Pinnacle Outdoor Cyclonic Kit 3.0m Gable Series User manual

CyclonicKit
Suitable for 3.0W x 2.3D x 2.2Hm Garden Shed
Tools required: Drill, measuring tape, phillips-head screw driver, rivet gun, rubber mallet, sturdy ladder, shifting spanner, 2 saw horses,
3mm steel drill bit, 4mm steel drill bit and a 10mm masonry drill bit.
Assembly instructions
3.0m Gable Series
Congratulations on purchasing your new Pinnacle Cyclonic Kit. Before assembling, we
recommend you read the instructions thoroughly. This Cyclonic kit need to be installed with a
specic Pinnacle shed. We recommend you assemble the shed using a trestle table or sawhorses
and planks. This will ensure that you are working o the ground and make it easier for you.
Assembly is a two-person job and should not be attempted in windy conditions.

CyclonicKit 3.0 x 2.3 x 2.2m
Build your garden shed in 7 easy steps!
Step 1: Check all parts against the component list
Step 2: Assemble the rear wall panels
Step 3: Assemble the side wall panels
Step 4: Assemble the roof panels
Step 5: Assemble the front wall panel
Step 6: Assemble the front door
Step 7: Fit the panels together
Please Note:
1. The cyclonic kit needs to be installed with the
components in our 3.0m x 2.3m garden shed.
2. Additional holes may be required to x this kit
into your garden shed.
3. Use the self-tapping screws provided to ensure
the strength of the shed.
IMPORTANT: It is recommended that your new shed is secured to a concrete slab as per the specications in this manual.
Concrete slab: Please ensure that your site is level. It is recommended that your slab is 100mm thick and you use builder’s
plastic and F52 reinforcing mesh. We recommend that you make your slab approximately 100mm bigger than the base
dimensions of your shed. This will allow for a 50mm edge around your shed. We recommend that you slope the 50mm edges
downward by 10mm so that rain water can drain away from your shed.
Concrete slab 3100mm
2400mm
100mm

3
Picture Description Component Location Part
No. QTY Check
Jamb Length: 1798mm Corners JZ07 4
Jamb Length: 1798mm
Rear wall
Side wall
Front
ZZ04 31
Jamb Length: 1577mm Roof ZZ16 16
Jamb Length: 1798mm Front ZZ05 2
Jamb Length: 1741mm Door ZZ06 2
Jamb Length: 1741mm Door ZZ07 2
Channel Length: 1080mm Side wall JC01 6
Channel Length: 1080mm Side wall JC02 6
Channel Length: 1450mm Rear wall JC03 3
Channel Length: 1450mm Rear wall JC04 3
Step 1: Check all parts against the component list
Lay out all parts with number facing outwards and check o against parts list.

CyclonicKit 3.0 x 2.3 x 2.2m
4
Picture Description Component Location Part
No. QTY Check
Channel Length: 655mm Front JC05 3
Channel Length: 655mm Front JC06 3
Ridge beam Length: 2000mm Roof JH04 2
Gable R/H 1470mm Roof JG03 2
Gable L/H 1470mm Roof JG04 2
Roof brace Roof JJ01 4
Channel
connector Corners LZ01 12
Bracket Door D5 2
Channel
connector Length: 188mm Side wall 66 9

5
Fittings part list:
Picture Component QTY Picture Component QTY
Self-tapping screws (16mm) 450 Mid wall brace (72) 8
Sleeve anchor bolt 8 Base bracket 8
5/16” x 19mm
hex bolt 8 5/16” Hexagonal nut 8
3 x 10mm Rivet 20 Channel safety cover (L type) 2
Channel safetty cover 2
Qty checking date: ____ / ____ / _____
Qty checking personal badge number: _______________
Signature: _________________________________________
In the unlikely event that you nd you are missing a part, please contact Pinnacle on 1800 349 776. A copy of proof of purchase may be requested.

CyclonicKit 3.0 x 2.3 x 2.2m
6
Garden shed overview:
Original Part New Part
Z43 JZ07
34R JC01
34L JC02
35R JC03
35L JC04
33L JC05
33R JC06
Note: Replace
the original
(Garden Shed)
parts with new
(Cyclonic kit)
parts as indicated
in the table.
18M
S31
27D
27C
26A
26B
26J
26K
26B
26E
26E
26F
26F
27H
27I
26J
27P
27N
27M
27L
28
35R
35L
34L
34R
34L
33R
33L
26B
26A
34R
43
66
66
66
96
72
66
26K
S94
96
L4
26A
66
62
E2
66
L4
66 62
E2
67
E3
L4
L4
26B
26A
66
71
66
66
S95
S32
S30 S30
S32
S31
G7
G8
G7
G8
Z43
95
95
Z43
Z43
74
74
M28
M27
W
71
D18L M41
M25
M24
M26
M26
W
70
75
J20
D18R
U11
U11
U11
U11
18M
18M
18M 18M
18M
18M
18M 18M
18M
J4
J3
Z43
Z43
Z43
34L
34L
34R
33R
33L
35R
35L
34R
Z43

7
ZZ04
ZZ04
ZZ04
ZZ04
ZZ04
ZZ04
ZZ04
ZZ04
ZZ04
ZZ04
ZZ04
ZZ04
ZZ05
ZZ05
JC03
JC04
JC02
JC02
JC02
JC04
JC04
JZ07
JZ07
JC01
JC01
JC01
JC02
JC02
JC02
JC01
JC01
JC01
JC05
JC05
JC05
JC06
JC06
JC06
JZ07
JZ07
66
66
ZZ16
ZZ16
ZZ16
ZZ16
ZZ16
ZZ16
JH04
JJ01
JJ01
JH04
JJ01
JJ01
LZ01
D5 D5
JC03
JC03
ZZ04
LZ01
ZZ06 ZZ07
ZZ06
ZZ07
72
JG03
JG04
JG04
JG03
Cyclonic Kit overview:

CyclonicKit 3.0 x 2.3 x 2.2m
8
Step 2: Assemble the rear wall panels
You will nd it easier to assemble your shed using sawhorses with timber studs attached (timber needs to be the same length as the
shed (3.0m) or alternatively, a trestle table.
RIDGES FACING UP
ROOF TOP EDGE
Place 4 x part 18M (Sheet) on your worktable and then position 3 x part ZZ04 (jamb) down the ridges where the four sheets join and
x together with the provided self-tapping screws as per diagram below.
18M
ZZ04
ZZ04
ZZ04
18M
18M
18M

9
Now slide the remaining 8 x parts ZZ04 (jamb) into the ridges on the sheet from the top. While holding the jambs in place you will
need to drill holes through the sheet using a 3mm drill bit to x the jambs as per diagrams below.
RIDGES FACING UP
Please note: Drill holes from the
inside of the sheet through the
pre-drilled holes in the jambs to
ensure holes line up.
Then x jambs from the outside
of sheet ensuring the jambs are
on the inside of the sheet.
Back
18M
ZZ04 X 8PCS
18M
18M
18M

CyclonicKit 3.0 x 2.3 x 2.2m
10
Now t part 27I (top channel), part 27H (top channel), 27C (bottom channel) and 27D (bottom channel) to the sheeting by tapping or
sliding it in. Make sure that the small lip of the channel is always facing out. This ensures rain water cannot build up inside your shed.
RIDGES FACING UP
RIDGES FACING UP
ROOF TOP EDGE
27I
27H
27C
27D

11
Now x parts JC03 and JC04 (mid wall channels) to the sheeting with self-tapping screws. Please not that the groove should face
downwards. Fix other channels with self-tapping screws. Attach part 66 (channel connector) on the top and bottom channels to
enhance strength. Note: All screws marked with a cross should not be xed at this stage.
ROOF TOP EDGE
JC03 66
66
JC04

CyclonicKit 3.0 x 2.3 x 2.2m
12
JC03
JC04
JC03
JC04
66
66
JC03
JC04
66
ROOF TOP EDGE
Fix with 16mm screws
Attach part 66 (channel connector) to where part JC04 and JC03 join as shown in the diagrams below to enhance strength.

13
Please note: Drill
holes from the inside
of the sheet through
the pre-drilled holes
in the channels to
ensure holes line up.
Then x channels
from the outside of
sheet ensuring the
channels are on the
inside of the sheet.
The middle channel will have pre-punched holes although you will need to drill the holes for the top and bottom channels using a drill
with a 3mm bit.
Once holes have been drilled, x through the outside of the sheet with the provided self tapping screws as per the diagram below.

CyclonicKit 3.0 x 2.3 x 2.2m
14
Step 3: Assemble the side wall panels
Place 3 x part 18M (Sheet) on your worktable and then position 2 x part ZZ04 (jamb) down the ridges where the three sheets join
and x together with the provided self-tapping screws as per diagram below. Then slide the remaining 6 x parts ZZ04 (jamb) into the
ridges on the sheet from the top.
RIDGES FACING UP
ROOF TOP EDGE
18M
ZZ04
ZZ04
18M
18M
18M
ZZ04 X 6PCS
18M
18M

15
Please note: Drill holes from the
inside of the sheet through the
pre-drilled holes in the jambs to
ensure holes line up.
Then x jambs from the outside
of sheet ensuring the jambs are
on the inside of the sheet.
Back
Once the middle pre-drilled holes are xed, holding the jambs in place you will need to drill holes through the sheet using a 3mm drill
bit to x the jambs through the top and bottom pre-drilled holes as per diagrams below.

CyclonicKit 3.0 x 2.3 x 2.2m
16
ROOF TOP EDGE
RIDGES FACING UP
Now t part 26K (top channel), part 26J (top channel), 26A (bottom channel) and 26B (bottom channel) to the sheeting by tapping or
sliding it in. Make sure that the small lip of the channel is always facing out. This ensures rain water cannot build up inside your shed.
Note: All screws marked with a cross should not be xed at this stage.
26K
26J
26A
26B
18M
18M
18M

17
JC01
66
66
JC02
ROOF TOP EDGE
Now x parts JC02 and JC01 (mid wall channels) to the sheeting with self-tapping screws. Please note that the groove should face
downwards. Fix other channels with self-tapping screws. Attach part 66 (channel connector) on the top and bottom channels to
enhance strength.

CyclonicKit 3.0 x 2.3 x 2.2m
18
JC02
JC01
66
JC02
JC01
JC01
66
JC02
66
Fix with 16mm screws
ROOF TOP EDGE
Attach part 66 (channel connector) to where part JC01 and JC02 join as shown in the diagrams below to enhance strength.

19
Please note: Drill
holes from the inside
of the sheet through
the pre-drilled holes
in the channels to
ensure holes line up.
Then x channels
from the outside of
sheet ensuring the
channels are on the
inside of the sheet.
Repeat the same steps for the other side. NOTE: All screws marked with a cross should not be xed at this stage. Make sure the
small lip on the channel is always facing out. This ensures rain water cannot build up inside your shed.
X 2PCS
The middle channel will have pre-punched holes although you will need to drill the holes for the top and bottom channels using a drill
with a 3mm bit.

CyclonicKit 3.0 x 2.3 x 2.2m
20
Step 4: Assemble the roof panel
Place parts S30 (Sheet), S32 (sheet) and S31 (sheet) on your worktable and then position 2 x part ZZ16 (jamb) down the ridges where
the three sheets join and x together with the provided self-tapping screws as per diagram below. Then slide the remaining 6 x parts
ZZ16 (jamb) into the ridges on the sheet from the top.
RIDGES FACING UP
ROOF TOP EDGE
S30
ZZ16
ZZ16
S32
S31
S30
ZZ16 X 6PCS
S32
S31