Phoenix Contact SD FLASH 2GB EASY SAFE BASIC User manual

User manual
Integration and startup of SafetyBridge and
non-safety-related Inline modules on an
ILC 151 ETH Inline controller using the
SD FLASH 2GB EASY SAFE (BASIC/PRO)
SD cards

2019-09-20
PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany
phoenixcontact.com
107013_en_03
Integration and startup of SafetyBridge and non-safety-related Inline
modules on an ILC 151 ETH Inline controller using the
SD FLASH 2GB EASY SAFE (BASIC/PRO) SD cards
Designation Revision Order No.
SD FLASH 2GB EASY SAFE BASIC 01 2403297
SD FLASH 2GB EASY SAFE PRO 01 2403298
User manual
This user manual is valid for:
UM EN SD FLASH 2GB EASY SAFE (BASIC/PRO), Revision 03

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Table of contents
1 For your safety ...........................................................................................................................5
1.1 Identification of warning notes ............................................................................... 5
1.2 Qualification of users ............................................................................................. 5
1.3 Field of application of the product.......................................................................... 6
1.3.1 Intended use .......................................................................................... 6
1.3.2 Product changes .................................................................................... 6
1.4 General safety notes.............................................................................................. 6
1.5 Additional documentation ...................................................................................... 6
1.6 Safety hotline......................................................................................................... 7
2 Description of the SD card(s) .....................................................................................................8
2.1 General description of the SD card(s).................................................................... 8
2.2 Hardware and software requirements.................................................................... 9
2.3 Notes on hardware configuration........................................................................... 9
3 Configuring the safety logic (SAFECONF) ...............................................................................11
3.1 Creating a project using the Project Wizard......................................................... 11
3.2 Configuring the hardware structure ..................................................................... 14
3.3 Parameterizing the I/O channels of the safe system ........................................... 16
3.4 Configuring the safety function ............................................................................ 18
3.5 Exporting the configuration and parameter data record....................................... 21
3.6 External signals ................................................................................................... 22
4 Preparing the safe system for startup .......................................................................................24
4.1 Setting the DIP switches of the SafetyBridge modules ........................................ 24
4.2 Mounting/removing/inserting the SD card............................................................ 26
4.3 Electrical installation ............................................................................................ 26
4.4 Transferring the configuration and parameter data record to the control-
ler ........................................................................................................................ 27
5 Startup and validation ..............................................................................................................29
5.1 Startup................................................................................................................. 29
5.1.1 Startup without web interface ............................................................... 30
5.1.2 Startup with web interface .................................................................... 30
5.2 Validation............................................................................................................. 34
5.3 Accessing the safe system online with SAFECONF ............................................ 35
6 SD FLASH 2GB EASY SAFE ... web interfaces .......................................................................38
6.1 Basic version – scope of functions without password protection ......................... 39
6.1.1 Start page ............................................................................................ 39

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6.1.2 Main view ............................................................................................. 41
6.1.3 Main view – Diagnostic message/details .............................................. 44
6.1.4 Project information ............................................................................... 45
6.1.5 External signals .................................................................................... 46
6.1.6 Overview of module data ..................................................................... 47
6.1.7 Modules ... – Detail view ...................................................................... 49
6.2 Basic version – Scope of functions with password protection.............................. 51
6.2.1 Basic settings ....................................................................................... 51
6.2.2 Application’s configuration ................................................................... 54
6.3 Pro version – Scope of functions always with password protection ..................... 57
6.3.1 Communication settings ...................................................................... 57
6.3.2 E-mail settings ..................................................................................... 61
7 Ordering data ...........................................................................................................................64
7.1 Software .............................................................................................................. 64
7.2 Hardware............................................................................................................. 64
7.3 Documentation .................................................................................................... 67
A Technical appendix...................................................................................................................69
A 1 Flow chart............................................................................................................ 69
A 2 Functions of the local inputs and outputs of the ILC 151 ETH controller .............. 70
A 3 Exchange variables ............................................................................................. 71
A 4 Diagnostics.......................................................................................................... 85
A 5 SafetyBridge transmission times depending on the number of modules ............. 91
B Appendix for document lists......................................................................................................92
B 1 List of figures ....................................................................................................... 92
B 2 List of tables ........................................................................................................ 94
B 3 Index.................................................................................................................... 95
C Revision history ........................................................................................................................97

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1Foryoursafety
Read this user manual carefully and keep it for future reference.
1.1 Identification of warning notes
1.2 Qualification of users
The use of products described in this user manual is oriented exclusively to:
– Electrically skilled persons or persons instructed by them. The users must be familiar
with the relevant safety concepts of automation technology as well as applicable stan-
dards and other regulations.
– Qualified application programmers and software engineers. The users must be familiar
with the relevant safety concepts of automation technology as well as applicable stan-
dards and other regulations.
This user manual is addressed to persons, who are familiar with the relevant safety con-
cepts for handling electrical machines. The persons must be able to recognize dangers.
Knowledge of the following is also required:
– The target system (PROFINET)
– The components used in your application
– The SAFECONF software used
– The SD FLASH 2GB EASY SAFE (BASIC/PRO) SD cards used, including the web in-
terfaces they contain
– The Microsoft Windows®operating system
This symbol indicates hazards that could lead to personal injury.
There are three signal words indicating the severity of a potential injury.
DANGER
Indicates a hazard with a high risk level. If this hazardous situation is not
avoided, it will result in death or serious injury.
WARNING
Indicates a hazard with a medium risk level. If this hazardous situation is not
avoided, it could result in death or serious injury.
CAUTION
Indicates a hazard with a low risk level. If this hazardous situation is not avoided,
it could result in minor or moderate injury.
This symbol together with the NOTE signal word warns the reader of actions
that might cause property damage or a malfunction.
Here you will find additional information or detailed sources of information.

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1.3 Field of application of the product
1.3.1 Intended use
The SD FLASH 2GB EASY SAFE BASIC and SD FLASH 2GB EASY SAFE PRO SD cards
are licensed memory cards for the easy, web-based configuration and startup of a
SafetyBridge Technology V3 system.
The SD cards are intended for operation with an ILC 151 ETH Inline controller and at least
one IB IL 24 LPSDO 8 V3-PAC SafetyBridge master module as well as one IB IL 24 PSDI 8-
PAC or IB IL 24 PSDI 16-PAC SafetyBridge module (with further SafetyBridge and/or stan-
dard Inline modules, if required) and are designed for use in industrial environments.
SD FLASH 2GB EASY SAFE (BASIC/PRO) is a software solution with web interface for pa-
rameterization. An ILC 151 ETH Inline controller is required for use. Use of a current
browser is recommended.
1.3.2 Product changes
Modifications to hardware and firmware of the device are not permitted.
Incorrect operation or modifications to the device can endanger your safety or damage the
device. Do not repair the device yourself. If the device is defective, please contact
Phoenix Contact.
1.4 General safety notes
Observe the country-specific installation, safety, and accident prevention regulations.
During startup and maintenance work, proceed in accordance with the five safety rules of
DIN EN 50110-1. In general, the rules should be observed in the order indicated below:
– Disconnect safely
– Ensure power cannot be switched on again
– Verify safe isolation from the supply
– Ground and short circuit
– Cover or safeguard adjacent live parts
Once the work is complete, perform the above steps again in reverse order.
1.5 Additional documentation
Comprehensive information on PROFINET is available on the Internet at
www.profibus.com.
Please refer to the documentation for the components used in your application.
The documentation for the SafetyBridge modules used and the quick start guide listed in the
table below must be strictly observed.

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The documentation for Phoenix Contact devices is available on the Internet at
phoenixcontact.net/products.
1.6 Safety hotline
Should you have any technical questions, please contact our 24-hour hotline.
Description Ty p e Order No.
Configuring a SafetyBridge Technology V3
system on a Phoenix Contact controller using
PC Worx
UM QS EN SAFETY-
BRIDGE TECHNOLOGY
V3 PC WORX
–
User manual:
Inline module with integrated safety logic and
safe digital outputs
UM EN IB IL 24 LPSDO 8
V3-PAC
–
User manual:
Inline module with safe digital inputs
UM EN IB IL 24 PSDI 8-
PAC
–
User manual:
Inline module with 16 safe digital inputs
UM EN IB IL 24 PSDI 16-
PAC
–
User manual:
Inline module with safe digital outputs
UM EN IB IL 24 PSDO 8-
PAC
–
User manual:
Inline module with safe digital outputs
UM EN IB IL 24 PSDO 4/4-
PAC
–
User manual:
Inline module with safe relay outputs
UM EN IB IL 24 PSDOR 4-
PAC
–
Phone: [phone]
E-mail: [email protected]

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2 Description of the SD card(s)
2.1 General description of the SD card(s)
The SD FLASH 2GB EASY SAFE BASIC and SD FLASH 2GB EASY SAFE PRO SD cards
are licensed memory cards which contain a preconfigured software application.
Operated with a modular small-scale controller from Phoenix Contact (with extension mod-
ules, if necessary), the SD cards enable easy web-based configuration and startup of your
SafetyBridge solution. The ILC 151 ETH Inline controller that can be used with the SD cards
operates as a standard controller without safety-related functions.
Up to 16 SafetyBridge modules (satellites, also referred to as safety modules in this docu-
ment) are supported as extension modules, which can be connected to the
IB IL 24 LPSDO 8 V3-PAC SafetyBridge master module. Further non-safety-related Inline
modules can be connected in addition to the SafetyBridge modules. These non-safety-re-
lated Inline modules support a maximum of 32 bits of non-safety-related inputs and 32 bits
of non-safety-related outputs.
Together, the controller, the SafetyBridge master module, and the other SafetyBridge mod-
ules and non-safety-related Inline modules used by the user according to their application
form a safe system.
It is not necessary to use or have knowledge of PC Worx software. The software application
provided on the SD card supports you when integrating non-safety-related Inline modules
in your SafetyBridge structure. All parameters can be set and diagnostic information ob-
tained in the web visualization that is supplied.
SafetyBridge configuration only is performed in the SAFECONF software, which is available
free of charge. Copy the configuration and parameter data record created in the
SAFECONF software for the safe system to the parameterization memory of the Inline con-
troller via FTP (File Transfer Protocol).
You can start up the prepared safe system without using any software by simply inserting a
wire bridge or alternatively using the web interface supplied on the SD card.
The web interface offers a wide range of status and diagnostic functions for the safe system,
the set parameters, and the operating state by means of web browser access from any lo-
cation in the network. The functions are clearly displayed on a graphical user interface.
Every user with a network connection to the device has read access to the safe system via
a browser and also write access for certain functions.
Note regarding names In this document, the listed names are used synonymously:
– Non-safety-related Inline modules – standard modules
– Non-safety-related inputs/outputs – standard inputs/outputs
– Non-safety-related signals – standard signals

Description of the SD card(s)
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2.2 Hardware and software requirements
Hardware In order to be able to configure and start up the safe system described in this user manual,
the following hardware is required:
– ILC 151 ETH Inline controller
– IB IL 24 LPSDO 8 V3-PAC SafetyBridge master module
– IB IL 24 PSDI 8-PAC or IB IL 24 PSDI 16-PAC SafetyBridge modules
– Further SafetyBridge and/or Inline modules, if necessary
–Programmingdevice/PC
– Ethernet cable for connecting the Inline controller to a PC
Software In order to be able to program and start up the safe system described in this user manual,
the following software is required:
– SD FLASH 2GB EASY SAFE BASIC or SD FLASH 2GB EASY SAFE PRO SD cards
– SAFECONF from Phoenix Contact (software for configuring the safety logic and pa-
rameterizing the channels), Version 2.8 or later
– Microsoft Windows
– Web browser
2.3 Notes on hardware configuration
Minimum configuration The minimum hardware configuration of the safe system consists of the following:
In the web interface, you can link local inputs I6, I7, and I8 of the controller to external signals
0_EI1, 0_EI2 or 0_EI3 of the SAFECONF program (see Section “External signals” on
page 22 and Section “Basic settings” on page 51).
Maximum configuration A maximum of 16 SafetyBridge modules can be connected to the ILC 151 ETH controller
and the IB IL 24 LPSDO 8 V3-PAC module. In addition, you can connect standard Inline
modules to the SafetyBridge modules. The SafetyBridge modules and the standard Inline
modules can be connected alternately.
For the ordering data for the products listed here, please refer to Section “Ordering data”
on page 64.
For additional information on the devices listed in this section, please refer to Section
“Hardware” on page 64.
Table 2-1 Minimum hardware configuration
Designation Module type
ILC 151 ETH Modular small-scale controller/Inline controller
IB IL 24 LPSDO 8 V3-PAC Inline module with integrated safety logic and safe dig-
ital outputs
IB IL 24 PSDI 8-PAC or
IB IL 24 PSDI 16-PAC Digital input modules
Please note that you may use a maximum of 32 bits of standard inputs and a maximum of
32 bits of standard outputs in an island.

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From the point of view of the safe application, the standard inputs and outputs provide stan-
dard input and output signals which are linked and processed in the SAFECONF software
according to the application.
The software application stored on the SD card supplies the standard external signals of the
SafetyBridge modules by means of the standard inputs and outputs. To do this, the software
application links the inputs and outputs of standard Inline modules connected in the safe
system to the standard external signals of the SAFECONF program in sequence. For exam-
ple, if you have connected 4 digital input modules to 8 inputs each, their inputs will be linked
one after the other to external signals 0_EI1 to 0_EI32. The same applies for connected dig-
ital output modules and external signals 0_EQ1 to 0_EQ32.
You can use a maximum of 32 bits of standard inputs and 32 bits of standard outputs in the
safe system.
Extension modules
(SafetyBridge)
The following SafetyBridge modules are supported:
Extension modules
(Inline)
You can use a variety of Inline modules to extend the safe system using non-safety-related
modules. For a list of Inline modules that can be used, please refer to the ordering data in
Section “Hardware” on page 64.
Table 2-2 Supported SafetyBridge modules
Designation Module type
IB IL 24 LPSDO 8 V3-PAC Inline module with integrated safety logic and safe dig-
ital outputs
IB IL 24 PSDI 8-PAC Digital input modules
IB IL 24 PSDI 16-PAC
IB IL 24 PSDO 8-PAC Digital output modules
IB IL 24 PSDO 4/4-PAC
IB IL 24 PSDOR 4-PAC Inline module with safe digital relay outputs

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3 Configuring the safety logic (SAFECONF)
This section describes how to configure and parameterize the SafetyBridge system using
the SAFECONF software. A configuration and parameter data record is subsequently cre-
ated and saved as a binary file (*.BIN).
Copy this binary file to the parameterization memory (SD card) of the ILC 151 ETH Inline
controller (standard controller) via FTP. When the SAFECONF project is modified, a new bi-
nary file is created which you again need to transfer to the parameterization memory of the
controller via FTP.
3.1 Creating a project using the Project Wizard
• Open the SAFECONF software (Version 2.8 or later).
Project Wizard • Create a new project using the Project Wizard. To do this, select “File, New Project...”.
• Specify the name (“Diag_Visu” in the example in Figure 3-1) and storage location for
the project.
Figure 3-1 Creating the project name and path
• Select the IB IL 24 LPSDO 8 V3-PAC SafetyBridge master module.
This section only describes the steps that are essential for the SafetyBridge system.
Therefore, not all of the screen views are shown here. If you have any questions regarding
SAFECONF, please refer to the online help or documentation for the software.

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Figure 3-2 Selecting IB IL 24 LPSDO 8 V3-PAC
• Select the file format in which the configuration and parameter data record is to be out-
put. You need to use “Binary file” as the output format.
Figure 3-3 Selecting the output format
• Enter a description of the project.
Table 3-1 Description of the project
Field Content
Description Maximum of 4 characters
Version Maximum of 4 characters

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Figure 3-4 Describing the project
• Complete the entries in the Project Wizard.
Figure 3-5 Completing entries in the Project Wizard
The file name “BINFILE.BIN”, which is specified by default in the dialog in Figure 3-4,
should not be changed. If required by your application, you can adapt the name later in
the web interface.

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Configuring the
SafetyBridge island (safe
system)
Due to the setup in the SAFECONF software, at the end of the project creation process you
must specify an island number for the safe system that is to be configured (SafetyBridge is-
land).
• Select an island number in the dialog that opens (1 in the example).
Figure 3-6 Selecting an island number
Project password • Then specify a password of at least six characters for the project.
Figure 3-7 Specifying a project password
3.2 Configuring the hardware structure
• Configure the hardware structure of the safe system. To do this, use drag and drop to
move the relevant modules from the “Hardware” toolbox to the hardware editor.
• In the context menu for one of the modules, select the “Display address switch” option
(see Figure 3-8 on page 15).
From the point of view of the safe system, the IB IL 24 LPSDO 8 V3-PAC module should
always be selected as the first module. Then position the other SafetyBridge modules in
the hardware editor according to your requirements.
If you have alternately arranged the SafetyBridge and standard Inline modules, this does
not have to be taken into consideration in the SAFECONF software. The software appli-
cation on the SD card supports this alternating arrangement and establishes the neces-
sary links automatically.

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Figure 3-8 Displaying the address switch (DIP switch)
In this example, an IB IL 24 PSDI 8-PAC is connected to the IB IL 24 LPSDO 8 V3-PAC
module (see Figure 3-9 on page 15).
Figure 3-9 Specifying the number of IB IL 24 PSDI 8-PAC devices

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3.3 Parameterizing the I/O channels of the safe system
Parameterize the input and output channels of the SafetyBridge modules. Two options are
available:
1In the hardware editor, double-click on the module. This opens the window for param-
eterizing the entire module.
2In the hardware editor, double-click on a terminal point. This opens the window for pa-
rameterizing the selected terminal point.
Parameterize the modules as described in the user manual. It is available on the Internet at
phoenixcontact.net/products or as online help via the module context menu (right-click on
the module in the hardware editor).
• Parameterize the output channels of the IB IL 24 LPSDO 8 V3-PAC.
Figure 3-10 Parameterization of IB IL 24 LPSDO 8 V3-PAC: output 00, channel 1
(here: parameterization by double-clicking on the module)
NOTE:
For two-channel assignment, use the same parameterization for both channels.
Values F_Source_Add and F_Dest_Add are automatically entered. F_Source_Add is de-
rived from the island number, while F_Dest_Add is derived from the island and satellite
numbers.

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•Parameterize the input channels of the IB IL 24 PSDI 8-PAC.
Figure 3-11 Parameterization of IB IL 24 PSDI 8-PAC: input 00, channel 1
(here: parameterization by double-clicking on the input at terminal
point 1.1)
Inputs or outputs parameterized for two-channel operation are indicated by a lock.
You can specify the F_WD_Time (in ms) according to your overall safe system (default
value: 150 ms). In the event of a change to the watchdog time of a safety module, adjust
the total watchdog time of the safe system.
You can set the clock configuration for the channels by double-clicking on the module.

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Figure 3-12 Automatically entered data and clock configuration
3.4 Configuring the safety function
• Configure the safety function.
Configure the safety function by using drag and drop to move the elements from the individ-
ual areas of the toolbox to the workspace.
Various sources are available for safe and standard signals. In the example, the following
sources are used:
Figure 3-13 Sources of the safe signals
1“Safe Functions” toolbox
2IB IL 24 PSDI 8-PAC hardware editor
3“External signals” toolbox; standard signals from the standard controller (ILC 151 ETH
Inline controller)
4IB IL 24 LPSDO 8 V3-PAC hardware editor
5“External signals” toolbox; standard signals in the standard controller (ILC 151 ETH
Inline controller)
1
2
3
4
5

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Figure 3-14 Inserting a function block from the “Safe function blocks” toolbox
Figure 3-15 Inserting a safe output from the hardware editor using drag and drop
When you use drag and drop to place the safety module terminal point directly onto a
function block input or output (as illustrated for an output in Figure 3-15), the connecting
line is created automatically.

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Figure 3-16 Inserting an external signal from the “External signals” toolbox
Figure 3-17 Tooltip
Figure 3-18 Inserting a safe function (TRUE) from the “Safe functions” toolbox
You can add comments to both the function block and the signals.
• To do this, select the “Add Comment” command in the context menu (right mouse but-
ton) for the function block or a signal.
Then move the comment to the desired position.
Move your mouse over an external signal to display the corresponding tooltip.