Phoenix 1200 User manual
Owner’s Manual — Phoenix 1200
Desiccant Dehumidifier
Installation, Operation & Service Instructions
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Read and Save These Instructions
The Phoenix 1200 Desiccant Dehumidifier
•900CFMprocessairow
•300CFMreactivationairow
•12”Inlet
•8”ReactivationOutlet
•Dual8”ProcessOutlets
•230Voltsinglephase:
-Userselectable25or40ampdraw
-Allthestandard120voltoutletsavailablefor
Phoenixairmovers
•Fitseasilythroughdoors,uptruckrampsandinSUVs
•Quietoperation
-Constantrunmodeorhumidistatcontrolledmode
•Hi-Lohandlesforeasylifting
•Externalltersandfusesforsimplemaintenance
•Toughweatherresistantdesign
•OperatingRange-10ºFto120ºF
Specifications subject to change without notice.
TS-449b
02/12
4201LienRd.•Madison,WI53704
PN 4028000
ThePhoenix1200PortableDesiccantDehumidieroffersthe
nestinair-dryingequipment;however,thismachinecanonly
providemaximumserviceifproperlyinstalled,operated,and
maintained.
Thismanualisprovidedtoacquaintyouwiththedehumidier
sothatinstallation,operationandmaintenancecanproceed
successfully.Ultimatesatisfactiondependsonthequalityof
installationandathoroughunderstandingofthisequipment.
Thedehumidierisbuiltaroundtestedengineeringprinciples
andhaspassedathoroughinspectionforqualityof
workmanshipandfunction.
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1 Specifications
Part No. 4028000
Power 230voltsinglephaseunit
withuserselectable25or40ampdraw
Water 344pints/day(43Gallons)
Removal @AHAM(80°F,60%)
Blower 900CFMProcessAirow
300CFMReactAirow
Operating -10ºFto140ºF
Range
Duct Process/ReactInlet:12”exduct(optional)
Options ProcessOutlet:8”exductorlayatx2
ReactivationOutlet:8”exduct(required)
Warranty 1yearPartsandService
Dimensions
Machine
Width 26.5”
Height 35”
Depth 45”
Weight 265lbs
Popular Accessories And Replacement Parts
4020550 24”x12”x2”PleatedMediaMERV-7
4024750 12”x25’FlexDuct
4024935 10”x250’Lay-atDuct
4024440 Kestrel3000Multi-Meter
2 Operation
Thefunctionofthedehumidieristoremovemoisture(in
thevaporstate)fromanairstream.Thisisaccomplished
byexposingtheairtoanadsorbingmedia(desiccant)in
asealedairstream(process).Afterthedesiccanthas
adsorbedmoisture,itisexposedtoasecondairstream
atanelevatedtemperature(reactivation).Thiscauses
themoisturetobedrivenoutofthedesiccantpreparingit
formoremoistureadsorption.Thisprocessisdoneona
continuousbasis,providingaconstantdryingprocess.
Thetwoairstreams(processandreactivation)areseparated
byseals,whichcontactthedesiccantmedia.Figure“A”
illustratestherelationshipofthesealsandairowpattern.
Thedehumidierisdesignedwiththetwoairstreamsowing
inoppositedirections(counterow)therebymaximizingthe
energyefciencyoftheequipment.
Table of Contents
Introduction......................................................................... 1
1. Specifications................................................................ 2
2. Operation......................................................................2
3. Installation Instructions..................................................3
3.1Inspection...............................................................3
3.2PlacingTheMachine................................................ 3
3.3Electrical.................................................................3
3.4DuctWork...............................................................3
4. Operating Instructions.................................................... 3
4.1Airow....................................................................3
4.2DesiccantWheelRotation........................................3
5. Start-Up........................................................................ 3
5.1ManualOperation....................................................3
5.2AutomaticOperation................................................ 3
5.3Make-UpAirVent.....................................................4
6. Controls........................................................................4
6.1ControlSwitch......................................................... 4
6.2High/LowSwitch.....................................................4
6.3UnitRunLight......................................................... 4
6.4Humidistat.............................................................. 4
6.5ElectricReactivationControls................................... 4
7. Dehumidifier Maintenance Instructions............................4
7.1GeneralMaintenance...............................................4
7.2Cabinet................................................................... 4
7.3Filter....................................................................... 4
7.4FanandMotor.........................................................4
8. Drive Motor................................................................... 5
8.1RotorDriveBelt.......................................................5
8.2Seals......................................................................5
8.3DesiccantMedia......................................................5
9. Dehumidifier Service Instructions....................................5
9.1RemovingDesiccantRotor........................................5
9.2ChangingSeals....................................................... 5
9.3InstallingSeals........................................................5
9.4Troubleshooting....................................................... 6
10. Service Parts.................................................................7
11. Wiring Diagram............................................................. 8
Warranty.......................................................................9
SerialNo._________________________________________
PurchaseDate_________/_________/_________
Dealer’sName_____________________________________
Read the operation and maintenance instructions carefully before
using this unit. Proper adherence to these instructions is essential
to obtain maximum benefit from your Phoenix 1200 dehumidifier.
•ItisdesignedtobeusedINDOORS ONLY.
•Ifusedinawetarea,plugitintoaGROUND FAULT
INTERRUPTER.
•DO NOTusethePhoenix1200asabenchortable.
•Itmustalwaysbeusedintheuprightposition.
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Cabinet Divider
and Seals
Reactivation Air Outlet
Process Air Inlet
Heater
Principle of Operation
Process Air Outlet
Desiccant Wheel
Desiccant Wheel
Drive and Chain
3 Installation Instructions
Properinstallationofthisdehumidierisveryimportantfor
maximumserviceandperformance.Referto“Installation
InstructionsforthePhoenix1200Dehumidier”labelontop
ofmachineabovecontrolpanel.
3.1 Inspection
Thoroughlyinspectthedehumidierinsideandouttoinsure
thatnodamagehasoccurredduringshipping.(Ifanydamage
isfound,aclaimshouldbemadetotheshippingcompany
immediately).
3.2 Placing The Machine
Removeanyexternalpackagingorcrating.
Note: The supplied casters are stored in the process outlet
plenum for shipping. Remove and install casters prior to
operating machine. The dehumidifier should be carefully set
in place before connecting hose ducts.
3.3 Electrical
Alllocalandstatecodesmustbestrictlyadheredtoandgood
electricalpracticesshouldbefollowedtoachievethebest
installationpossible.Thesuppliedpowercordmusthavea
properplugorconnectionasrequired.Overloadprotection
shouldbesizedfor40amps@220/1/60.
(See Electrical Schematic drawing in the back of this manual
for internal wiring).
Thepowersupplyshouldbecheckedtobecertainthatthe
supplyvoltageagreeswiththeequipmentnameplate.Serious
damagetomotorsandcontrolscanoccurifincorrectvoltage
isapplied.
3.4 Duct Work
Theductworkrequirementsforthesesystemsaremuch
morecriticalthanconventionalairconditioningsystems.
ALLSUPPLYANDRETURNAIRDUCTHOSESFORTHE
DEHUMIDIFIERMUSTBEAIRANDVAPORTIGHT.Thisis
extremelyimportantforproperdehumidierperformance.
Eventhoughthedehumidierisremovingmoisture,itmay
notperformproperlyifmoistureentersthedryairstream
throughleaksintheductwork.Theairductsmustbeproperly
sizedtokeeppressurelossesataminimum,andprevent
thislossfromexceedingthedesignedfanstaticcapability.
Itisimportanttoinsurethatthereactivationdischarge
airdoesnotentertheprocessorreactivationinlets.See
“Specications”drawingforfanexternalstaticpressure.
4 Operating Instructions
Referto“InstallationInstructionsforPhoenix1200
Dehumidier”labelontopofmachineabovecontrolpanel.
ThePhoenix1200dehumidiercomescompletereadyfor
operation.Allthatisrequiredistoprovidetheproperpower
sourceandductconnections.
4.1 Airflow
Thedehumidierusestwodistinctairstreams.This
eliminatestherequirementto“balance”theairstreams.
4.2 Desiccant Wheel Rotation
Axedspeedgearmotor,timingpulley,andtimingbeltrotate
thedesiccantrotorattheproperspeed.Thebelttensionis
maintainedwithaspringloadedrollertypetensioner.
5 Start-Up
Atthispointitisassumedthattheinstallationiscomplete
andthattherecommendationsandinstructionshavebeen
followed.Thefollowingwilloutlinetheproperproceduresfor
startingandadjustingthedehumidier.
5.1 Manual Operation
Ifthedehumidieristoberuncontinuously,withouttheuse
oftheinstalledautomatichumidistat,placethe“HAND/OFF/
AUTO”switchintothe“HAND”position.Theunitwillenergize,
asindicatedbythegreen“UNITRUN”light,andcommence
dehumidication.
5.2 Automatic Operation
Ifthedehumidieristobeoperatedbytheinstalled
humidistat,adjustthehumidistattothedesiredsetpoint,and
placethe“HAND/OFF/AUTO”switchintothe“AUTO”position.
Providedthatsensedrelativehumidityrequiresdehumidier
operation,theunitwillenergize,asindicatedbythegreen
“UNITRUN”light,andcommencedehumidication.
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5.3 Make-Up Air Vent
Amake-upairventislocatedunderahoodatthetopofthe
inletlterbox.Whenusedinthespacetobeconditioned,
theventshouldbefullyclosed.Ifthedehumidierisplaced
outsidetheconditionedspace,theventshouldbefully
openedtoallowformake-upairintotheinlet.
6 Controls
6.1 Control Switch (CS)
Thecontrolswitch“CS”isathree-positionswitchequipped
with“HAND/OFF/AUTO”positions.Inthe“HAND”position,
theunitwillruncontinuously.Inthe“AUTO”positiontheunit
willcycleonandoffbasedontheinstalledhumidistat,orif
connected,anexternalcontrol.Inthe“OFF”position,theunit
isoff.
6.2 High/Low Switch
Thehigh/lowswitchisatwopositionswitchwhichallows
partofthereactivationheaterstobeswitchedoffwhen
insufcientpowerisavailableforalltooperate.Normal
operationiswiththeswitchinthe“HIGH”position.
“HIGH”positionfullload:40a@220/1/60.
“LOW”positionfullload:25a@220/1/60.
6.3 Unit Run Light
Thedehumidierisequippedwithagreen“UNITRUN”light.
Thislightwillbeenergizedwhenevertheunitcontrolcontactor
hasbeen“pulledin”toenergizetheunit.Thegreen“UNIT
RUN”lightwillnotbeenergizedwhentheunitisinthe“OFF”
position,orinthe“AUTO”positioniftheinstalledhumidistat
orexternalcontroldeviceisnotenergizingtheunit.
6.4 Humidistat
Thedehumidierisequippedwithaninternalhumidistat
installedintheProcessInlet.Thehumidistatshouldbe
adjusted(byrotatingtheknob)forthedesiredspacehumidity
level.Thehumidistatisastandardqualitymylartypedevice,
accuratetowithin+5%ofsetpoint.Forexternalcontrol,
theinstalledhumidistatmaybedisconnectedperthewiring
diagram,andtheunitsubsequentlyconnectedtoanexternal
controldevice.Aswithanyelectricalwork,theunitshouldbe
de-energizedandlockedoutpriortothestartofsuchwork.
Additionally,checkexternalcontroldevicespecicationsfor
compatibilitywiththedehumidier.
6.5 Electric Reactivation Controls
ThedehumidierisequippedwithPositiveTemperature
Coefcient(PTC)electricreactivationheaters.Theseheaters
areself-regulatingandrequirenoovertemperaturesafety
devicesorotherelectricalcontrols.
7 Dehumidifier Maintenance
Instructions
7.1 General Maintenance
Adenitivetimescheduleshouldbeestablishedfor
inspectingallrotatingpartsandcomponents.Inspection
requirementsdependonthefrequencyofoperation,transport,
andoperatingconditions.Periodicallychecktheconditionof
theairlter,rotatingparts,andfastenerstoensuretheyare
secureandinproperworkingorder.Periodicallycheckairow
tomakesuretherearenoobstructionstoairowinoutletor
inletductwork.
Recommended minimum inspections:
•Uponinstallation
•After1weekofoperation.
•After3months.
•Annuallythereafteroruponlossofperformance.
7.2 Cabinet
Sideaccesspanelsareattachedvia®˘turncamlatchtype
fasteners.Rotatefullycounterclockwisewitha1/8”hex
drivertoreleaselatches.Pullpanelsstraightouttoremove.
CAUTION: Disconnect power before removing access panels.
The condition of the cabinet gaskets should be observed
during inspection and servicing to insure a good seal. Any
leaks must be sealed and panels securely fastened for
proper dehumidifier operation.
7.3 Filter
Themaintenanceintervalforthelterdependsdirectlyon
thecleanlinessoftheairenteringthedehumidier.Itis
suggestedthataprogrambeestablishedtoassurethatthe
ltersarereplacedorcleanedpriortobecomingcloggedto
thepointtheycreateasystemproblem.Thestandardlters
suppliedareofadisposablecartridgetypemedia.Aminimum
30%ASHRAEstandardltermustbeusedtoprotectthe
desiccantmedia.
7.4 Fan and Motor
Fanandmotorbearingsarepermanentlylubricatedanddo
notrequiremaintenance.
Fan wheel-inspectwheelbladesforaccumulationofdust
anddirt.Cleanthoroughlywithcompressedairandor
vacuum.Thewheelshouldnotstrikethehousingortheinlet
ring.Makesurewheelisrotatingintheproperdirection.
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Fan belt and pulleys -Checkfanbeltconditionandtensionto
ensureitdoesnotsliponpulleys.
DoNotOverTightenasbearingdamagecanoccur.Ifthe
beltshowssignsofexcessivewearordamage,replaceas
necessary.Checktoensurepulleysaresecure.
8 Drive Motor
Themediadrivemotorispermanentlylubricatedandrequires
nomaintenance.
8.1 Rotor Drive Belt
Aspringloadedtensionerkeepsthebeltsufciently
tensioned.Checkthebeltforsignsofexcessivewear.
Replaceasnecessary.Ifadditionaltensionisrequired,simply
movethetensionspringtoamoreextendedholeasrequired.
8.2 Seals
Allofthehightemperaturesealswhichseparatetheprocess
andreactivationcompartments,aremanufacturedspecically
forPhoenix.Normally,thesealswillnotrequireservice
orreplacement.However,shoulddamageoccur,orifpoor
performanceastheresultofanairleakissuspected,the
followinginspectionmustbeperformedtodeterminewhether
thesealsshouldbereplaced:
Inspection:
1. Turntheunitoffandremovetheaccesscovers.
2. Visuallyinspectforgapsbetweenthedesiccantmedia
andtheseals.
3. Ifsignicantgaps,wear,ordamageareobserved,the
sealneedstobereplaced.
8.3 Desiccant Media
Thesilicageldesiccantmediasuppliedwiththedehumidier
willlastindenitelyunderidealconditions.Duetothenature
ofdesiccantstheymakeverygoodlters.Thelifeofthe
desiccantisdirectlyrelatedtotheairbornecontaminates
passedthroughit.Atmosphericcontaminants,exposureto
acidicgases/orairstreams,andcontactwithpetroleum
basedairborneparticlescanreducetheefciencyofthe
desiccantmedia.Althoughthedesiccantmediaisconsidered
acleanable/washablemedia,thepreferredmethodof
cleaningistoblowdustoutwithcompressedair.Washing
themediaisnotrecommendedaswashwaterimpurities
maycontaminatethedesiccant.Properltrationand
preventingcontactwithchemicalswillgreatlyimprovethe
lifeofthedesiccant.Inspectthefaceofthemediatosee
thatnosurfacedamagehasoccurred.Ifdamageisnoticed,
pleasecontactPhoenixforassistance.Therotorshouldturn
smoothlyupontheshaft,ifnotcheckthesupportbearings.
9 Dehumidifier Service
Instructions
9.1 Removing Desiccant Rotor
Desiccantrotorremovalisaccomplishedasfollows:
1. Shutoffallpower.
2. Removesideaccesscovers.
3. Pushtensionertoloosenbeltandremovefromdrive
pulley.Allowbelttohangfromtherotor.
Removedrivemotorpulley,drivemotor,andtensioner.
Note: The rotor may be removed from the reactivation side to
eliminate the need to remove the drive components.
4. Supportrotorasnecessarywithablockofwoodor
similardevice.Removethecapscrewssecuringthe
rotorcentershaft.
5. Pullondrivebelttoslidemediaslightlytowardthefront
(processside)oftheunit.Removetherotorshaftand
shaftwashers.
6. Removetherotorfromthecabinetbypullingonthe
drivebelt.
Tore-installmedia,reversetheaboveprocedure.
NOTE: Drive belt must be around perimeter of media before
re-installing! Make sure the seal does not roll off of the
divider during media installation. Carefully push perimeter
seals into place (roll out on rotor panels) with a putty knife
or similar tool. Be careful not to cut or damage seal. This can
be assisted by rotating the rotor as the seal is smoothed into
place.
9.2 Changing Seals
1. Followprocedureforremovingmedia.
2. Removetheclampringholdingthesealinplaceby
looseningoneoftheclampscrews.
3. Removesealfrommedia.
4. Repeatabovestepsforoppositeside.
9.3 Installing Seals
1. Replacementsealsasshippedfromthefactoryrequire
eldtting(cuttingtolength).
2. Drytthesealtoperimeteranddividerpanellength.
Cutreplacementsealstolengthoforiginalseals.
3. Ensurethatthecassettefacepanelsareclean.
4. Applytheperimetersealaroundwheel.Approximately
1/2”ofsealwillextendpastthefaceoftherotor.
Installclampandlooselytighten.Adjustsealandclamp
positionasrequiredandtighten
clampscrews.Repeat
thisprocedurefortheoppositeface.(Ref.FigureA).
Note: The direction of the perimeter
seal should be so the outside
overlap is pointing in the direction
of rotation. (If you have questions,
contact Phoenix.)
5. Removetheolddividerseal.
Installnewdividersealusing
originalmetalscrewsand
sealsretainers.(RefFigureB). Figure A
Troubleshooting Guide
Trouble Probable Fault Probable Cause Corrective Action
Powerandcontrolfailure 1.Mainpoweroff Checklineandmainpowersupply
2.Controlpoweroff
a.Controlcircuitfuseblown a.Replacefuse
b.Faultycontroltransformer b.Replacetransformer
c.Controlswitchopen c.Closeorreplaceswitch
d.Humidistatsatised d.Turndowntolowersetpoint
e.Faultycontrolelements e.Checkandrepairorreplaceasreq’d
Powerormechanical 1.Blownmotorfuse Replacecontrolcircuitfuse
failure 2.BadContactor Repairorreplace
3.Burnedoutmotor Repairorreplace
4.Failuresoffanmotor Repairorreplaceasreq’d
Excessiveinltrationof 1.Excessiveunconditionedmake-upair Reducemake-upair
humidairintothe 2.Leakingductsand/orairhandlingequip. Sealleaks
controlledspace outsidecontrolledspace
3.Accessopeningstospacenotsealed Closeand/orseal
4.Spacenotvaportight Sealwithpaintand/orvaporbarrier
Faultyhumiditycontrols 1.Humidstat
a.Improperadjustment a.Readjust
b.Defective b.Replace
Inadequateairow 1.Excessivestaticpressureloss
a.Dirtylter a.Cleanorreplace
b.Obstructionatinlet,outletorducting b.Removeobstruction
c.Cloggeddesiccantmedia c.Removeandreplacemedia
(Highpressuredropacrossmedia)
Inadequateorno 1.Elementburnout Replace.
reactivationheat 2.Lowvoltage Correctpowersupply
3.Faultycontrolelements Check,repair,orreplace
Airsealsandgaskets 1.Airleakageintodehumidier Replacepanelgasketsandseals
2.Airbypassingmediaorleakingseals Checkmediaposition,replaceseals
Ineffectivedesiccant 1.Mediadrivefailure
media a.Belt a.Repairorreplace
b.Motor b.Repairorreplace
2.Damageddesiccantmedia Repairorreplace
3.Contaminateddesiccant Cleanorreplacerotor
Divider Seals
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Figure B
Seal Clamp
Perimeter Seal
Unit stopped
(Fan off No
Heater)
Fan off (heater
functions)
Unit running but
humidity rises
9.4 Troubleshooting
10 Service Parts
Description Qty Part Number
DisconnectSwitch 1 4028301
ControlSwitch 1 4028302
High/LowSwitch 1 4028303
Humidistat 1 4028126
HumidistatKnob 1 4028127
Fuse 8 1932035
FuseHolder 8 4028304
ControlTransformer 11 4027307
IndicatorLamp 11 4028128
Relay 4 4028306
ReactivationHeater 6 4028307
FanMotor 1 4028308
SystemFan 1 4028309
MotorPulley 1 4028144
FanPulley 1 4028143
FanBelt 1 4028310
RotorDriveMotorkit 1 4029717
RotorTimingDrivePulley 1 4028312
DriveBelt 1 4028313
RotorSeal,DividerSeal 16ft. 4026779
DesiccantRotor 1 4028316
ProcessFilter 1 4020550
Caster 4 4028317
PowerCord 20ft. 4028318
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Phoenix 1200 Desiccant Limited Warranty
Warrantor:
Therma-StorLLC
4201LienRd
Madison,WI53704
Telephone:1-800-533-7533
Who Is Covered:Thiswarrantyextendsonlytotheoriginalend-userofthePhoenix1200,andmaynot
beassignedortransferred.
First Year Warranty:Therma-StorProductswarrantsthat,forone(1)yearthePhoenix1200will
operatefreefromanydefectsinmaterialsandworkmanship,orTherma-StorProductswill,atits
option,repairorreplacethedefectivepart(s),freeofanycharge.
End-User Responsibilities:WarrantyservicemustbeperformedbyaServicerauthorizedbyTherma-
StorProducts.Iftheend-userisunabletolocateorobtainwarrantyservicefromanauthorized
Servicer,heshouldcallTherma-StorProductsattheabovenumberandaskfortheTherma-Stor
ProductsServiceDepartment,whichwillthenarrangeforcoveredwarrantyservice.Warrantyservice
willbeperformedduringnormalworkinghours.
Theend-usermustpresentproofofpurchase(lease)uponrequest,byuseofthewarrantycardor
otherreasonableandreliablemeans.Theend-userisresponsiblefornormalcare.Thiswarranty
doesnotcoveranydefect,malfunction,etc.resultingfrommisuse,abuse,lackofnormalcare,
corrosion,freezing,tampering,modication,unauthorizedorimproperrepairorinstallation,accident,
actsofnatureoranyothercausebeyondTherma-StorProducts’reasonablecontrol.
Limitations and Exclusions:IfanyPhoenix1200partisrepairedorreplaced,thenewpartshallbe
warrantedforonlytheremainderoftheoriginalwarrantyperiodapplicablethereto(butallwarranty
periodswillbeextendedbytheperiodoftime,ifany,thatthePhoenix1200isoutofservicewhile
awaitingcoveredwarrantyservice).
UPONTHEEXPIRATIONOFTHEWRITTENWARRANTYAPPLICABLETOTHEPHOENIX1200ORANY
PARTTHEREOF,ALLOTHERWARRANTIESIMPLIEDBYLAW,INCLUDINGMERCHANTABILITYAND
FITNESSFORAPARTICULARPURPOSE,SHALLALSOEXPIRE.ALLWARRANTIESMADEBYTHERMA-
STORPRODUCTSARESETFORTHHEREIN,ANDNOCLAIMMAYBEMADEAGAINSTTHERMA-STOR
PRODUCTSBASEDONANYORALWARRANTY.INNOEVENTSHALLTHERMA-STORPRODUCTS,IN
CONNECTIONWITHTHESALE,INSTALLATION,USE,REPAIRORREPLACEMENTOFANYPHOENIX
1200ORPARTTHEREOFBELIABLEUNDERANYLEGALTHEORYFORANYSPECIAL,INDIRECTOR
CONSEQUENTIALDAMAGESINCLUDINGWITHOUTLIMITATIONWATERDAMAGE(THEEND-USER
SHOULDTAKEPRECAUTIONSAGAINSTSAME),LOSTPROFITS,DELAY,ORLOSSOFUSEORDAMAGE
TOANYREALORPERSONALPROPERTY.
Somestatesdonotallowlimitationsonhowlonganimpliedwarrantylasts,andsomedonot
allowtheexclusionorlimitationofincidentalorconsequentialdamages,sooneorbothofthese
limitationsmaynotapplytoyou.
Legal Rights:Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveotherrightswhich
varyfromstatetostate.
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