PICOTE VACUUM PUMP Use and care manual

These instrucons are for your personal safety. Always ensure that you
have read and understood these instrucons before using the machinery.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
OPERATION & SAFETY MANUAL
VACUUM PUMP
Baery Operated

Picote Soluons Oy Ltd 2www.picoteinstute.com
TOPIC PAGE
Safety Informaon 3
Environment, Transport, Storage & Disposal 4
General Informaon 5
Operang Instrucons 5
Starng & Using the Machine 5
Technical Data 6
Chargers and Power Plugs 6
CE Declaraon of Conformity 7
Maintenance Programme & Warranty Periods 8
Cleaning the vacuum pump 8
Tightening the rubber feet 8
Cleaning the lter cup 8
Accessories & Spare Parts 9
Warranty Policy & Procedure 10
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TABLE OF CONTENTS
To watch practical demonstration videos, take a course, or to download an electronic copy of these Instructions, please visit
www.picoteinstitute.com. Please note that videos and courses are not intended as a replacement or alternative to this operating and safety
manual, but only as an additional learning tool.

Picote Soluons Oy Ltd 3www.picoteinstute.com
Personal Protecve Equipment (PPE)
Personal Protecve Equipment including suitable protecve clothing, footwear, plus: Always use ;
Suitable eye protecon to protect against chemicals from irritang eyes.
Suitable gloves to help prevent any contact with chemicals. Do not use gloves which can
become entangled.
Suitable respirator to prevent any dust or fumes being inhaled or consumed, which could
cause occupaonal asthma or dermas.
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SAFETY INFORMATION
Safety Symbols Safety symbols are used throughout this manual to draw aenon to potenal hazards.
Danger risk of serious injury, follow instrucons.
Only use the machine for its intended purpose. Do not put any body parts or foreign
materials in contact with the sucon hoses.
Always wear suitable ear protecon when using the Picote Vacuum Pump to prevent any
hearing loss.
1. Always wear eye and chemical resistant gloves.
Other personal protecve equipment, such as dust mask, gloves and overalls should be
worn when necessary. Do not wear loose clothing when using the machine. Always wear
appropriate personal protecve equipment.
2. Always ensure that the machine is fully turned o before inspecon, maintenance, or installing any accessories to
the machine. Always follow the instrucons in the manufacturer’s manual.
3. Before each use inspect the machine carefully for any potenal break or damage. Change damaged parts
immediately.
4. When in use, it is very important that the machine is stable and on an even surface at all mes.
5. Never leave the machine running unaended.
6. Do not sit or stand on the case.
7. Only use this machine with the accessories and spare parts oered by the Picote Soluons. Accessories and spare
parts should only be used in the manner intended and as described by Picote Soluons.
This secon contains important safety informaon. Failure to comply could result in serious
injury or death. Always read all safety warnings and instrucons. Failure to follow warnings and
instrucons may result in electric shock, re and/or serious injury.

Picote Soluons Oy Ltd 4www.picoteinstute.com
TRANSPORT
The Vacuum Pump should be transported laid down secured with ratchet straps to prevent any sudden movements or
accidents caused by hard braking or accident. Always use a suitable cover to protect the unit from the elements.
STORAGE
The Vacuum Pump should be stored indoors to protect it from rain and sunlight and somewhere with a constant ambient
temperature. The best way to store the machine is to use the box that the unit was shipped in.
If the machine has been stored in an environment colder than +10 oC or +50 oF, the machine should be stood at room
temperature for 24 hours before use.
If the machine has been stored for long periods of me (over 2-3 months), it should be checked and tested according to
the maintenance programme before use.
Charge the machine baery to around 80% capacity before storing for long periods. Do not store the machine with low
baery.
NEVER leave the unit unaended while it is charging.
DISPOSAL
Vacuum pump motor, baery charger and electric wires, can be disposed of in Europe at Waste Electrical and
Electronic Equipment (WEEE) collecon points.
The upper and boom plate along with their stands can be recycled in metal waste collecon points. The case can be
disposed of as plasc waste.
Always follow local waste handling rules and regulaons.
Recycle Li-ion baeries according to local regulaons.
Do not dispose of in re! Do not puncture!
ENVIRONMENTAL
Operaonal Ambient Temperature Range: -20 oC to +60 oC (-4 oF to +140 oF) frost and condensaon free
Charge Ambient Temperature Range: 0 oC to +45 oC (32 oF to +113 oF) frost and condensaon free
Storage Ambient Temperature Range: -20 oC to +45 oC (-4 oF to +113 oF) frost and condensaon free
Maximum Altude: 2000m or 6500 . Derate above 1000m or 3280: 1% / 100m or
328
Maximum Humidity: 95% non-condensing
This secon contains important safety informaon. Failure to comply could result in serious injury or death
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
ENVIRONMENT, TRANSPORT, STORAGE & DISPOSAL

Picote Soluons Oy Ltd 5www.picoteinstute.com
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
GENERAL INFORMATION
Charging Port
Baery Level
Indicator
Vacuum
Sucon Cups
Vacuum Meter Vacuum Line Filter Cup Power Switch
Starng & using the machine:
Before operaon:
Whilst aaching the sucon cup to the hose, always make sure that the machine is fully
turned o and the baery charger unplugged.
While in operaon: Always lay the pump down horizontally on the oor. Do not sit or stand
on the case. Always keep the lid open while operang the vacuum pump.
This secon contains important safety informaon. Failure to comply could result in serious injury
The machine is supplied with two sucon cups. Use the smaller one for DN50/2” & DN70/3” and the large sucon cup for
DN100/4” and above.
1. To turn on the pump, use the power switch. The machine starts automacally.
2. Charge the machine by connecng the charger to charging inlet. Machine can be charged with power switch in
ON or OFF posion.
Operang Instrucons

Picote Soluons Oy Ltd 6www.picoteinstute.com
Model Size
(mm/inches)
Air Flow Max Vacuum Power
Source
Weight
(kg/lbs)
Vacuum Pump
360x460x180
14”x18”x7”
136 L/min
36 gpm
-800 mbar
-11.6 psi
160W 24VDC
Electric
Motor
12 kg / 26.5 lbs
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TECHNICAL DATA
CHARGER AND POWER PLUGS
EU Type C
UK Type G Plug
AUS Type I Plug
US Type A plug.
The Machine is supplied with a universal charger with a voltage range of 90V AC ~ 264V AC.
220-230V:
110-125V:

Picote Soluons Oy Ltd 7www.picoteinstute.com
We Picote Soluons Oy Ltd as the responsible manufacturer, declare that the following Picote Soluons Oy Ltd
liner weng machine:
Picote Vacuum Pump
Model No: Vacuum Pump 110V-230V
are of series producon and
Conform to the following EU Direcve:
2006/42/EY
2014/30/EU
2014/35/EU
And is manufactured in accordance with the following standards or standardised documents:
EN 62841-1:2014
The technical documentaon is kept by our authorised representave in Europe who is:
Picote Soluons Oy Ltd, Pienteollisuuse 24
06450 Porvoo, Finland
5th November 2021
8
Katja Lindy-Wilkinson
C.E.O.
Picote Soluons Oy Ltd
Pienteollisuuse 24, 06450 Porvoo, Finland
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CE DECLARATION OF CONFORMITY

Picote Soluons Oy Ltd 8www.picoteinstute.com
Service Period 3 months 6 months 1 year
A
B
C
AMachine & spare parts, except:
BElectric motors and baery
CService Centre repair work
WARRANTY PERIODS
Picote Soluons Oy Ltd grants limited warranty for certain machines, equipment & components. Read
more detailed informaon on page 10 (Picote Warranty Policy and Procedure).
Maintenance task Weekly
Every other
week Monthly
Tightness of the rubber feet I
Clean the sucon cup coarse lter P
Clean the parcle lter P
I: Inspect, x or replace if needed.
P: Perform, replace if needed.
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MAINTENANCE PROGRAMME & WARRANTY PERIODS
1. Before performing any maintenance always check that the vacuum pump is fully turned o.
2. Clean the sucon cup lters. The lter can be seen inside the sucon cups and they prevent big parcles going
inside the pump. Sand, liner pieces or other objects can damage the pump motor and lower performance. They
should be removed as soon as possible (weekly check).
3. Clean the ne parcle lter. The lter lters out ne parcles. The lter cup also prevents small amounts of resin
going inside the pump. (weekly check).
TIGHTENING THE RUBBER FEET:
Do not pour or spray water on the machine! Use a damp cloth to clean the surfaces.
CLEANING THE VACUUM PUMP:
The rubber feet on the boom of the vacuum pump need to be checked periodically. Tighten them by turning
them clockwise. The feet also secure the pump assembly to the casing and can be removed for maintenance if
required.
CLEANING THE FILTER CUP:
Open the lter cap and vacuum the cup. Put the cap back on while making sure the rubber seal is at the boom of
the cap. If the rubber seal is not correctly installed, the vacuum pump might leak.

Picote Soluons Oy Ltd 9www.picoteinstute.com
VACUUM PUMP
2390000030 Vacuum Pump with EU charger plug
2390000030UK Vacuum Pump with UK charger plug
2390000030US Vacuum Pump with US charger plug
2390000030AUS Vacuum Pump with AUS charger plug
SPARE PARTS
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ACCESSORIES & SPARE PARTS
Only use Picote Soluons accessories and aachments with the machine described in this
operaon manual. The use of other accessories or aachments could present a risk of injury
or death. The accessories or aachments should only be used in the proper and intended
manner, and always follow Picote Soluons instrucons.
10
9440000050EU 24V Baery Charger EU
9440000050UK 24V Baery Charger UK
9440000050US 24V Baery Charger US
9440000050AUS 24V Baery Charger AUS
900002427 Sucon Cup for DN50/2” & DN70/3”
900002428 Sucon Cup for DN100/4” and above

Picote Soluons Oy Ltd 10 www.picoteinstute.com
20
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WARRANTY POLICY & PROCEDURE
Limited Warranty:
Picote warrants to the original End User that the Product purchased by such End User will operate in
accordance with, and substanally conform to their published specicaons when shipped or otherwise
delivered to the End User and for a period of one (1) year, except electric motors and baeries for which the
warranty period shall be six (6) months, provided, however, that Picote does not warrant any claim or
damage under this Warranty if such claim or damage results from:
1. Consumable parts or normal wear and tear resulng from use of the Products,
2. Product overload or overheated motor,
3. Regular periodic maintenance of Products,
4. Misuse, neglect, or improper installaon or maintenance of the Products, or use of Products
not for their intended purpose,
5. Products that have been altered, modied, repaired, opened or tampered with by anyone
other than Picote or an authorized Picote Service Centre, or unsuitable or unauthorized spare
parts, accessories or third party products when using the Products or;
6. the use of the Products not in compliance with their respecve Documentaon, user manuals,
safety and maintenance instrucons, and any usage restricons contained therein, or
7. accident, re, power failure, power surge, or other hazard.
Otherwise, the Products are sold AS IS. End User is responsible for using the Products within
their specicaons and instrucons as contained in the Documentaon.
EXCEPT AS SPECIFIED IN THIS WARRANTY, ALL EXPRESS OR IMPLIED CONDITIONS,
REPRESENTATIONS, AND WARRANTIES INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OR
CONDITION OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, NON INFRINGEMENT,
SATISFACTORY QUALITY OR ARISING FROM A COURSE OF DEALING, LAW, USAGE, OR TRADE PRACTICE,
ARE HEREBY EXCLUDED TO THE EXTENT ALLOWED BY APPLICABLE LAW. TO THE EXTENT AN IMPLIED
WARRANTY CANNOT BE EXCLUDED, SUCH WARRANTY IS LIMITED IN DURATION TO THE WARRANTY
PERIOD. BECAUSE SOME STATES OR JURISDICTIONS DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, THE ABOVE LIMITATION MAY NOT APPLY. This disclaimer and exclusion shall
apply even if the express warranty set forth above fails of its essenal purpose.

Revision number: Rev. 1
Author: Ville Hukkanen
Accepted: Dawn Greig 1/12/22
Date: OCT 2022
Please Contact:
Your Reseller / Salesperson or Picote
www.picotesoluons.com
Finland. United Kingdom. USA.
Authorised Resellers:
www.picotesoluons.com/resellers
support@picotesoluons.com Pienteollisuuse 24
06450 Porvoo, Finland
support@picotesoluons.com
Producon & R&D
Internaonal Oces Technical Support
Claims
claims@picotesoluons.com
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Table of contents
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