200pF
BC50
0.1uF
BC50
0.1uF
C4
47pF
C4
47pF
R14
NC/0
R14
NC/0
C8
47pF
C8
47pF
EC26
100uF/16V
EC26
100uF/16V
D6
BAV99
D6
BAV99
R24 470R24 470
C30 10pFC30 10pF
EC2
10uF/16V
EC2
10uF/16V R10
3.3K
R10
3.3K
EC4
10uF/16V
EC4
10uF/16V
R125 7.5KR125 7.5K
R9 100R9 100
Q3
2N3906
Q3
2N3906
2
13
R126
2.2K
R126
2.2K
BC1
0.1uF
BC1
0.1uF
EC1 220u/16VEC1 220u/16V
R123
10K
R123
10K
R69 1KR69 1K
Q2
2N3906
Q2
2N3906
2
1 3
R21 100R21 100
EC?
47u 16V
EC?
47u 16V
R124
10K
R124
10K
R4 10KR4 10K
R18 180R18 180
R12
470
R12
470 Q4
2N3904
Q4
2N3904
C6
200pF
C6
200pF
Q6
A733(DIP)
Q6
A733(DIP)
3
12
C32
100pF
C32
100pF
R2 10KR2 10K
EC28
220uF/16V
EC28
220uF/16V
Q5
2N3904
Q5
2N3904

6-8
CIRCUIT DIAGARM - AUDIO BOARD (NEW)
PART 5
6-8
SPI_CE
M_CAS
M_WE
M_RAS
DQ0
DQ2
SPI_CE
SPI_CLK
DQ3
DQ1
SPI_CLK
SPI_D0
DQ1
SPI_D1
MA4
MD14
MA9
M_RAS
MA6
M_CAS
MA5
MA0
MD6
MD4
MD2
MD0
M_WE
MD12
DQM1
MD1
MA2
RAM_CLK
MD10
MD9
DQM0
MD13
MA7
MD5
MA3
MA1
MD7
MD3
MD15
MD11
MA8 MD8
MA10
DQ0
DQ0
DQ2
SPI_CE
SPI_CLK
DQ1
DQ3
DQ2
DQ3
SPI_VCC3
SPI_VCC3
MD2
MD1
MD0
MD15
MD6
MD7
MD11
MD4
MD9
MD13
MD5
MD12
MD10
MD14
MD8
MD3
MA4
MA0
MA1
MA5
MA2
MA6
MA3
MA7
MA8
MA9
MA10
MA11
DQM0
M_RAS
DQM1
M_CAS
M_WE
RAM_CLK
M_BA1
M_BA1
M_BA0
M_BA0
M_BA0
MA11
GND
GND
GND
DVCC
GND
SPI_VCC3
SPI_VCC3
SD_VCC3
GND
GND
GND
SD_VCC3
SD_VCC3
GND
SPI_VCC3
GND
ROM_VCC3 SPI_VCC3
SD_VCC3
GND
SD_VCC3
GND
GND
SPI_D[0..3] 2
SPI_CE 2
MD[0..15] 2
M_CAS 2
DQM[0..1] 2
M_RAS 2
M_WE 2
MA[0..11] 2
SPI_CLK 2
SDRAM_CLK2
M_BA1 2
M_BA0 2
MA11 2
For SPI Flash Option
Option
BC8
0.1uF
BC8
0.1uF
BC10
0.1u
BC10
0.1u
C31 10pC31 10p
BC5
0.1uF
BC5
0.1uF
BC11
0.1u
BC11
0.1u
R57 4.7KR57 4.7K
U7
SPI FLASH-SOP8
U7
SPI FLASH-SOP8
CE_B
1
DQ0
2
DQ2
3
GND
4DQ1 5
SCK 6
DQ3 7
VDD 8
R63 10KR63 10K
U6
SDRAM 1Mx16x4
U6
SDRAM 1Mx16x4
A0
23
A1
24
A2
25
A3
26
A4
29
A5
30
A6
31
A7
32
A8
33
A9
34
CAS
17
RAS
18
LDQM
15
WE
16
CS
19
CKE
37
CLK
38
UDQM
39
D0 2
D1 4
D2 5
D3 7
D4 8
D5 10
D6 11
D7 13
D8 42
D9 44
D10 45
D11 47
D12 48
D13 50
D14 51
D15 53
NC 36
BA0
20
VDD 1
VDD 27
VSS 28
VSS 41
A10/AP
22
NC/RFU 40
VDDq 3
VDDq 9
VDDq 43
VDDq 49
VSSq
6
VSSq
12
VSSq
46
VSSq
52
A11
35
BA1
21 VSS 54
VDD 14
U5
SDRAM 16M-6(512Kx16x2)
U5
SDRAM 16M-6(512Kx16x2)
VCC 1
DQ0 2
DQ1 3
VSSQ 4
DQ2 5
DQ3 6
VCCQ 7
DQ4 8
DQ5 9
VSSQ 10
DQ6 11
DQ7 12
VCCQ 13
DQML
14
WE
15 CAS
16 RAS
17 CS
18
BA/A11
19 A10
20
A0
21
A1
22
A2
23
A3
24
VCC 25
VSS
26
A4
27
A5
28
A6
29
A7
30
A8
31
A9
32
NC
33
CKE
34 CLK
35
DQMH
36
NC
37
VCCQ 38
DQ8 39
DQ9 40
VSSQ 41
DQ10 42
DQ11 43
VCCQ 44
DQ12 45
DQ13 46
VSSQ 47
DQ14 48
DQ15 49
VSS
50
BC6
0.1uF
BC6
0.1uF
U4
SPI FLASH-SOP8
U4
SPI FLASH-SOP8
CE_B
1
DQ0
2
DQ2
3
GND
4DQ1 5
SCK 6
DQ3 7
VDD 8
R58 0R58 0
R64 10KR64 10K
EC7
100uF/16V
EC7
100uF/16V
BC9
0.1uF
BC9
0.1uF
BC7
0.1uF
BC7
0.1uF
R56 56R56 56
R59 0R59 0

6-9
LAYOUT DIAGARM - AUDIO BOARD (NEW)
6-9
(U5,U6 optional)

7 - 1 7 - 1
16
17
18
19
20
21
126
157
116
158/159
113
148
122
121
134
125
131
128
133
150
123
127
129
118
135
132
137
146
147
156
153
149
154
155
151
152
114
111
136
139
140
124
117
119
120
158/159
115
138
EXPLODED VIEW DIAGRAM

8 - 1
MECHANICAL PARTSLIST
111 996510008806 CASS DECK P21VB-A83-2L1F4 AUTO
113 996510008807 SPEAKER
114 996510008808 SPEAKER
115 996510017618 DVD DECK SM-D203 (SANYO850)
116 996510008810 front cab
117 996510008811 REAR COVER
118 996510008812 front panel
119 996510008813 DVD door
120 996510008814 DVD TRAY
121 996510008815 Mode button set
122 996510008817 mini panel
123 996510008818 ir lens
124 996510008819 battery COVER
125 996510008820 display lens
126 996510008821 cass door
127 996510008822 zoom keyset
128 996510008823 Stop key
129 996510008824 key prog
131 996510008825 4 button set
132 996510008826 Volume knob
133 996510008827 cass knob ( play )
134 996510008837 button set ring
135 996510008828 ring volume
136 996510008829 selector knob
137 996510008830 handle
138 996510008831 front bkt
139 996510008832 selector knob bkt
140 996510008833 selector adaptor
141 996510008834 cass knob ( recor )
142 996510008835 cass knob ( rewind )
143 996510008836 cass knob ( f . fwd )
144 996510008838 cass knob ( stop/eject )
145 996510008839 cass knob ( pause )
146 996510008840 handle hinge adaptor ( l )
147 996510008841 handle hinge adaptor ( r )
148 996510008842 tuing knob
149 996510008843 GEAR TUNING KNOB
150 996510008844 LCD BKT
151 996510008845 tuning bkt
152 996510008846 gear pvc
153 996510008847 gear big
154 996510008848 pointer holder
155 996510008849 pointer
156 996510008850 CASS backet
157 996510008851 cass door backet
158 996510008078 CD DOOR GEAR HOLDER
159 996510008079 CD DOOR GEAR
PCBA5 996510032165 Audio BOARD ASSY -/93 NEW (For set produced with serial number GC010902005264 and afterwards)
PCBA5 996510032166 Audio BOARD ASSY -/98 NEW (For set produced with serial number GC010910047068 and afterwards)
ACCESSORIES
AC 996510009100 AUDIO CABLE 2P BLACK 2M
RC 996510009101 REMOTE CONTROL
VC 996510009099 VIDEO CABLE 1P YELLOW
112 !996510008129 POWER CORD SET (BLACK) VDE -/98

8 -2
ELETRICAL PARTSLIST
- TUNER BOARD -
BPF101 996510008100 BAND PASS FILTER GFMB3 75OHM
CF102 996510008794 CERAMIC FILTER 10.7 MA5-A 3PIN
CF103 994000005015 CER. FILTER 10.7 MCI-A 2P
IC101 996510008101 I.C. TOSHIBA TA2111
L102 996510008107 FM COIL 3.5T 4.5 x 0.7 mm
L103 996510008796 FM COIL 3.5T 3.9 x 0.6 mm
PVC101 996510008795 P.V.C AM/FM (DF-443DF02-A04)
- AUDIIO BOARD
-
DSWITH 996510008121 MICRO SWITCH DS-21
FFCC 996510008802 FFC CABLE 24P"B" 0.5mm 90mm
IC301 996510008102 I.C. SANYO LA-4227
IC402 996510008113 SMT I.C APL1117/3.3V
IC403 996510008119 I.C. KA-7808
Q301 996510008098 TRANSISTOR 2SD-1936-S-AC (SANY
Q302 996510008098 TRANSISTOR 2SD-1936-S-AC (SANY
Q305 996510008798 SMT TRANSISTOR 2N3906
Q306 996510008797 SMT TRANSISTOR 9014C
SW2 996510008799 SLIDE SW. SS63D01G9
TFUSE !996510008801 GLASS TUBE FUSE 2A 250V 5T
U1 996510008124 SMT I.C AMS1117/(SMT-223) 1.8V
U3 996510008926 SMT I.C. SPHE8202D
U4 996510008927 SMT IC MBM29LV800BA-PIN
U5 996510008921 SMT I.C AT24C02
U6 996510008925 SMT I.C IS42S16400B-7TL
U7 996510008924 SMT I.C SA5888
U8 996510008923 SMT I.C BA4558F
U9 996510008922 SMT I.C ACT4060
XT1 996510008800 CRYSTAL 27 MHz
- CONTROL BOARD -
IC701 996510008928 SMT I.C GT1128
LCD701 996510008803 LCD DISPLAY
SW701 996510008114 TACT SWITCH 2P
SW702 996510008114 TACT SWITCH 2P
SW703 996510008114 TACT SWITCH 2P
SW704 996510008114 TACT SWITCH 2P
SW705 996510008114 TACT SWITCH 2P
SW706 996510008114 TACT SWITCH 2P
SW707 996510008114 TACT SWITCH 2P
VR701 996510008804 VOLUME SWITCH
- RECORDING BOARD -
IC201 994000005043 I.C. BA-3308 P/R HWCAT
SW201 996510008805 RECORDING SW.PS-62D01-S
T801 994000005042 I.F.T. AC BIAS 3630 BLACK
Note: Onl
y
these parts mentioned in the list are
normal service parts.

REVISION LIST
V
* Initial Release
V
* Page 8-1 : CDM 12NC is changed
V
* Page 6-3 : Update audio board layout diagram
Version 1.3 (3141 785 32193)
* Page 6-4 to Page6-9 : Add circuit diagram and layout diagram for new Audio board
Version 1.0 (3141 785 32190)
Version 1.2 (3141 785 32192)
Version 1.1 (3141 785 32191)
9-1
(/98 For set produced with serial number GC010910047068 and afterwards
/93 For set produced with serial number GC010902005264 and afterwards)