Philips MCB275/05 User manual

CLASS 1
LASER PRODUCT
MCB275/05
©Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without
the prior permission of Philips.
Published by SL0732 Service Audio Printed in The Netherlands Subject to modification.
GB
3141 785 31772
Micro System
TABLE OF CONTENTS
Page
Location of PC Boards & Versions Variation ........................1-2
Specifications .......................................................................1-3
Measurement Setup.............................................................1-4
Service Aids, Safety Instruction, etc.....................................1-5
CD Playability Check..................................................1-6 to 1-8
Disassembly Instructions & Service positions.........................2
Service Test Program...........................................................3-1
Set Block Diagram................................................................4-1
Set Wiring Diagram ..............................................................5-1
Main Board..............................................................................6
Key & LCD Board....................................................................7
CD & MCU Board....................................................................8
Mechanical Exploded View & Parts List..................................9
Revision list ...........................................................................10
Version 1.2
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1-2
xniRDC/nixuA
Line Out
Video Out
Surround Out
Subwoofer Out
Power Booster Out
Digital Out
Digital in
Matrix Surround xSDR xsweN
Dolby Pro Logic (DPL)
Incredible Surround
Karaoke Features
Voltage Selector
ECO Power Standby (LCD Display Off) x
ECO6 Tuner Board - Systems Non-Cenelec x
ECO6 Tuner Board - Systems Cenelec
USB Direct
VERSION VARIATIONS:
Type /Versions: MCB275
Features &
Board in used: /05
x
VERSION VARIATIONS
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1-3
SPECIFICATIONS
GENERAL:
Mains voltage : 127/240V -15%+10% Switchable for /98
120V ±10% for /37
230V ±10% for /05/12
Mains frequency : 50/60Hz
Clock accuracy : < 4 seconds per day
Dimension centre unit :194(W)x269(H)x90(D) (mm)
Power consumption
Active : 20W
Standby :< 5.5W (DEMO mode)
ECO Power Standby : < 0.5W for /05/12/37
TUNER:
FM
Tuning range : 87.5-108MHz
Grid : 50kHz for /98/12/05
100kHz for /98/55/37
IF frequency : 10.7MHz ±20kHz
Aerial input : 75 Ωcoaxial /05/12/98
300 Ωfor /37
Sensitivity at 26dB S/N : < 22µf
Selectivity at 300kHz bandwidth : > 25dB
Image rejection : > 25dB [> 75dB]
Distortion at RF=1mV, dev. 75kHz : < 3%
-3dB Limiting point : < 23.5dBf
Crosstalk at RF=1mV, dev. 40kHz : > 18dB
MW
Tuning range : 531-1602kHz for /05/12/55/98
530-1700kHz for /37/98
Grid : 9kHz for /05/12/55/98
10kHz for /37/98
IF frequency : 450kHz ±1kHz
Aerial input : Frame aerial 18.1µH
Sensitivity at 26dB S/N : < 4.4mV/M
Selectivity at 300kHz bandwidth : > 18dB
IF rejection : > 45dB
Image rejection : > 28dB
Distortion at RF=50mV, M=80% : < 5%
AMPLIFIER:
Output power
L & R : 2 x 5.0W (4Ω, 1kHz, 10% THD)
Frequency response within -3dB : 50Hz-16kHz
Digital Sound Control (DSC) : Jazz / Rock / Pop / Classic
Input sensitivity
Aux in (at 1kHz) : 500mV at 600 Ω
Output sensitivity
Headphone output at 32 Ω:10mW ±2dB (Max. vol.)
COMPACT DISC:
Frequency response within ±3dB : 125Hz - 16kHz
Output level (in Vrms) : 500mV, Zout = 100Ω
Signal/Noise ratio (A-weighted) : > 76dB
Distortion at 1kHz : < 0.02%
Channel unbalance (-40dB) : < ±2dB
Channel separation at 1kHz : > 30dB
Emphasis : 15/50 µS (switched
automatically by CD10)
THD Noise(1kHz,500mW) : < 1.0%
[....] Values indicated are for /05/12 only.
MP3-CD Bit Rate : 8-320 kbps
WMA-CD Bit Rate
Sampling Rate : 8, 11.025, 12, 16, 22.05,
24, 32, 44.1, 48 kHz
Format
: 64-192 kbps
: ISO9660, Joliet,UDF
IF rejection : > 60B [> 80dB]
:2x 4.5W (4Ω, 1kHz, 10% THD) /98
:2x 4.5W (FTC Power, 4Ω, 1kHz, 10% THD
63Hz-12.5kHz) /37
Dynamic Bass Boost (DBB) : ON / OFF
USB : Host
Signal/Noise ratio (unw.) : > 65dB
Volume attenuation(1kHz) : > 60dB
ID3 : V1 tag/V2 2.0/V2 3.0
MP3 CD WMA:
MP3 : MPEG 1 (ISO/IEC 11172-3)
Layer3
Language Support : English
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1-4
LF Generator
e.g. PM5110
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion mete
e.g. Sound Technology ST1700B
L
R
DUT
or Universal Test Cassette Fe SBC420 4822 397 30071
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
L
R
DUT
CD
Use Audio Signal Disc
(replaces test disc 3)
SBC429 4822 397 30184
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
S/N and distortion meter
e.g. Sound Technology ST1700B
Frame aerial
e.g. 7122 707 89001
Tuner AM (MW,LW)
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
RF Generator
e.g. PM5326
Ri=50Ω
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Ri=50Ω
Tuner FM
MEASUREMENT SETUP
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1-5
Service Tools:
Universal Torx driver holder .................................4822 395 91019
Torx bit T10 150mm ...........................................4822 395 50456
Torx driver set T6-T20 .........................................4822 395 50145
Torx driver T10 extended .....................................4822 395 50423
Compact Disc:
SBC426/426A Test disc 5 + 5A ...........................4822 397 30096
SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155
SBC429 Audio Signals disc .................................4822 397 30184
Dolby Pro-logic Test Disc ....................................4822 395 10216
SERVICE AIDS
GB WARNING
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
ESD
CLASS 1
LASER PRODUCT
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol !.
Lead free
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Set remains closed!
Standard repair procedure
N
Y
Play a CD
for at least 10 minutes
Y
playability
ok ?
N
playability
ok ?
add Info for customer
"SET OK"
playability
ok ?
Y
N
check playability
N
Y
playability
ok ?
check playability
check playability
EYE-Pattern
ok ?
N
Y
check "EYE-Pattern"
replace CD Drive
Laser current
ok ?
N
Y
check Laser current
CD Drive offsets
ok ?
N
Y
check CD Drive offsets
clean the lens
check playability
return set
Customer complaint
"CD related problem"
return set
return set
replace CD Drive
return set
replace CD Drive
return set
replace Signal Processor
return set
"fast" lens cleaning
1
2
3
4
5
6
7
For flap loaders (= access to CD drive possible)
cleaning method 4is recommended
1- 7For description - see following pages
CD PLAYABILITY CHECK
1-6
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1
PLAYABILITY CHECK
For sets which are compatible with CD-RW discs
use CD-RW Printed Audio Disc....................7104 099 96611
TR 3 (Fingerprint)
TR 8 (600µ Black dot) maximum at 01:00
• playback of these two tracks without audible disturbance
playing time for: Fingerprint ≥10seconds
Black dot from 00:50 to 01:10
• jump forward/backward (search) within a reasonable time
For all other sets
use CD-DA SBC 444A..................................4822 397 30245
TR 14 (600µ Black dot) maximum at 01:15
TR 19 (Fingerprint)
TR 10 (1000µ wedge)
• playback of all these tracks without audible disturbance
playing time for: 1000µ wedge ≥10seconds
Fingerprint ≥10seconds
Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time
2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which
informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.
The final wording in national language as well as the printing
is under responsibility of the Regional Service Organizations.
3
FAST LENS CLEANING (dry brush)
Use lens cleaning CD
SBC AC300...........................................9082 100 00043
Insert the lens cleaning CD, press PLAY and follow the
voice guide´s instructions on the CD.
4
LIQUID LENS CLEANING
Because the material of the lens is synthetic and coated
with a special anti-reflectivity layer, cleaning must be done
with a non-aggressive cleaning fluid. It is advised to use
“Cleaning Solvent B4-No2”, available with codenumber
4822 389 10026.
The actuator is a very precise mechanical component and
may not be damaged in order to guarantee its full function.
Clean the lens gently (don’t press too hard) with a soft and
clean cotton bud moistened with the special lens cleaner.
The direction of cleaning must be in the way as indicated in
the picture below.
Before touching the lens it is advised to clean the
surface of the lens by blowing clean air over it.
This to avoid that little particles make scratches on
the lens.
CD PLAYABILITY CHECK
1-7
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5
EYE-PATTERN SIGNAL – JITTER MEASUREMENT
Measure the signal on the input of the Signal processor
using an analog oscilloscope. Please find the exact
measuring point in your Service Manual.
See below examples of the signal. Amplitude should read at
least 700mVpp using SBC444A.
good
bad
If the oscilloscope shows a signal like the ‘bad’ one, and/or
the amplitude decreases within 1 minute - the CD drive has
to be replaced.
6
CD DRIVE – LASER CURRENT MEASUREMENT
The laser current can be measured as a voltage drop on a
resistor. The resistor is marked in every Service Manual.
The value depends on the type of CD drive.
typical value most probably defect
VAMxxxx : 150-230mV ≥350mV
MCDxx : 170-230mV ≥300mV
DA1x : 210-250mV ≥350mV
DA2x : 175-200mV ≥250mV
Use SBC444A (CD-DA) for measurement.
7
CD DRIVE – OFFSET MEASUREMENT
The photodiodes of the CD-drive may have an offset. These
offsets have to be compensated by the signal processor.
High offsets can lead to poor playability of some CDs
(skipping tracks).
To measure the offset values, start the Service Test
Program - section “Focus Test” without a CD.
The offsets can be measured with a DC Millivoltmeter
directly on the connector (see drawing below). Pin
numbering varies from drive to drive.
The values from diode A-D should read 0±10mV.
Diodes E and F are less critical.
If one of the offsets is higher than ±10mV the CD drive has
to be replaced. Otherwise replace the Signal Processor.
Sanyo DA12T3
CD Drive
A
A
F
C
B
E
C
D
E
VCC
B
VREF
F
D
9
10
11
12
13
14
15
16
1800
+5V_HF
VrefCD10
A
D
E
B
C
F
GND 8
E
D
A
B
C
F
Laser power control
100n
2878
470n
2876
3821
1R
1K
3823
2880
33p
+5V
BC807-40
7879
3817
47R
3820
4R7
47R
3819
1n
2879
2877
47u
1
8
4
7811-A
LM358D 3
2
10K
3822
47R
3818
2841
100n
47n
2869
+5V_HF
LASER DIODE
U >250mV
->Laser damaged !
4,6V
3V
3,3V
3,9V
2V
0,17V
0,17V
Sanyo
DA12T3
HF-Amplifier
D3
D2
D1
Drive detection
680R
3905
3903
3K3
BC847B
7877
47n
2818
1K5
3902
5
7
4
2
1
6
3
64
8
9
10
11
470R
3893
+3.3V
2K2
3908
10K
3923
BC847B
7878
BC847B
7876 4n7
2813
3896
100R
220u
2885
2881
560p
47n
2887
560R
3901
2883
470n
2817
4u7
3n3
2814
3898
220R
3895
27K
470n 2884
+3.3V
3909
820R
3907
100R
3920
33K
3897
2882
82p
3K3
3904
2K7
3899
3906
470R
+5V_HF
HFIN
VrefCD10
100p
28152816
22n
LDON
to 3826,3827
VREF GE
VDDA1
VRIN
VSSA1
ISLICE
LDON
D1
D2
D3
D4
HFIN
HFREF
IREF
CD_DA: 0V / CD_RW: 3V
Σ(A-D)
800mVpp
TB = 0.5µs/div
EYE-PATTERN
1,8V
1,2V
2,4V
2,6V
0,65V
CD PLAYABILITY CHECK
1-8
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2-1 2-1
DISMANTLING INSTRUCTIONS
1) Press the 2 juts and pull out the Stand as shown in figure
1.
2) Loosen 5 screws A and 6 screws B to remove the Rear
Cabinet as shown in figure 2.
3) Loosen 3 screws C to remove the SP & ANT Jack Board
as shown in figure 3.
4) Loosen 5 screws D to remove the Power Module as
shown in figure 3.
Dismantling the Rear Portion and PCBs
Figure 3
Figure 2
Dismantling the Rear Portion and PCBs
5) Loosen 2 screws E to remove the Bracket Jack Board as
shown in Figure 4.
6) Loosen 3 screws F to remove the Main Board as shown
in figure 5.
Figure 4
Figure 5
Figure 1
Dismantling of the Display Lens & the Volume knob
1) Use a flat head screw driver to give a push in the direction
as shown in figure 6.
Figure 6
2) Place two small screw drivers in between the front cabinet
& knob to give more leverage in pulling out the Volume
Knob as shown in figure 7.
Figure 7
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2-2 2-2
Service pos A
Note: After re-assembly, it is very important to ensure all
wires are routed properly to ensure that they do not
touch/obstruct all moving parts.
Dismantling of the CD Module & CD Door Carrier
1) Loosen 5 screws J mounting the Key Board to the Front
Cabinet to remove the Key Board as shown in figure 8.
2) Loosen 4 screws H and 3 screws G to CD Module as
shown in figure 8.
3) Loosen 2 screwsI to removethe Servo Motor Mechanism
as shown in figure 8.
Figure 8
4) Loosen 4 screws K to remove the Right CD Door Carrier
and 4 screws L to remove the Left CD Door Carrier as
shown in figure 9.
Figure 9
Service pos B
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3-1 3-1
SERVICE TEST PROGRAM
Various
other Tests
Activated with
ACTION
TEST
Disconnect
mains cord
LEAVE SERVICE
TEST PROGRAM
9 to Exit
EEPROM CLEAR A test pattern will be sent to the EEPROM.
"EEP CLR" is displayed while the erase processing.
Caution! All presets from the customer will be lost!!
Y
N
Y
N
N
PREV
Button pressed?
PREV
Button pressed?
PREV
Button pressed?
DISPLAY
TEST
Display shows Figure 1
All display flags on.
Display shows alternate
segment display from SEG0
to SEG64.
Y
Y
N
9
Button pressed?
No Display shows
Y
N
Y
N
N
DBB
Button pressed?
DBB
Button pressed?
DBB
Button pressed?
ADC
TEST
Display shows "ADC1 Value"
for ADC1
Display shows "ADC2 Value"
for ADC2
Y
Y
N
9
Button pressed?
ADC Test is used for checking the
ADC inputs to the microprocessor.
The display shows an ADC value
between 0 and 255 for an input
signal between 0 and 5V.
Display shows "ADC3 Value"
for ADC3
(Input Line - Door switch status)
Y
Y
N
N
Display shows
Table 1
KEY
TEST
Button pressed?
9
Button pressed?
Display shows the
MCU version
"MCU-Vyy"
(Main menu)
V refers to Version
yy refers to Software version number of the uProcessor
(counting up from 01 to 99)
To enter Service
Testprogram hold
PLAY & Door Open/Close
buttons depressed while
plugging mainscord in.
*Door switch is ignored →CD door can be opened.
(Input Line - Rotary volume)
(Input Line - ioNTC Heat
detection for transformer)
Y
N
DBB
Button pressed?
Display shows "ADC0 Value"
for ADC0
(Input Line - For key scanning)
N
DBB
Button pressed?
Y
Display shows "ADC4 Value"
for ADC4
(Input Line - Version detection)
Figure 1
PROGRAM
NEXT
Key test table
KeyNr Setkey KeyNr Setkey KeyNr Set key
0 CD 10 RDS 20 PROGRAM
1 AUX 11
21 SHUFFLE
2 TUNER 12 CLOCK/DISPLAY 22 NULL
3 SOURCE 13 ALBUM + SLEEP
4 STANDBY/ON 14 ALBUM - TIMER
5 OPEN/CLOSE 15 SKIP PREV 25 DBB
6 VOLUME DOWN 16 SKIP NEXT 26 DSC
7 VOLUME UP 17 NULL 27 MUTE
8 NULL 18 NULL 28 USB
9 NULL 19 REPEAT
23
24
Table 1
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4-1 4-1
SET BLOCK DIAGRAM
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SET WIRING DIAGRAM
5-1 5-1
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6-1 6-1
PCB LAYOUT - MAIN BOARD (TOP VIEW)
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PCB LAYOUT - MAIN BOARD (BOTTOM VIEW)
6-2 6-2
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6-3 6-3
CIRCUIT DIAGRAM - MAIN BOARD
AUDIO PART
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6-4 6-4
CIRCUIT DIAGRAM - MAIN BOARD
FM TUNER PART
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6-5 6-5
CIRCUIT DIAGRAM - MAIN BOARD
SUB MCU PART
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6-6 6-6
CIRCUIT DIAGRAM - MAIN BOARD
INTERFACE PART
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6-7 6-7
CIRCUIT DIAGRAM - MAIN BOARD
DAB PART
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