Pioneer CX-916 User manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000 K-ZZD. FEB. 2000 Printed in Japan
ORDER NO.
CRT2485
MULTI-CD/MD/DAB CONTROL DSP HIGH POWER CD PLAYER WITH RDS TUNER
DEH-P9100R EW
Service
Manual
-This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-916 CRT2300 S8 CD Mech. Module:Circuit Description, Mech.Description, Disassembly
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST.......................3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...14
4. PCB CONNECTION DIAGRAM ................................46
5. ELECTRICAL PARTS LIST ........................................58
6. ADJUSTMENT..........................................................71
7. GENERAL INFORMATION .......................................75
7.1 DIAGNOSIS ........................................................75
7.1.1 TEST MODE..............................................75
7.1.2 DISASSEMBLY .........................................79
7.2 IC ........................................................................84
8. OPERATIONS AND SPECIFICATIONS.....................98
MULTI-CD/MD/DAB CONTROL HIGH POWER CD PLAYER WITH RDS TUNER
DEH-P8100R EW
DEH-P9100R/EW

2
DEH-P9100R,P8100R
-CD Player Service Precautions
1. For pickup unit(CXX1285) handling, please refer
to"Disassembly"(see page 79).
During replacement, handling precautions shall be
taken to prevent an electrostatic discharge(protection
by a short pin).
2. During disassembly, be sure to turn the power off
since an internal IC might be destroyed when a con-
nector is plugged or unplugged.
3. Please checking the grating after changing the ser-
vice pickup unit(see page 73).
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.
1. Safety Precautions for those who Service this Unit.
• When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable
results.
Caution:
1. During repair or tests, minimum distance of 13cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer.
2. A “CLASS 1 LASER PRODUCT” label is affixed to the
bottom of the player.
3. The triangular label is attached to the mechanism
unit frame.
4. Specifications of Laser Diode
Specifications of laser radiation fields to which human access is possible during service.
Wavelength = 800 nanometers
CLASS 1
LASER PRODUCT

DEH-P9100R,P8100R
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
23
6
2
3
4
7
19
20
8
21
5
26
24
22
18
1
25
9
13 15 15
14
17
16
10
11 12
3

4
DEH-P9100R,P8100R
NOTE:
-Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
-Screws adjacent to ∇mark on the product are used for disassembly.
-PACKING SECTION PARTS LIST
Part No.
Mark No. Description DEH-P9100R/EW DEH-P8100R/EW
1 Cord Assy CDE6337 CDE6337
2 Accessory Assy CEA2538 CEA2538
3 Screw CBA1002 CBA1002
4 Screw CBA1120 CBA1120
5 Handle CNC5395 CNC5395
6 Bush CNV1917 CNV1917
* 7 Polyethylene Bag E36-615 E36-615
* 8 Cover CEG1088 CEG1088
9 Remote Control Assy CXB3488 CXB3488
10 Remote Control Assy CZX3231 CZX3231
11 Holder Assy CZX3172 CZX3172
12 Holder Assy CZX3173 CZX3173
13 Belt CZN6416 CZN6416
14 Screw Assy CZE3169 CZE3169
* 15 Screw RMZ30H060FBK RMZ30H060FBK
* 16 Hexagonal Wrench CZE3176 CZE3176
* 17 Polyethylene Bag CEG-127 CEG-127
18 Battery CEX1030 CEX1030
19 Air Cushioned Bag CEG1192 Not used
20 Protector CHP2032 CHP2032
21 Protector CHP2033 CHP2033
22 Microphone Assy CPM1022 Not used
23-1 Owner’s Manual CRD3207 CRD3216
23-2 Owner’s Manual CRD3208 CRD3217
23-3 Owner’s Manual CRD3209 CRD3218
23-4 Installation Manual CRD3210 CRD3219
* 23-5 Caution Card CRP1207 CRP1207
* 23-6 Label CRW1343 CRW1343
23-7 Passport CRY1013 CRY1013
* 23-8 Warranty Card CRY1157 CRY1157
23-9 Polyethylene Bag CEG1116 CEG1116
24 Carton CHG4041 CHG4042
25 Contain Box CHL4041 CHL4042
26 Case Assy CXB3520 CXB3520
-Owner's Manual, Installation Manual
Model Part No. Language
DEH-P9100R/EW CRD3207 English, Spanish
CRD3208 German, French
CRD3209 Italian, Dutch
CRD3210 English, Spanish, German, French, Italian, Dutch
DEH-P8100R/EW CRD3216 English, Spanish
CRD3217 German, French
CRD3218 Italian, Dutch
CRD3119 English, Spanish, German, French, Italian, Dutch

5
DEH-P9100R,P8100R
2.2 EXTERIOR(DEH-P9100R/EW)

6
DEH-P9100R,P8100R
1 Screw BSZ26P060FMC
2 Screw BSZ30P050FMC
3 Cord CDE5536
4 Cord Assy CDE5840
5 Cord Assy CDE5842
6 •••••
7 Connector CDE5846
8 Cord Assy CDE6337
* 9 PCB CNP5508
10 IC(IC301) PAL005A
11 Fuse(10A) CEK1136
12 Cap CNS1472
13 Resistor RS1/2PMF102J
14 Antenna Cable CDH1256
15 Case CNB2426
16 Earth Plate CNC7358
17 Holder CNC8170
18 Holder CNC8659
19 Cushion CNM6065
20 Cushion CNM6131
21 Spacer CNM6482
22 Insulator CNM6897
23 Insulator CNM6898
24 Panel CNS5256
25 •••••
26 Cap CNV2680
27 Holder CNV6396
28 Screw BSZ30P050FMC
29 Screw BSZ30P200FMC
30 Screw(M2x2.5) CBA1447
31 Insulator CNM6135
32 Cover CNM6489
33 Tuner Amp Unit CWM6212
34 Screw BMZ26P160FMC
35 Clamper CEF1004
36 Clamper CEF1008
37 Clamper CEF1009
38 Plug(CN901) CKM1278
39 Plug(CN141) CKS-766
40 Plug(CN251) CKS-783
41 Plug(CN131) CKS-784
42 Plug(CN851) CKS-786
* 43 Plug(CN101) CKS1058
44 Connector(CN801) CKS1532
45 Connector(CN991) CKS1960
46 •••••
47 Connector(CN351) CKS3606
48 Connector(CN252) CKS3781
49 Mini Pin Jack(CN451) CKX1046
50 Holder CNC7533
51 Holder CNC8168
52 Holder CNC8169
53 Insulator CNM5967
54 Heat Sink CNR1535
55 FM/AM Tuner Unit CWE1500
56 Holder CNC7532
57 DSP Unit CWX2323
58 Connector(CN3001) CKS3782
59 Case CNC8166
60 Case CNC8167
61 Insulator CNM6130
62 Chassis Unit CXB5727
63 Panel Assy CXB3582
64 Screw BMZ20P030FMC
65 Screw BPZ20P060FMC
66 Screw(M2x7) CBA1060
67 Screw(M2x3) CBA1061
68 Screw(M2x3) CBA1082
69 Screw(M2x3) CBA1154
70 Screw(M2x1.5) CBA1430
71 Screw(M1.4x4) CBA1454
72 Spring CBH2130
73 Cord CDE5856
74 Cord CDE5960
75 Mini Jack(CN4602) CKN1015
76 Connector CKS3997
77 Roller CLA3583
78 Frame CNC8201
79 Spacer CNM6155
80 Spacer CNM6156
81 Spacer CNM6419
82 PCB CNP5341
83 PCB CNP5355
84 PCB CNP5321
85 Panel CNS5232
* 86 Lighting Conductor CNV5391
87 Lighting Conductor CNV5605
88 Cover CNV5610
89 Guide CNV5672
90 Guide CNV5696
-EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.

DEH-P9100R,P8100R
7
91 Rack CNV5697
92 Gear CNV5698
93 Gear CNV5761
94 Torque Limiter Unit CNV5762
95 Holder CNV5763
96 Switch(S951) CSN1012
97 Switch(S952) CSN1022
98 Arm Unit CXB3574
99 Frame Unit CXB3575
100 Holder Unit CXB3576
101 Bracket Unit CXB3577
102 Arm Unit CXB3866
103 Motor(M951) CXM1085
104 Washer 2-1816-0035-D2-00
105 Washer 2-1821-0045-D2-00
106 ASL Unit CWX2322
107 Screw BSZ30P050FMC
108 Cord Assy CDE5845
109 Plug(CN4501) CKS-784
110 Case CNB2299
111 Case CNB2300
112 Remote Control Assy CZX3231
113 Cover CZN6410
114 Detach Grille Assy CXB5455
115 Screw BPZ20P080FZK
116 Button(DISP) CAC6511
117 Button(OPEN) CAC6512
118 Button(RESET) CAC6513
119 Button(BAND) CAC6515
120 Knob(EQ) CAC6732
121 Button(1-6) CAC6721
122 Button(SOURCE) CAC6719
123 Spring CBH2415
124 Cushion CNM6767
125 Lighting Conductor CNV6214
126 Lighting Conductor CNV6215
127 Keyboard Unit CWM7063
128 Connector(CN1902) CKS3995
129 Connector(CN1901) CKS3996
130 Insulator CNM6775
131 OEL Module MXK8002
132 Grille Unit CXB5327
133 Cover Unit CXB5339
134 CD Mechanism Module(S8) CXK5252
135 Terminal Cover CKX-003
Mark No. Description Part No.

8
DEH-P9100R,P8100R
2.3 EXTERIOR(DEH-P8100R/EW)

9
DEH-P9100R,P8100R
1 Screw BSZ26P060FMC
2 Screw BSZ30P050FMC
3 •••••
4 Cord Assy CDE5841
5 Cord Assy CDE5842
6 •••••
7 Connector CDE5846
8 Cord Assy CDE6337
* 9 PCB CNP5508
10 IC(IC301) PAL005A
11 Fuse(10A) CEK1136
12 Cap CNS1472
13 Resistor RS1/2PMF102J
14 Antenna Cable CDH1256
15 Case CNB2426
16 Earth Plate CNC7358
17 Holder CNC8170
18 Holder CNC8659
19 Cushion CNM6065
20 Cushion CNM6133
21 Spacer CNM6482
22 Insulator CNM6897
23 •••••
24 Panel CNS5256
25 •••••
26 Cap CNV2680
27 Holder CNV6396
28 Screw BSZ30P050FMC
29 Screw BSZ30P200FMC
30 Screw(M2x2.5) CBA1447
31 Insulator CNM6135
32 Cover CNM6489
33 Tuner Amp Unit CWM6220
34 Screw BMZ26P160FMC
35 Clamper CEF1004
36 •••••
37 Clamper CEF1009
38 Plug(CN901) CKM1278
39 •••••
40 •••••
41 •••••
42 Plug(CN851) CKS-786
* 43 Plug(CN101) CKS1058
44 Connector(CN801) CKS1532
45 Connector(CN991) CKS1960
46 •••••
47 Connector(CN351) CKS3602
48 •••••
49 Mini Pin Jack(CN451) CKX1046
50 Holder CNC7533
51 Holder CNC8168
52 Holder CNC8169
53 Insulator CNM5967
54 Heat Sink CNR1535
55 FM/AM Tuner Unit CWE1500
56 Holder CNC7532
57 •••••
58 •••••
59 •••••
60 •••••
61 •••••
62 Chassis Unit CXB5728
63 Panel Assy CXB3580
64 Screw BMZ20P030FMC
65 Screw BPZ20P060FMC
66 Screw(M2x7) CBA1060
67 Screw(M2x3) CBA1061
68 Screw(M2x3) CBA1082
69 Screw(M2x3) CBA1154
70 Screw(M2x1.5) CBA1430
71 Screw(M1.4x4) CBA1454
72 Spring CBH2130
73 •••••
74 Cord CDE5960
75 •••••
76 Connector CKS3997
77 Roller CLA3583
78 Frame CNC8201
79 Spacer CNM6155
80 Spacer CNM6156
81 Spacer CNM6419
82 •••••
83 PCB CNP5355
84 PCB CNP5321
85 Panel CNS5247
* 86 Lighting Conductor CNV5391
87 Lighting Conductor CNV5605
88 Cover CNV5610
89 Guide CNV5672
90 Guide CNV5696
-EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.

10
DEH-P9100R,P8100R
91 Rack CNV5697
92 Gear CNV5698
93 Gear CNV5761
94 Torque Limiter Unit CNV5762
95 Holder CNV5763
96 Switch(S951) CSN1012
97 Switch(S952) CSN1022
98 Arm Unit CXB3574
99 Frame Unit CXB3575
100 Holder Unit CXB3576
101 Bracket Unit CXB3577
102 Arm Unit CXB3866
103 Motor(M951) CXM1085
104 Washer 2-1816-0035-D2-00
105 Washer 2-1821-0045-D2-00
106 •••••
107 •••••
108 •••••
109 •••••
110 •••••
111 •••••
112 Remote Control Assy CZX3231
113 Cover CZN6410
114 Detach Grille Assy CXB5458
115 Screw BPZ20P080FZK
116 Button(DISP) CAC6511
117 Button(OPEN) CAC6512
118 Button(RESET) CAC6513
119 Button(BAND) CAC6515
120 Knob(EQ) CAC6732
121 Button(1-6) CAC6721
122 Button(SOURCE) CAC6719
123 Spring CBH2415
124 Cushion CNM6767
125 Lighting Conductor CNV6214
126 Lighting Conductor CNV6215
127 Keyboard Unit CWM7063
128 Connector(CN1902) CKS3995
129 Connector(CN1901) CKS3996
130 Insulator CNM6775
131 OEL Module MXK8002
132 Grille Unit CXB5332
133 Cover Unit CXB5339
134 CD Mechanism Module(S8) CXK5251
135 Terminal Cover CKX-003
Mark No. Description Part No.