Pilot Power E 88 User manual

Dear Customer,
It is in your own interest to ensure that the
enclosed Warranty Card is filled in & stamped by
the dealer at the time of purchase. For warrant y
conditions, please refer below.
Yours faithfully,
Ishwar S. Manik
We guarantee this appliance on the following terms:
We will carry out free repairs or replacement of all par ts that are found to be
defective owing to design or manufacturing flaws. This warranty does not
ex tend to damage caused by improper assembly or usage, normal wear &
tear, negligent handling or servicing, or damage owing to chemicals,
electrochemicals, electric agents and par ticularly abrasive or corrosive
materials not recommended by us.
For the warrant y to be valid, the card has to be stamped by the dealer as per
provision, with the date of purchase and his signature. Also, the appliance has
to be returned with the completed warrant y card.
We reser ve the right to entrust compliance with the warranty to our approved
sub-contractor / dealer. If inspection reveals that the damage is not covered by
this warranty, repairs will be carried out at the expense of the purchaser.
Te r m s & c o n d i t i o n s o f W a r r a n t y
Managing Director
CMYK # 1 7 5
CMYK # 1 7 5
E 88
I n s t r u c t i o n
M a n u a l
E l e c t r i c
S p r a y G u n
multiprintindia.com
Manufactured by
Manik Radiators Private Limited
35, Balaji Industrial Estate, Hanuman Nagar, Akurli Village, Kandivali (East),
Mumbai - 400 101 MH. INDIA Tel.: [phone] www.pilotindia.com
Tel. no. change done on 170609
>in all service sheets
>only following no. will be printed
>TEL : [phone]
>no fax no., customer support & email ID
Address changed on 130511

CMYK # 1 7 5
CMYK # 1 7 5
V ar io us
a pp li ca t io ns
o f E -8 8
Housekeeping / pest control
Spraying insecticides
Spraying paints
Painting / finishing
Polishing furniture
V ar io us
a pp li ca t io ns
o f E -8 8

Pilot Power Electric Spray Guns are innovatively designed to
finely atomize all sprayable materials. A high speed piston
pump in the Pilot Power Electric Spray Gun draws up the fluid
and atomizes it solely by hydrostatic pressure. After passing
through a swirl-and-nozzle system
the fluid is then finely atomized and
delivered onto the surface to be
sprayed in the form of a cone.
Th is ad va nce d met ho d
of sp ra y in g with ou t a
c o m p r e s s o r h a s b e e n
widely accepted all over the
world - with good reason. It is
easier. More economical.
Neater … and quicker.
I n t r o d u c t i o n
1.Spray vertical surfaces with a thin coat and then apply a second
coat to prevent paint runs.
2.Spray away from you on horizontal surfaces so that the paint
contacts the surface at an angle of about 45 degrees. Any
overspray will then be covered up by the next stroke.
3.Do not apply too thick a coat in one pass or the paint may run.
For best results, spray a thin coat first and allow it to dry, then
apply a second coat.
4.Mask off parts which are not to be sprayed
with cardboard, masking tape, paper etc.
Window frames can be effectively shielded
with damp newspaper.
5.Ensure that paint is properly thinned.
6.The high-pressure produced from the spray
gun might lead to injuries. Therefore do not point gun at yourself
or in the direction of other people.
Do's and don't's
The valve (Pos. 3) is to be regarded as the part most subject to wear
and tear.
If the gun does not prime though the drive works normally please check
the valve cone for possible wear. The valve is easily replaceable.
F u n c t i o n a l d i s t u r b a n c e s
In the case of a clogged nozzle or a soiled valve it is normally not
necessary to dismantle the complete pump. Only unscrew the nozzle
(Pos. 1) and thoroughly clean it together with the valve (Pos. 3).
Minor repairs can be carried out by yourself. When ordering spares
please quote the correct reference numbers as given in the spare parts
list at the end of this manual.
For larger repairs, i.e. if electric components are concerned, ask your
local distributor.
I m p o r t a n t :
!Has the spray been thinned as
per instructions?
!Has the valve been properly
fitted?
!Is the suction tube in the correct
front vent?
!Has the locking screw been
tightened?
A c h e c k l i s t t o e n s u r e t r o u b l e - f r e e s e r v i c e
1. Only use suitable thinners for
cleaning the spray gun.
2. After having used the spray gun :
a) Clean thoroughly the gun with
appropriate thinner
b) Clean paint container with
thinner
c) Clean nozzle, suction tube
and filter by means of a fine
brush, then blow through filter
with air.
3. A f t e r s p r a y i n g a q u e a n s
solutions flush the gun by
M a i n t e n a n c e
!Has the regulating screw been
screwed in too far?
!Can the piston move freely?
!Has the suction filter been
cleaned?
!Are the 3 vents in the valve
completely clear.
spraying clean water followed
by a machine oil to prevent
errosion.
4. When spraying oil based
materials, flush or clean with a
compatible material or solvent,
and then follow with a light type
spindle or machine oil.
5. Spray through spray gun with a
machine oil before the gun is
stored away.
6. Always keep the Vent hole in
pump housing open.
1
8

E
88
Nozzle
Pump locking screw
Drive housing Cover
Control screw
Switch
Handle
Connection
cord
Container
Pump housing
Te c h n i c a l D a t a
Model E 88
Max. delivery rate (test liquid: water) 0.26 Lts /min
Rated power 65 W
Voltage 220/230V
Frequency 50Hz
Pressure max. 150 bar (2,175 psi)
3
Container holds 800 cm
Weight 1.43 kg
Noise Level 90/95 db
The appliance can be operated from single - phase AC supply only.
Before starting up, check that mains voltages agrees with operating
voltage marked on gun rating plate.
C o n n e c t i o n t o s u p p l y
2
1.The spraying of abrasive materials (lime, coarsely ground
whitewash, cement solution dispersions, red lead, glazes, abrasive
solutions, sandblastings, latex paints) is not covered by our
Guarantee.
2.Emulsion and latex paints are produced and sold in different grades.
Ask for high grade pigmented emulsions or latex paints of AIRLESS-
quality.
3.Moderately corrosive liquids (stain removers, insecticides, water
aqueous solutions) can readily be sprayed from the Pilot Power
Electric Spray guns.
4.Clean paint is essential to trouble-free service, and ensures a mirror-
smooth finish. If you are in doubt about the condition of the paint, filter
it through a fine mesh strainer.
I n f o r m a t i o n o n s p r a y i n g m a t e r i a l s
Generally, the spraying material is supplied with too high viscosity
(consistency = viscosity) and, thereof, has to be thinned up for
spraying. Most of the paints cannot be primed and sprayed from bulk
containers and, moreover, you achieve an unsatisfactory spray
pattern. In addition to this, paint consumption is too high. The thinning
up has to be arranged according to the instructions given by the paint-
manufacturer. These are no general guidelines since various types of
paints and makes are available having a different dilution degree. In
very specific cases the dilution degree has to be inquired with the paint
manufacturer
S p r a y a b i l i t y
0.3 mm - for oils, washes
0.4 mm / 0.5 mm - for thin-flowing enamels
0.6 mm / 0.7 mm - for primers, base-coats, thick-flowing
enamels.
0.8 mm - general purpose tips
1.0 mm / 1.2 mm - water-thinned paint
R o u n d J e t Ti p s
N o z z l e S e l e c t o r C h a r t
3

The adjoining illustration (8) shows how to
operate the delivery control knob.
Turn clockwise to set a narrow jet and low
output.
Turn counterclockwise to set a full jet and
high output.
Important: Altering the jet also means
changing the distance to the sprayed
surface (fig. 9).
Broad Jet = about 23-35 cm (10-14 in)
distance
Narrow Jet = about 15-25 cm (6-10 in)
distance
S e t t i n g , a t o m i z a t i o n a n d d e l i v e r y
8
9
1.Loosen the nozzle, take-off
valve, unscrew the container.
2.Take off the suction tube.
3.Loosen the locking screw.
4.Remove the complete pump.
4. Replace the pump.
3.Firmly tighten the locking
screw.
2.Insert suction tube, replace
container.
1.Insert valve secure the nozzle.
Proceed in the sequence shown in the illustrations
R e m o v i n g & r e p l a c i n g t h e p u m p
Repeat the process in reverse.
1 2
4
3
When spraying, keep spray gun in horizontal position or
hold spray gun level with the nozzle pointing slightly
downwards or slightly upwards.
"Crosswise spraying" is the best way of covering a flat
surface, using a round jet nozzle. Its important to
start off outside the area to be covered and avoid
any break during spraying. Move the gun with a
steady motion. Slowing down or speeding up will
cause irregular spray pattern, spots, runs,
irregular finish, ripple effects, etc. Never move
the spray gun by flexing your wrist. Instead,
swing your whole
arm to maintain
uniform spacing
between spray
gun and surface.
H o w t o u s e
!Pilot Power Electric Spray guns should be used only for spraying
paints and solvents having a flame point of 21oC/70oF or above and
used without additional heating.
!Never use in premises subject to regulations on explosive hazards
!Wherever possible, spraying should be done in the open.
!When spraying in enclosed premises, provide adequate ventilation.
Keep all open flames out of the spraying areas and do not smoke to
avoid explosive hazards.
!As the spraying medium is expelled from the tip at high pressure,
never touch the nozzle while spraying. Do not direct the gun against
yourself or any other person.
!Always disconnect the plug from the socket before carrying out any
work on the gun.
!Paint strippers and alkalies may cause corrosion damage and must
not be sprayed from the gun.
C a u t i o n
5
4

If the appliance only gives-off a low hum please stop it immediately to
prevent the drive from burning out.
Dismantle the pump and immerse all the parts in a suitable thinner.
After a few minutes of soaking clean the parts by means of a brush until
the last traces of encrusted paint have been removed.
!Thin paint according to instructions given earlier of this manual.
!Pour paint into container and screw it on to the spray gun.
!Point at surface to be painted.
H a n d l i n g
N o t e :
S p a r e p a r t s l i s t
6
Sr. Description Code
No. No.
@
1 Nozzle Complete 88001
2 Locking Screw 88002
3 Valve Complete 88003
4 Pump Housing Complete 88004
5 Piston Spring 88005
6 Piston Complete 88006
7 Drive Housing Complete 88007
8 Damper Part 88008
9 Coil 240V-50Hz 88009
10 Vibrating Armature Complete 88010
11 Leaf Spring 88011
12 Handle 88012
13 Handle Screw Set 88013
14 Control Knob spring 88014
15 Buffer 88015
16 Regulating Screw 88016
Sr. Description Code
No. No.
17 Cover 88018
18 Threaded stud 88019
19 Cover Screw Set 88020
20 Switch ring 88021
21 Switch Leads Set 88022
22 Anchorage Screw Set 88023
23 Cable Anchorage 88024
24 Switch 88025
25 Cable with plug 88026
26 Grommet 88027
27 Terminal Block 88028
28 Suction tube 88029
29 Filter 88030
30 Container Complete 88031
31 Plastic Container Cover # 88032
32 Repair kit # * 88033
#Accessories
* This set contains an air cap, nozzle, needle, air valve pin and packing.
@ Please mention nozzle size while ordering spare part.
7
19
30
31
29
28
23
21
20
24
123456
78910 11 12 13 14 15 17
18
16
22
26
25
27
800 CCM
300
400
500
200
700
600

Pilot Power Electric Spray Guns are innovatively designed to
finely atomize all sprayable materials. A high speed piston
pump in the Pilot Power Electric Spray Gun draws up the fluid
and atomizes it solely by hydrostatic pressure. After passing
through a swirl-and-nozzle system
the fluid is then finely atomized and
delivered onto the surface to be
sprayed in the form of a cone.
Th is ad va nce d m et ho d
of sp ra y in g w i th out a
c o m p r e s s o r h a s b e e n
widely accepted all over the
world - with good reason. It is
easier. More economical.
Neater … and quicker.
I n t r o d u c t i o n
1.Spray vertical surfaces with a thin coat and then apply a second
coat to prevent paint runs.
2.Spray away from you on horizontal surfaces so that the paint
contacts the surface at an angle of about 45 degrees. Any
overspray will then be covered up by the next stroke.
3.Do not apply too thick a coat in one pass or the paint may run.
For best results, spray a thin coat first and allow it to dry, then
apply a second coat.
4.Mask off parts which are not to be sprayed
with cardboard, masking tape, paper etc.
Window frames can be effectively shielded
with damp newspaper.
5.Ensure that paint is properly thinned.
6.The high-pressure produced from the spray
gun might lead to injuries. Therefore do not point gun at yourself
or in the direction of other people.
Do's and don't's
The valve (Pos. 3) is to be regarded as the part most subject to wear
and tear.
If the gun does not prime though the drive works normally please check
the valve cone for possible wear. The valve is easily replaceable.
F u n c t i o n a l d i s t u r b a n c e s
In the case of a clogged nozzle or a soiled valve it is normally not
necessary to dismantle the complete pump. Only unscrew the nozzle
(Pos. 1) and thoroughly clean it together with the valve (Pos. 3).
Minor repairs can be carried out by yourself. When ordering spares
please quote the correct reference numbers as given in the spare parts
list at the end of this manual.
For larger repairs, i.e. if electric components are concerned, ask your
local distributor.
I m p o r t a n t :
!Has the spray been thinned as
per instructions?
!Has the valve been properly
fitted?
!Is the suction tube in the correct
front vent?
!Has the locking screw been
tightened?
A c h e c k l i s t t o e n s u r e t r o u b l e - f r e e s e r v i c e
1. Only use suitable thinners for
cleaning the spray gun.
2. After having used the spray gun :
a) Clean thoroughly the gun with
appropriate thinner
b) Clean paint container with
thinner
c) Clean nozzle, suction tube
and filter by means of a fine
brush, then blow through filter
with air.
3. A f t e r s p r a y i n g a q u e a n s
solutions flush the gun by
M a i n t e n a n c e
!Has the regulating screw been
screwed in too far?
!Can the piston move freely?
!Has the suction filter been
cleaned?
!Are the 3 vents in the valve
completely clear.
spraying clean water followed
by a machine oil to prevent
errosion.
4. When spraying oil based
materials, flush or clean with a
compatible material or solvent,
and then follow with a light type
spindle or machine oil.
5. Spray through spray gun with a
machine oil before the gun is
stored away.
6. Always keep the Vent hole in
pump housing open.
1
8