Phoenix Contact SD FLASH 2GB AXC EASY SAFE PRO User manual

User manual
Integration and startup of SafetyBridge and
non-safety-related Axioline F modules on an
AXC 1050 controller using the
SD FLASH 2GB AXC EASY SAFE PRO
SD card

2019-09-17
PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany
phoenixcontact.com
107447_en_02
Integration and startup of SafetyBridge and non-safety-related Axioline F
modules on an AXC 1050 controller using the
SD FLASH 2GB AXC EASY SAFE PRO SD card
UM EN SD FLASH 2GB AXC EASY SAFE PRO, Revision 02
Designation Revision Order No.
SD FLASH 2GB AXC EASY SAFE PRO 00 2403730
User manual
This user manual is valid for:

107447_en_02 PHOENIX CONTACT 3 / 94
Table of contents
1 For your safety ...........................................................................................................................5
1.1 Identification of warning notes ............................................................................... 5
1.2 Qualification of users ............................................................................................. 5
1.3 Field of application of the product.......................................................................... 6
1.3.1 Intended use .......................................................................................... 6
1.3.2 Product changes .................................................................................... 6
1.4 General safety notes.............................................................................................. 6
1.5 Additional documentation ...................................................................................... 6
1.6 Safety hotline......................................................................................................... 7
2 Description of the SD card .........................................................................................................8
2.1 General description of the SD card........................................................................ 8
2.2 Hardware and software requirements.................................................................... 9
2.3 Notes on hardware configuration........................................................................... 9
3 Configuring the safety logic in SAFECONF ..............................................................................11
3.1 Creating a new project......................................................................................... 11
3.2 Configuring the hardware structure ..................................................................... 14
3.3 Parameterizing I/O channels ............................................................................... 15
3.4 Configuring the safety function ............................................................................ 18
3.5 Checking the project and creating a binary file .................................................... 21
3.6 External signals ................................................................................................... 22
4 Preparing the safe system for startup .......................................................................................24
4.1 Setting the DIP switches of the SafetyBridge modules ........................................ 24
4.2 Mounting the controller, the SafetyBridge modules, and the standard
Axioline F modules .............................................................................................. 25
4.3 Electrical installation ............................................................................................ 25
4.4 Transferring the *.BIN binary file to the controller SD card................................... 26
5 Startup and validation ..............................................................................................................28
5.1 Startup................................................................................................................. 28
5.1.1 Startup without SD FLASH 2GB AXC EASY SAFE PRO
web interface ....................................................................................... 29
5.1.2 Startup with SD FLASH 2GB AXC EASY SAFE PRO web interface .... 30
5.2 Validation............................................................................................................. 35
6 SD FLASH 2GB AXC EASY SAFE PRO web interface ............................................................36
6.1 Scope of functions without password protection.................................................. 37
6.1.1 Start page ............................................................................................ 37

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6.1.2 Main view ............................................................................................. 39
6.1.3 Project information ............................................................................... 43
6.1.4 External signals .................................................................................... 45
6.1.5 Overview of module data ..................................................................... 46
6.2 Scope of functions with password protection....................................................... 49
6.2.1 Communication settings ...................................................................... 49
6.2.2 Basic settings ....................................................................................... 54
6.2.3 Application's configuration ................................................................... 57
7 Ordering data ...........................................................................................................................60
7.1 Hardware and software ....................................................................................... 60
7.2 Documentation .................................................................................................... 62
A Technical appendix...................................................................................................................63
A 1 Flow chart............................................................................................................ 63
A 2 Functions of the inputs and outputs of the Axioline F module
AXL F DI8/1 DO8/1 1H ........................................................................................ 64
A 3 Exchange variables ............................................................................................. 65
A 4 Diagnostics.......................................................................................................... 79
A 5 SafetyBridge transmission times depending on the number of modules ............. 85
B Appendix for document lists......................................................................................................86
B 1 List of figures ....................................................................................................... 86
B 2 List of tables ........................................................................................................ 88
B 3 Index.................................................................................................................... 89
C Revision history ........................................................................................................................91

For your safety
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1Foryoursafety
Read this user manual carefully and keep it for future reference.
1.1 Identification of warning notes
1.2 Qualification of users
The use of products described in this user manual is oriented exclusively to:
– Electrically skilled persons or persons instructed by them. The users must be familiar
with the relevant safety concepts of automation technology as well as applicable stan-
dards and other regulations.
– Qualified application programmers and software engineers. The users must be familiar
with the relevant safety concepts of automation technology as well as applicable stan-
dards and other regulations.
This user manual is addressed to persons, who are familiar with the relevant safety con-
cepts for handling electrical machines. The persons must be able to recognize dangers.
Knowledge of the following is also required:
– The target system (PROFINET)
– The components used in your application
– The SAFECONF software used
– The Microsoft Windows®operating system
This symbol indicates hazards that could lead to personal injury.
There are three signal words indicating the severity of a potential injury.
DANGER
Indicates a hazard with a high risk level. If this hazardous situation is not
avoided, it will result in death or serious injury.
WARNING
Indicates a hazard with a medium risk level. If this hazardous situation is not
avoided, it could result in death or serious injury.
CAUTION
Indicates a hazard with a low risk level. If this hazardous situation is not avoided,
it could result in minor or moderate injury.
This symbol together with the NOTE signal word warns the reader of actions
that might cause property damage or a malfunction.
Here you will find additional information or detailed sources of information.

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1.3 Field of application of the product
1.3.1 Intended use
The SD FLASH 2GB AXC EASY SAFE PRO SD card is a licensed memory card for the
easy, web-based configuration and startup of a SafetyBridge Technology V3 system.
The SD card is intended for operation with an AXC 1050 controller and at least one logic
module SafetyBridgeAXL F LPSDO8/3 1F as well as one SafetyBridge AXL F PSDI8/4 1F
module (with further SafetyBridge and/or standard Axioline F modules, if required) and is
designed for use in industrial environments.
The SD FLASH 2GB AXC EASY SAFE PRO SD card contains a software solution with web
interface for parameterization.
1.3.2 Product changes
Modifications to the hardware and software of the SD card are not permitted.
Incorrect operation or modifications to the device can endanger your safety or damage the
device. Do not repair the device yourself. If the device is defective, please contact
Phoenix Contact.
1.4 General safety notes
Observe the country-specific installation, safety, and accident prevention regulations.
During startup and maintenance work, proceed in accordance with the five safety rules of
DIN EN 50110-1. In general, the rules should be observed in the order indicated below:
– Disconnect safely
– Ensure power cannot be switched on again
– Verify safe isolation from the supply
– Ground and short circuit
– Cover or safeguard adjacent live parts
Once the work is complete, perform the above steps again in reverse order.
1.5 Additional documentation
Comprehensive information on PROFINET is available on the Internet at
www.profibus.com.
Please refer to the documentation for the components used in your application.
The documentation for the SafetyBridge modules used and the quick start guide listed in the
table below must be strictly observed.

For your safety
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The documentation for Phoenix Contact devices is available on the Internet at
phoenixcontact.net/products.
1.6 Safety hotline
Should you have any technical questions, please contact the Phoenix Contact Safety ho-
tline.
Description Ty p e Order No.
Configuring a SafetyBridge Technology V3
system on a Phoenix Contact controller using
PC Worx
UM QS EN SAFETY-
BRIDGE TECHNOLOGY
V3 PC WORX
–
User manual
“Axioline F module with integrated safety logic
and safe digital outputs”
UM EN AXL F LPSDO8/3
1F
–
User manual
“Axioline F safety module with safe digital in-
puts”
UM EN AXL F SSDI8/4 1F –
User manual
“Axioline F safety module with safe digital out-
puts”
UM EN AXL F SSDO8/3 1F –
Phone: [phone]
E-mail: [email protected]

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2 Description of the SD card
2.1 General description of the SD card
The SD FLASH 2GB AXC EASY SAFE PRO SD card is a licensed memory card which con-
tains a preconfigured software application.
Operated with a modular small-scale AXC 1050 controller (with extension modules, if nec-
essary), the SD card enables easy web-based configuration and startup of your
SafetyBridge solution. The AXC 1050 controller can be used as a standard controller with-
out safety-related functions.
Up to 16 SafetyBridge modules (satellites, also referred to as safety modules in this docu-
ment) are supported as extension modules, which are alignable with the logic module
SafetyBridge AXL F LPSDO8/3 1F. Further non-safety-related Axioline F modules can be
connected in addition to the SafetyBridge modules. These non-safety-related Axioline F
modules support a maximum of 32 bits of non-safety-related inputs and 32 bits of non-
safety-related outputs.
Together, the controller, the SafetyBridge logic module, and the other SafetyBridge mod-
ules and non-safety-related Axioline F modules used by the user according to their applica-
tion form a safe system.
It is not necessary to use or have knowledge of the PC Worx software. The software appli-
cation provided on the SD card supports you when integrating non-safety-related Axioline F
modules in your SafetyBridge structure. All parameters can be set and diagnostic informa-
tion obtained in the web visualization that is supplied.
SafetyBridge configuration only is performed in the SAFECONF software, which is available
free of charge. In SAFECONF, you create a configuration and parameter data record for the
safe system, and copy it to the SD card of the controller.
You can start up the prepared safe system without using any software by simply inserting a
wire bridge or alternatively using the web interface supplied on the SD card.
The web interface offers a wide range of status and diagnostic functions for the safe system,
the set parameters, and the operating state by means of web browser access from any lo-
cation in the network. The functions are clearly displayed on a graphical user interface. Via
a web browser, every user with a network connection to the device has read access to the
safe system and also write access to certain functions.
Note regarding designa-
tions
In this document, the listed designations are used synonymously:
– Non-safety-related Axioline F modules – standard modules
– Non-safety-related inputs/outputs – standard inputs/outputs
– Non-safety-related signals – standard signals

Description of the SD card
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2.2 Hardware and software requirements
Hardware In order to be able to configure and start up the safe system described in this user manual,
the following hardware is required:
– AXC 1050 controller
– SD FLASH 2GB AXC EASY SAFE PRO SD card
– Logic module SafetyBridge AXL F LPSDO8/3 1F
– SafetyBridge module AXL F SSDI8/4 1F
– Further SafetyBridge and/or Axioline F modules, if necessary
–Programmingdevice/PC
– Ethernet cable for connecting the controller to a PC
Software In order to be able to program and start up the safe system described in this user manual,
the following software is required:
– Software on the SD FLASH 2GB AXC EASY SAFE PRO SD card
– SAFECONF from Phoenix Contact (software for configuring the safety logic and pa-
rameterizing the channels), Version 2.92 or later
– Microsoft Windows®
– Web browser
2.3 Notes on hardware configuration
Minimum configuration The minimum hardware configuration of the safe system consists of the following:
Maximum configuration A maximum of 16 SafetyBridge modules can be connected to the AXL F LPSDO8/3 1F
module. In addition, you can connect standard Axioline F modules to the SafetyBridge mod-
ules. The SafetyBridge modules and the standard Axioline F modules can be connected al-
ternately.
The input and output signals of the standard inputs and outputs are linked and processed in
the SAFECONF software.
The software application stored on the SD card supplies the standard external signals of the
SafetyBridge modules by means of the standard inputs and outputs. To do this, the software
application links the inputs and outputs of standard Axioline F modules connected in the
For the ordering data for the products listed here, please refer to Section “Ordering data”
on page 60.
Table 2-1 Minimum hardware configuration
Designation Description
AXC 1050 Modular small-scale controller/controller
AXL F LPSDO8/3 1F SafetyBridge logic module with integrated safety logic
and safe digital outputs
AXL F SSDI8/4 1F Axioline F module with safe digital inputs
Please note:
In a safe system (SafetyBridge island), a maximum of 32 bits of standard inputs and a
maximum of 32 bits of standard outputs can be used.

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safe system to the standard external signals of the SAFECONF program in sequence. For
example, if you have aligned four digital input modules with eight inputs each, their inputs
will be linked one after the other to external signals 0_EI1 to 0_EI32. The same applies to
connected digital output modules and external signals 0_EQ1 to 0_EQ32.
Extension modules
(SafetyBridge)
The following SafetyBridge modules are supported:
Extension modules
(Axioline F)
For an overview of the standard Axioline F modules that are supported, please refer to “Or-
dering data” on page 60.
Table 2-2 Supported SafetyBridge modules
Designation Description
AXL F LPSDO8/3 1F SafetyBridge logic module with integrated safety logic
and safe digital outputs
AXL F SSDI8/4 1F Axioline F module with safe digital inputs
AXL F SSDO8/3 1F Axioline F module with safe digital outputs

Configuring the safety logic in SAFECONF
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3 Configuring the safety logic in SAFECONF
This section describes how to configure and parameterize the SafetyBridge system using
the SAFECONF software. A configuration and parameter data record is subsequently gen-
erated and saved as a binary file (*.BIN).
Copy this binary file to the SD card of the AXC 1050 controller (standard controller). If the
SAFECONF project is modified, a new binary file is created which you again need to transfer
to the SD card of the controller.
3.1 Creating a new project
• Open the SAFECONF software (Version 2.8 or later).
Project Wizard • Create a new project for your SafetyBridge system (SafetyBridge island) using the Proj-
ect Wizard. To do this, select “File, New Project...”.
• Specify the name (“Diag_Visu” in the example in Figure 3-1) and storage location for
the project.
Figure 3-1 Creating the project name and path
This section only describes the steps that are essential for the SafetyBridge system. Not
all screen views are shown here. If you have any questions about SAFECONF, please re-
fer to the online help for the software.
• Do not use spaces, dashes or special characters.

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Selecting the master de-
vice
• Select the logic module SafetyBridge AXL F LPSDO8/3 1F as the master device.
Figure 3-2 Selecting AXL F LPSDO8/3 1F
Selecting a file format • Select “Binary file” as the file format in which the configuration and parameter data re-
cord is to be output.
Figure 3-3 Selecting the output format
Entering a project descrip-
tion
• In the “Custom description” input field, enter a short project description (maximum of
four characters).
• Enter the project version (maximum of four characters) in the input field.
Please note:
By default, the file name is “BINFILE.BIN”. Keep this file name for the time being. If re-
quired, the file name can be changed at a later date.

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Figure 3-4 Entering a project description
• Click on the “Finish” button to save your entries and complete the Project Wizard.
Figure 3-5 Completing the Project Wizard
Assigning a SafetyBridge
island number
Once the Project Wizard was completed, the “Enter island number” window opens so that
you can enter the number of the SafetyBridge island whose project you created in the Proj-
ect Wizard.
• From the drop-down list, select an island number (1 in the example).
Figure 3-6 Selecting an island number

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Specifying a project pass-
word
• Specify a password of at least six characters for access to the project.
Figure 3-7 Specifying a project password
3.2 Configuring the hardware structure
• Configure the hardware structure of the safe system.
Drag and drop all SafetyBridge modules that are connected after the logic module
SafetyBridge AXL F LPSDO8/3 1F in your hardware structure from the “Hardware” tool-
box to the “Hardware Editor”.
In the Hardware Editor, the corresponding satellite number is displayed above each mod-
ule.
• In the context menu for one of the modules, select the “Display address switch” menu
item (see Figure 3-8) to display the DIP switch settings of the modules.
Figure 3-8 “Display address switch” context menu
If you have alternately arranged SafetyBridge and standard Axioline F modules:
Standard Axioline F modules are not considered in the SAFECONF software. The soft-
ware application on the SD card supports this alternating arrangement and establishes
the necessary links automatically.

Configuring the safety logic in SAFECONF
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In this example, an AXL F SSDI8/4 1F module is connected to the logic module
SafetyBridge AXL F LPSDO8/3 1F (see Figure 3-9).
Figure 3-9 Logic module SafetyBridge AXL F LPSDO8/3 1F with connected
AXL F SSDI8/4 1F module in the Hardware Editor
3.3 Parameterizing I/O channels
Parameterize the input and output channels of the SafetyBridge modules. Two options are
available:
1In the Hardware Editor, double-click on the module. This opens the window for param-
eterizing the entire module.
2In the Hardware Editor, double-click on a terminal point. This opens the window for pa-
rameterizing the selected terminal point.
• Parameterize the output channels of the logic module SafetyBridge
AXL F LPSDO8/3 1F as shown in Figure 3-10.

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Figure 3-10 Parameterization of AXL F LPSDO8/3 1F: output 00, channel 1/channel 2
(here: parameterization by double-clicking on the module)
• Parameterize the input channels of the AXL F SSDI8/4 1F module as shown in
Figure 3-11.
Figure 3-11 Parameterization of AXL F SSDI8/4 1F: input 00, channel 1/channel 2
(here: parameterization by double-clicking on the module)
Values F_Source_Add and F_Dest_Add are automatically entered. F_Source_Add is de-
rived from the island number, while F_Dest_Add is derived from the island and satellite
numbers.

Configuring the safety logic in SAFECONF
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Figure 3-12 Automatically entered values and clock configuration
You can specify value F_WD_Time (in ms) according to your overall safe system (default
value: 150 ms, see Figure 3-12).
• In the event of a change to the watchdog time of a safety module, adjust the total
watchdog time of the safe system.
• Double-click on the module to set the clock configuration for the channels.

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3.4 Configuring the safety function
• Configure the safety function.
Drag and drop the desired elements from individual toolbox areas to the connection ed-
itor.
Various sources are available for safe and standard signals. In the example, the following
sources are used:
Figure 3-13 Sources of safe and standard signals
1“Safe Functions” toolbox
2AXL F SSDI8/4 1F Hardware Editor
3“External signals” toolbox; standard signals from the standard controller (AXC 1050
controller)
4AXL F LPSDO8/3 1F Hardware Editor
5“External signals” toolbox; standard signals into the standard controller (AXC 1050
controller)
Inserting a function block
Figure 3-14 Inserting a function block from the “Safe function blocks” toolbox

Configuring the safety logic in SAFECONF
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Inserting safe inputs and
outputs
Figure 3-15 Inserting safe inputs and outputs from the Hardware Editor
Inserting external signals
Figure 3-16 Inserting external signals from the “External signals” toolbox
When you use drag and drop to place the safety module terminal point directly onto a
function block input or output, the connecting line is created automatically.

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Figure 3-17 Tooltip
Inserting safe functions
Figure 3-18 Inserting a safe function from the “Safe Functions” toolbox
Inserting comments If required, you can add comments to function blocks and external signals.
• Right-click to open the context menu for the function block or external signal.
• Select “Add Comment”.
• Enter the comment text.
• Move the comment to the desired position.
Safety function of the ex-
ample
Figure 3-19 shows the complete, commented safety function for the example:
Figure 3-19 Commented safety function for the example
Move your mouse over an external signal to display the corresponding tooltip.