Phoenix Contact SD FLASH 2GB EASY SAFE BASIC User manual

User manual
Integration and startup of SafetyBridge and
non-safety-related Inline modules on an
ILC 151 ETH Inline controller using the
SD FLASH 2GB EASY SAFE (BASIC/PRO)
SD cards

2019-09-20
PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany
phoenixcontact.com
107013_en_03
Integration and startup of SafetyBridge and non-safety-related Inline
modules on an ILC 151 ETH Inline controller using the
SD FLASH 2GB EASY SAFE (BASIC/PRO) SD cards
Designation Revision Order No.
SD FLASH 2GB EASY SAFE BASIC 01 2403297
SD FLASH 2GB EASY SAFE PRO 01 2403298
User manual
This user manual is valid for:
UM EN SD FLASH 2GB EASY SAFE (BASIC/PRO), Revision 03

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Table of contents
1 For your safety ...........................................................................................................................5
1.1 Identification of warning notes ............................................................................... 5
1.2 Qualification of users ............................................................................................. 5
1.3 Field of application of the product.......................................................................... 6
1.3.1 Intended use .......................................................................................... 6
1.3.2 Product changes .................................................................................... 6
1.4 General safety notes.............................................................................................. 6
1.5 Additional documentation ...................................................................................... 6
1.6 Safety hotline......................................................................................................... 7
2 Description of the SD card(s) .....................................................................................................8
2.1 General description of the SD card(s).................................................................... 8
2.2 Hardware and software requirements.................................................................... 9
2.3 Notes on hardware configuration........................................................................... 9
3 Configuring the safety logic (SAFECONF) ...............................................................................11
3.1 Creating a project using the Project Wizard......................................................... 11
3.2 Configuring the hardware structure ..................................................................... 14
3.3 Parameterizing the I/O channels of the safe system ........................................... 16
3.4 Configuring the safety function ............................................................................ 18
3.5 Exporting the configuration and parameter data record....................................... 21
3.6 External signals ................................................................................................... 22
4 Preparing the safe system for startup .......................................................................................24
4.1 Setting the DIP switches of the SafetyBridge modules ........................................ 24
4.2 Mounting/removing/inserting the SD card............................................................ 26
4.3 Electrical installation ............................................................................................ 26
4.4 Transferring the configuration and parameter data record to the control-
ler ........................................................................................................................ 27
5 Startup and validation ..............................................................................................................29
5.1 Startup................................................................................................................. 29
5.1.1 Startup without web interface ............................................................... 30
5.1.2 Startup with web interface .................................................................... 30
5.2 Validation............................................................................................................. 34
5.3 Accessing the safe system online with SAFECONF ............................................ 35
6 SD FLASH 2GB EASY SAFE ... web interfaces .......................................................................38
6.1 Basic version – scope of functions without password protection ......................... 39
6.1.1 Start page ............................................................................................ 39

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6.1.2 Main view ............................................................................................. 41
6.1.3 Main view – Diagnostic message/details .............................................. 44
6.1.4 Project information ............................................................................... 45
6.1.5 External signals .................................................................................... 46
6.1.6 Overview of module data ..................................................................... 47
6.1.7 Modules ... – Detail view ...................................................................... 49
6.2 Basic version – Scope of functions with password protection.............................. 51
6.2.1 Basic settings ....................................................................................... 51
6.2.2 Application’s configuration ................................................................... 54
6.3 Pro version – Scope of functions always with password protection ..................... 57
6.3.1 Communication settings ...................................................................... 57
6.3.2 E-mail settings ..................................................................................... 61
7 Ordering data ...........................................................................................................................64
7.1 Software .............................................................................................................. 64
7.2 Hardware............................................................................................................. 64
7.3 Documentation .................................................................................................... 67
A Technical appendix...................................................................................................................69
A 1 Flow chart............................................................................................................ 69
A 2 Functions of the local inputs and outputs of the ILC 151 ETH controller .............. 70
A 3 Exchange variables ............................................................................................. 71
A 4 Diagnostics.......................................................................................................... 85
A 5 SafetyBridge transmission times depending on the number of modules ............. 91
B Appendix for document lists......................................................................................................92
B 1 List of figures ....................................................................................................... 92
B 2 List of tables ........................................................................................................ 94
B 3 Index.................................................................................................................... 95
C Revision history ........................................................................................................................97

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1Foryoursafety
Read this user manual carefully and keep it for future reference.
1.1 Identification of warning notes
1.2 Qualification of users
The use of products described in this user manual is oriented exclusively to:
– Electrically skilled persons or persons instructed by them. The users must be familiar
with the relevant safety concepts of automation technology as well as applicable stan-
dards and other regulations.
– Qualified application programmers and software engineers. The users must be familiar
with the relevant safety concepts of automation technology as well as applicable stan-
dards and other regulations.
This user manual is addressed to persons, who are familiar with the relevant safety con-
cepts for handling electrical machines. The persons must be able to recognize dangers.
Knowledge of the following is also required:
– The target system (PROFINET)
– The components used in your application
– The SAFECONF software used
– The SD FLASH 2GB EASY SAFE (BASIC/PRO) SD cards used, including the web in-
terfaces they contain
– The Microsoft Windows®operating system
This symbol indicates hazards that could lead to personal injury.
There are three signal words indicating the severity of a potential injury.
DANGER
Indicates a hazard with a high risk level. If this hazardous situation is not
avoided, it will result in death or serious injury.
WARNING
Indicates a hazard with a medium risk level. If this hazardous situation is not
avoided, it could result in death or serious injury.
CAUTION
Indicates a hazard with a low risk level. If this hazardous situation is not avoided,
it could result in minor or moderate injury.
This symbol together with the NOTE signal word warns the reader of actions
that might cause property damage or a malfunction.
Here you will find additional information or detailed sources of information.

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1.3 Field of application of the product
1.3.1 Intended use
The SD FLASH 2GB EASY SAFE BASIC and SD FLASH 2GB EASY SAFE PRO SD cards
are licensed memory cards for the easy, web-based configuration and startup of a
SafetyBridge Technology V3 system.
The SD cards are intended for operation with an ILC 151 ETH Inline controller and at least
one IB IL 24 LPSDO 8 V3-PAC SafetyBridge master module as well as one IB IL 24 PSDI 8-
PAC or IB IL 24 PSDI 16-PAC SafetyBridge module (with further SafetyBridge and/or stan-
dard Inline modules, if required) and are designed for use in industrial environments.
SD FLASH 2GB EASY SAFE (BASIC/PRO) is a software solution with web interface for pa-
rameterization. An ILC 151 ETH Inline controller is required for use. Use of a current
browser is recommended.
1.3.2 Product changes
Modifications to hardware and firmware of the device are not permitted.
Incorrect operation or modifications to the device can endanger your safety or damage the
device. Do not repair the device yourself. If the device is defective, please contact
Phoenix Contact.
1.4 General safety notes
Observe the country-specific installation, safety, and accident prevention regulations.
During startup and maintenance work, proceed in accordance with the five safety rules of
DIN EN 50110-1. In general, the rules should be observed in the order indicated below:
– Disconnect safely
– Ensure power cannot be switched on again
– Verify safe isolation from the supply
– Ground and short circuit
– Cover or safeguard adjacent live parts
Once the work is complete, perform the above steps again in reverse order.
1.5 Additional documentation
Comprehensive information on PROFINET is available on the Internet at
www.profibus.com.
Please refer to the documentation for the components used in your application.
The documentation for the SafetyBridge modules used and the quick start guide listed in the
table below must be strictly observed.

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The documentation for Phoenix Contact devices is available on the Internet at
phoenixcontact.net/products.
1.6 Safety hotline
Should you have any technical questions, please contact our 24-hour hotline.
Description Ty p e Order No.
Configuring a SafetyBridge Technology V3
system on a Phoenix Contact controller using
PC Worx
UM QS EN SAFETY-
BRIDGE TECHNOLOGY
V3 PC WORX
–
User manual:
Inline module with integrated safety logic and
safe digital outputs
UM EN IB IL 24 LPSDO 8
V3-PAC
–
User manual:
Inline module with safe digital inputs
UM EN IB IL 24 PSDI 8-
PAC
–
User manual:
Inline module with 16 safe digital inputs
UM EN IB IL 24 PSDI 16-
PAC
–
User manual:
Inline module with safe digital outputs
UM EN IB IL 24 PSDO 8-
PAC
–
User manual:
Inline module with safe digital outputs
UM EN IB IL 24 PSDO 4/4-
PAC
–
User manual:
Inline module with safe relay outputs
UM EN IB IL 24 PSDOR 4-
PAC
–
Phone: [phone]
E-mail: [email protected]

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2 Description of the SD card(s)
2.1 General description of the SD card(s)
The SD FLASH 2GB EASY SAFE BASIC and SD FLASH 2GB EASY SAFE PRO SD cards
are licensed memory cards which contain a preconfigured software application.
Operated with a modular small-scale controller from Phoenix Contact (with extension mod-
ules, if necessary), the SD cards enable easy web-based configuration and startup of your
SafetyBridge solution. The ILC 151 ETH Inline controller that can be used with the SD cards
operates as a standard controller without safety-related functions.
Up to 16 SafetyBridge modules (satellites, also referred to as safety modules in this docu-
ment) are supported as extension modules, which can be connected to the
IB IL 24 LPSDO 8 V3-PAC SafetyBridge master module. Further non-safety-related Inline
modules can be connected in addition to the SafetyBridge modules. These non-safety-re-
lated Inline modules support a maximum of 32 bits of non-safety-related inputs and 32 bits
of non-safety-related outputs.
Together, the controller, the SafetyBridge master module, and the other SafetyBridge mod-
ules and non-safety-related Inline modules used by the user according to their application
form a safe system.
It is not necessary to use or have knowledge of PC Worx software. The software application
provided on the SD card supports you when integrating non-safety-related Inline modules
in your SafetyBridge structure. All parameters can be set and diagnostic information ob-
tained in the web visualization that is supplied.
SafetyBridge configuration only is performed in the SAFECONF software, which is available
free of charge. Copy the configuration and parameter data record created in the
SAFECONF software for the safe system to the parameterization memory of the Inline con-
troller via FTP (File Transfer Protocol).
You can start up the prepared safe system without using any software by simply inserting a
wire bridge or alternatively using the web interface supplied on the SD card.
The web interface offers a wide range of status and diagnostic functions for the safe system,
the set parameters, and the operating state by means of web browser access from any lo-
cation in the network. The functions are clearly displayed on a graphical user interface.
Every user with a network connection to the device has read access to the safe system via
a browser and also write access for certain functions.
Note regarding names In this document, the listed names are used synonymously:
– Non-safety-related Inline modules – standard modules
– Non-safety-related inputs/outputs – standard inputs/outputs
– Non-safety-related signals – standard signals

Description of the SD card(s)
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2.2 Hardware and software requirements
Hardware In order to be able to configure and start up the safe system described in this user manual,
the following hardware is required:
– ILC 151 ETH Inline controller
– IB IL 24 LPSDO 8 V3-PAC SafetyBridge master module
– IB IL 24 PSDI 8-PAC or IB IL 24 PSDI 16-PAC SafetyBridge modules
– Further SafetyBridge and/or Inline modules, if necessary
–Programmingdevice/PC
– Ethernet cable for connecting the Inline controller to a PC
Software In order to be able to program and start up the safe system described in this user manual,
the following software is required:
– SD FLASH 2GB EASY SAFE BASIC or SD FLASH 2GB EASY SAFE PRO SD cards
– SAFECONF from Phoenix Contact (software for configuring the safety logic and pa-
rameterizing the channels), Version 2.8 or later
– Microsoft Windows
– Web browser
2.3 Notes on hardware configuration
Minimum configuration The minimum hardware configuration of the safe system consists of the following:
In the web interface, you can link local inputs I6, I7, and I8 of the controller to external signals
0_EI1, 0_EI2 or 0_EI3 of the SAFECONF program (see Section “External signals” on
page 22 and Section “Basic settings” on page 51).
Maximum configuration A maximum of 16 SafetyBridge modules can be connected to the ILC 151 ETH controller
and the IB IL 24 LPSDO 8 V3-PAC module. In addition, you can connect standard Inline
modules to the SafetyBridge modules. The SafetyBridge modules and the standard Inline
modules can be connected alternately.
For the ordering data for the products listed here, please refer to Section “Ordering data”
on page 64.
For additional information on the devices listed in this section, please refer to Section
“Hardware” on page 64.
Table 2-1 Minimum hardware configuration
Designation Module type
ILC 151 ETH Modular small-scale controller/Inline controller
IB IL 24 LPSDO 8 V3-PAC Inline module with integrated safety logic and safe dig-
ital outputs
IB IL 24 PSDI 8-PAC or
IB IL 24 PSDI 16-PAC Digital input modules
Please note that you may use a maximum of 32 bits of standard inputs and a maximum of
32 bits of standard outputs in an island.

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From the point of view of the safe application, the standard inputs and outputs provide stan-
dard input and output signals which are linked and processed in the SAFECONF software
according to the application.
The software application stored on the SD card supplies the standard external signals of the
SafetyBridge modules by means of the standard inputs and outputs. To do this, the software
application links the inputs and outputs of standard Inline modules connected in the safe
system to the standard external signals of the SAFECONF program in sequence. For exam-
ple, if you have connected 4 digital input modules to 8 inputs each, their inputs will be linked
one after the other to external signals 0_EI1 to 0_EI32. The same applies for connected dig-
ital output modules and external signals 0_EQ1 to 0_EQ32.
You can use a maximum of 32 bits of standard inputs and 32 bits of standard outputs in the
safe system.
Extension modules
(SafetyBridge)
The following SafetyBridge modules are supported:
Extension modules
(Inline)
You can use a variety of Inline modules to extend the safe system using non-safety-related
modules. For a list of Inline modules that can be used, please refer to the ordering data in
Section “Hardware” on page 64.
Table 2-2 Supported SafetyBridge modules
Designation Module type
IB IL 24 LPSDO 8 V3-PAC Inline module with integrated safety logic and safe dig-
ital outputs
IB IL 24 PSDI 8-PAC Digital input modules
IB IL 24 PSDI 16-PAC
IB IL 24 PSDO 8-PAC Digital output modules
IB IL 24 PSDO 4/4-PAC
IB IL 24 PSDOR 4-PAC Inline module with safe digital relay outputs