Pilz PSSu H S PN User manual

PSSu H S PN
Operating Manual-22103-EN-05
Decentralised system PSSuniversal I/O

Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Content
Operating Manual PSSu H S PN
22103-EN-05 3
Section 1 Introduction 4
1.1 Validity of documentation 4
1.1.1 Retaining the documentation 4
1.2 Definition of symbols 4
Section 2 Overview 6
2.1 Module features 6
2.2 Front view 7
Section 3 Safety 8
3.1 Intended use 8
3.2 Safety regulations 9
3.2.1 Use of qualified personnel 9
3.2.2 Warranty and liability 9
3.2.3 Disposal 9
Section 4 Function description 10
4.1 Block diagram 10
4.2 Supply voltage 10
4.3 Integrated protection mechanisms 10
4.4 Projects 10
4.5 PROFINET 11
4.5.1 Connection to PROFINET 11
Section 5 Installation 12
5.1 General installation guidelines 12
5.2 Dimensions 12
5.3 Installing the head module 13
Section 6 Interfaces 14
6.1 Interface configuration 14
6.1.1 Connection to PROFINET 14
Section 7 Operation 15
7.1 Display elements 15
Section 8 Technical Details 18
Section 9 Order reference 20

Introduction
Operating Manual PSSu H S PN
22103-EN-05 4
1 Introduction
1.1 Validity of documentation
This documentation is valid for the PSSu H S PN module. It is valid until new documenta-
tion is published.
Please also refer to the following documents:
}PSSuniversal System Description
}PSSuniversal Installation Manual
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.1.1 Retaining the documentation
This documentation is intended for instruction and should be retained for future reference.
1.2 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.

Introduction
Operating Manual PSSu H S PN
22103-EN-05 5
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.
INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Overview
Operating Manual PSSu H S PN
22103-EN-05 6
2 Overview
2.1 Module features
The product has the following features:
}PROFINET interface
}LEDs for:
– System status
–PROFINET status
}PROFIenergy status
}IRT/RT
}MRP
}Shared Device
}PROFIenergy in conjunction with all digital output modules plus the following input mod-
ules:
– PSSu E S 4DI-D
– PSSu E S PD-D
}Electronic modules that can be used for input/output:
– All standard modules
(PSSu E S...)

Overview
Operating Manual PSSu H S PN
22103-EN-05 7
2.2 Front view
CHIP
X2
X1
PROFINET
PSSu H
S PN
312 041
0000000
HW 000
000
ONSF
BF
Tr1
Tr2
Li1
Li2
11
22
33
44
55
66
MAC
ADD
2
3
4
5
6
7
8
1
Legend:
}1: PROFINET interface X1
}2: PROFINET interface X2
}3 LEDs for PROFINET diagnostics
}4: Labelling strip with:
– Order number
– Serial number
– Hardware version number
}5: Field for 2D code
}6: LEDs for diagnostics on the PROFINET connection
}7: Description of head module
}8: Chip card slot

Safety
Operating Manual PSSu H S PN
22103-EN-05 8
3 Safety
3.1 Intended use
The module is designed for use in:
}Non-safety-related applications with
– PROFINET IO
Intended use includes making the electrical installation EMC-compliant. Please refer to the
guidelines stated in the "PSSuniversal Installation Manual". The module is designed for use
in an industrial environment. It is not suitable for use in a domestic environment, as this can
lead to interference.
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the module
}Use of the module outside the areas described in this manual
}Any use of the module that is not in accordance with the technical details.
INFORMATION
The module is supported by the PSSuniversal Configurator and PSSuniver-
sal Assistant from Version 1.6.1. We recommend that you always use the
latest version (download from www.pilz.de).
Please also refer to the PROFINET guidelines issued by the "PROFIBUS User Group".
The module's firmware can be updated to a later version using the Firmware Manager on
the PSSuniversal Assistant. For the reason, the module's actual firmware version may not
always match the firmware version printed on the front of the unit. Updating the firmware
can also expand the module's functionality.
INFORMATION
The module's actual firmware version can only be established using the
Firmware Manager on the PSSuniversal Assistant.

Safety
Operating Manual PSSu H S PN
22103-EN-05 9
3.2 Safety regulations
3.2.1 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current pro-
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who:
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion
}Have read and understood the information provided in this description under "Safety"
}And have a good knowledge of the generic and specialist standards applicable to the
specific application.
3.2.2 Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended
}Damage can be attributed to not having followed the guidelines in the manual
}Operating personnel are not suitably qualified
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
3.2.3 Disposal
}In safety-related applications, please comply with the mission time TM in the safety-re-
lated characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).

Function description
Operating Manual PSSu H S PN
22103-EN-05 10
4 Function description
4.1 Block diagram
Module Bus
Module
Supply
+ 5 V DC
Data
(ST)
Configu-
ration
Chip-
Card
X2
X1
Configuration/
Data
(ST)
4.2 Supply voltage
Module supply
}The module supply provides the module with voltage.
4.3 Integrated protection mechanisms
The module has the following protection mechanisms:
}Potentially isolated PROFINET IO interface
}When the PSSuEFPS1(-T) is used to supply the system, the module supply is buf-
fered for 20ms if the supply voltage is interrupted.
4.4 Projects
To configure the head module you will need the STEP7 software from Siemens and the
PSSuniversal Configurator. The PSSuniversal Configurator can be called up directly from
STEP7.
There are two options for downloading a project to the head module:
}Using the PSSuniversal Configurator
– Connect the head module to the programming device.
– If the head module contains a chip card, the current project will always be written to
the chip card as a PROFINET project chip card. A chip card is not required in order
to save the project in the head module.
}Using the PROFINET project chip card
– If the head module already contains a project, you will need to delete this project
first (see below).

Function description
Operating Manual PSSu H S PN
22103-EN-05 11
– Create a PROFINET project chip card using the PSSuniversal Configurator.
– Insert the PROFINET project chip card into the chip card slot on the head module
and start up the head module.
You will need a PROFINET reset chip card in order to delete a project on the head module.
}Create a PROFINET reset chip card using the PSSuniversal Configurator.
}Insert the PROFINET reset chip card into the head module and start up the head mod-
ule.
}The PROFINET reset chip card deletes the existing project on the head module.
– The PROFINET reset chip card does not download a project to the head module.
Further information on this procedure is available in the PSSuniversal Configurator's online
help.
4.5 PROFINET
4.5.1 Connection to PROFINET
Decentralised input/output
}The head module enables the PSSuniversal to be used as a modular, decentralised in-
put/output module.
}The head module receives signals from a higher level control system; it processes
these signals and passes them on to the connected input/output modules.
}The head module receives signals from the connected input/output modules; it pro-
cesses these signals and passes them on to a higher level control system.
Interfaces
}The PROFINET interface enables standard data to be exchanged with a higher level
control system.
All the project data is stored in the head module. The project data can also be stored on a
chip card.

Installation
Operating Manual PSSu H S PN
22103-EN-05 12
5 Installation
5.1 General installation guidelines
Please also refer to the PSSuniversal Installation Manual.
The description below assumes that the mounting rail is already installed.
NOTICE
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive sur-
face or by wearing an earthed armband.
5.2 Dimensions
56,4 mm
125,6 mm
72,6 mm
75,2 mm
69,2 mm 2,8 mm
21,6 mm
(2.448")(2.22") (0.11")
(4.945")
(2.858")
(0.85")
(2.96")

Installation
Operating Manual PSSu H S PN
22103-EN-05 13
5.3 Installing the head module
Prerequisite:
}The mounting rail must be installed.
Procedure:
}Install an end bracket to the left of the head module or leave enough space for one.
}Slot the groove on the head module on to the mounting rail from below [1].
}Push the head module back [2] until you hear it lock into position.
Schematic representation:
[2]
[1]

Interfaces
Operating Manual PSSu H S PN
22103-EN-05 14
6 Interfaces
6.1 Interface configuration
6.1.1 Connection to PROFINET
X1
Female RJ45 connector in
accordance with the
guidelines of the PROFINET
User Group (PNO)
8-core CAT-5 Ethernet patch
cable
8 1
Shield
X2
Female RJ45 connector in
accordance with the
guidelines of the PROFINET
User Group (PNO)
8-core CAT-5 Ethernet patch
cable
8 1
Shield
INFORMATION
With the plug in connection please note that the data cable and connector
have a limited mechanical load capacity. Appropriate design measures
should be used to ensure that the plug-in connection is insensitive to in-
creased mechanical stress (e.g. through shock, vibration). Such measures
include fixed routing und strain relief, for example. We also recommend the
use of an angled RJ45 connector.

Operation
Operating Manual PSSu H S PN
22103-EN-05 15
7 Operation
7.1 Display elements
Legend
LED on
LED flashes
LED flashes briefly
LED off
The module has two LEDs to display the PROFINET status ("BF" and "SF" LEDs).
CHIP
ONSF
BF
PSSu H
S PN
312 040
0000000
HW 000
000
ONSF
BF
Tr1
Tr2
Li1
Li2
11
22
33
44
55
66
MAC
ADD
LEDs for PROFINET dia-
gnostics
Meaning
"SF" status
(red)
"BF" status
(red)
No supply voltage or fault-free
operation
No Ethernet connection
No PROFINET connection
Diagnostic entry present

Operation
Operating Manual PSSu H S PN
22103-EN-05 16
The module has an LED to display the device status ("ON" LED).
CHIP
ONSF
BF
PSSu H
S PN
312 040
0000000
HW 000
000
ONSF
BF
Tr1
Tr2
Li1
Li2
11
22
33
44
55
66
MAC
ADD
LED to display the device
status
Meaning
Name Status Colour
ON --- No supply voltage
Green Supply voltage present
Green Device is in PROFIenergy
mode
Red Error in the configuration or
hardware registry
Red Head module error
Or-
ange
Forcing

Operation
Operating Manual PSSu H S PN
22103-EN-05 17
The module has four LEDs to display the transmission status ("Li1", "Li2", "Tr1", "Tr2"
LEDs).
CHIP
Tr1
Tr2
Li1
Li2
PSSu H
S PN
312 040
0000000
HW 000
000
ONSF
BF
Tr1
Tr2
Li1
Li2
11
22
33
44
55
66
MAC
ADD
LED to display the transmis-
sion status
Meaning
Name Colour
Li 1 Green Connection X1
Li 2 Green Connection X2
Tr 1 Yellow Data transfer X1
Tr 2 Yellow Data transfer X2

Technical Details
Operating Manual PSSu H S PN
22103-EN-05 18
8 Technical Details
General
Approvals CE, cULus Listed
Application range Standard
Module's device code 0206h
Electrical data
Internal supply voltage (module supply)
Supply voltage range of module supply 4,9 - 5,1 V
Module's current consumption 500 mA
FO connection’s current consumption 300 mA
Module's power consumption 2,50 W
Max. power dissipation of module 2,50 W
PROFINET interface
Input 64 Byte
Output 64 Byte
Transmission rates 100 MBit/s
Certification PNO
Manufacturer’s ID 092Fh
Connection RJ45
Unit type Slave
Environmental data
Climatic suitability EN 60068-2-1, EN 60068-2-14, EN 60068-2-2, EN
60068-2-30, EN 60068-2-78
Ambient temperature
Temperature range 0 - 60 °C
Storage temperature
Temperature range -25 - 70 °C
Climatic suitability
In accordance with the standard EN 60068-2-78
Humidity 93 % r. h. at 40 °C
Condensation during operation Not permitted
EMC EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN
61000-4-5, EN 61000-4-6, EN 61000-6-2, EN
61000-6-4
Vibration
In accordance with the standard EN 60068-2-6
Frequency 10,0 - 150,0 Hz
Amplitude 0,35 mm
Acceleration 1g

Technical Details
Operating Manual PSSu H S PN
22103-EN-05 19
Environmental data
Shock stress
In accordance with the standard EN 60068-2-27
Number of shocks 6
Acceleration 15g
Duration 11 ms
In accordance with the standard EN 60068-2-27
Number of shocks 1000
Acceleration 25g
Duration 6 ms
Max. operating height above sea level 2000 m
Airgap creepage
In accordance with the standard EN 60664-1
Overvoltage category II
Pollution degree 2
Protection type
Mounting area (e.g. control cabinet) IP54
Housing IP20
Mechanical data
Material
Bottom PC
Front PC
Dimensions
Height 128,4 mm
Width 75,2 mm
Depth 79,4 mm
Weight 170 g
Where standards are undated, the 2015-03 latest editions shall apply.

Order reference
Operating Manual PSSu H S PN
22103-EN-05 20
9 Order reference
Product type Features Order No.
PSSu H S PN Head module with PROFINET interface, base type 312 041