Pioneer KEH-P1010R User manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH RDS TUNER
ORDER NO
CRT2607
K-ZZS. NOV. 2000 Printed in Japan
1. SAFETY INFORMATION 2
2. EXPLODED VIEWS AND PARTS LIST 2
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 8
4. PCB CONNECTION DIAGRAM 14
5. ELECTRICAL PARTS LIST 21
6.ADJUSTMENT 25
7. GENERAL INFORMATION 26
7.1 DIAGNOSIS 26
7.1.1 DISASSEMBLY 26
7.1.2 CONNECTOR FUNCTION DESCRIPTION 27
7.2 PARTS 28
7.2.1 IC 28
7.2.2 DISPLAY 32
7.3 OPERATIONAL FLOW CHART 33
8. OPERATIONS AND SPECIFICATIONS 34
CONTENTS
KEH-P1010R XM/EW
KEH-P1013R XM/EW
KEH-P1010R/XM/EW

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KEH-P1010R,P1013R
1. SAFETY INFORMATION
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely
repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING

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KEH-P1010R,P1013R
NOTE
Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
Mark No. Description Part No. Mark No. Description Part No.
1 Carton CZH5577
2 Owner’s Manual CZR2940
3 Installation Manual CZR2941
*4 Warranty Card CRY1157
*5 Passport CRY1013
6 Protector CHP1623
7 Protector CHP1622
8 Polyethylene Bag CZE2903
9 Cord Assy CZD2977
10 Case Assy CXB3520
11 Owner’s Manual CZR2942
*12 Accessory Assy CEA2397
13 Bush CNV3930
14 Screw CBA1002
15 Handle CNC5395
16 Polyethylene Bag E36-615
17 Contain Box CZH5578
KEH-P1013R/XM/EW
Mark No. Description Part No. Mark No. Description Part No.
1 Carton CZH5579
2 Owner’s Manual CZR2940
3 Installation Manual CZR2941
*4 Warranty Card CRY1157
*5 Passport CRY1013
6 Protector CHP1623
7 Protector CHP1622
8 Polyethylene Bag CZE2903
9 Cord Assy CZD2977
10 Case Assy CXB3520
11 Owner’s Manual CZR2942
*12 Accessory Assy CEA2397
13 Bush CNV3930
14 Screw CBA1002
15 Handle CNC5395
16 Polyethylene Bag E36-615
17 Contain Box CZH5580
Owner's Manual,Installation Manual
Part No.
CZR2940
CZR2941
CZR2942
English, Spanish, German
English, Spanish, German, French, Italian, Dutch
French, Italian, Dutch
Language
PACKING SECTION PARTS LIST
KEH-P1010R/XM/EW

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KEH-P1010R,P1013R
2.2 EXTERIOR

5
KEH-P1010R,P1013R
3
4
6
25
26
27
33
64
Grille Unit
Cover
Keyboard Unit
Grille
Plate Assy
Panel
Door
Chassis
CZX5512
CZN6753
CZW5522
CZN6746
CZX5507
CZN6756
CAT2109
CZN6736
CZX5513
CZN6754
CZW5521
CZN6747
CZX5508
CZN6757
CAT2108
CZN6737
1 Case CZN6739
*2 Label CZA5543
3 Grille Unit
See Contrast table(2)
4 Cover See Contrast table(2)
5 Screw BPZ20P100FZK
6 Keyboard Unit
See Contrast table(2)
7 Connector(CN900) CKS3580
8 Holder CZN6759
9 Rubber CZN6744
10 Lighting Conductor CZN6758
11 Sheet CZN6760
12 Connector CZN6745
13 LCD(LCD900) CZA5541
14 Holder CZN6743
15 Button (SOURCE) CZA5535
16 Button (CROSS) CZA5532
17 Button (EJECT) CZA5531
18 Spring CZB2976
19 Button (1-6) CZA5533
20 Button (REW) CZA5530
21 Button (FF) CZA5529
22 Button (EQ) CZA5534
23 Spring CZB2977
24 Button CAC5789
25 Grille
See Contrast table(2)
26 Plate Assy See Contrast table(2)
27 Panel See Contrast table(2)
28 Bracket CNC6135
29 Spring CBH1834
30 Arm CNV4692
31 Arm CNV4693
32 Spring CBH2126
33 Door
See Contrast table(2)
34 Arm CNV4728
35 Spring CBH1835
36 Bracket CNC6791
37 Screw IMS20P030FZK
38 Button CAC4836
39 Spring CBH1996
40 Screw BSZ26P060FMC
41 Mechanism CZX5514
42 Bracket CZN6738
43 Screw BMZ26P040FMC
44 Tuner Amp Unit CZW5519
45 Panel CZN6741
46 Screw BSZ26P100FMC
47 Heat Sink CZN6740
48 IC(IC500) TA8277H
49 Screw BPZ26P100FZK
50 Screw ISS26P055FUC
51 Terminal(G1) CKF1059
52 Connector(CN600) CKS3408
53 Connector(CN200) CZK2943
54 Fuse(10A) CEK1208
55 Choke Coil (L700) CTH1221
56 Pin Jack(CN700) CKB1041
57 Antenna Jack(CN100) CKX1056
58 Plag (CN300) CZK2946
59 Connector(CN800) CKS3581
60 Plug (CN350) CZK2945
61 Plate CZN6730
62 FM/AM Tuner Unit CHX1442
63 Insulator CZN6742
64 Chassis
See Contrast table(2)
65 Cord Assy CZD2977
66 Holder Unit CXB6681
Mark No. Description Part No. Mark No. Description Part No.
(1)EXTERIOR SECTION PARTS LIST
KEH-P1010R/XM/EW and KEH-P1013R/XM/EW have the same construction except for the following:
(2)CONTRAST TABLE
Mark No. Symbol and Description KEH-P1010R/XM/EW KEH-P1013R/XM/EW
Part No.

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KEH-P1010R,P1013R
2.3 CASSETTE MECHANISM

7
KEH-P1010R,P1013R
1 Washer 1-0036-5024
2 Roller 1-0363-3018
3 Spring 1-0036-4011
4 Head 1-0036-7123
5 Screw 1-0138-5002
6 Screw 2-1012-0040-C2
7 Plate 1-0036-1015
8 Spring 1-0036-4010
9 Arm 10138-2005-3
10 Shim 1-0138-1006
11 Pinch Arm (F) Assy 1-0036-6014
12 Spring 1-0363-4003
13 Screw 2-1032-0070-C2
14 Tape Guide 1-0038-2018
15 Link 1-0363-2006
16 Pinch Arm (R) Assy 1-0036-6013
17 Spring 1-0363-4004
18 Motor Assy (M1) X-0363-7006
19 Power Switch (S1) 1-0363-7005
20 Mute Switch (S2) 1-0363-7001
21 Screw 213317040-C2
22 Screw 2-1032-0025-C2
23 Arm Assy X-0363-6003
24 Slide Switch (S3) 1-0363-7002
25 SW PWB 1-0363-7008
26 Belt 1-0036-5018
27 Screw 213820030-C2
28 Belt 1-0036-5004
Mark No. Description Part No.
CASSETTE MECHANISM SECTION PARTS LIST
NOTE
For the cassette mechanism, only the parts listde here are available as spare parts.
The others (not shown in the list)cannot be supplied.

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KEH-P1010R,P1013R
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
1234
1234
D
C
B
A

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KEH-P1010R,P1013R
5678
5678
D
C
B
A

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KEH-P1010R,P1013R
3.2 OVERALL CONNECTION DIAGRAM
1234
1234
D
C
B
A

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KEH-P1010R,P1013R
5678
5678
D
C
B
A

12
KEH-P1010R,P1013R
3.3 KEYBOARD UNIT
1234
1234
D
C
B
A

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KEH-P1010R,P1013R
3.4 CASSETTE MECHANISM
1234
1234
D
C
B
A

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KEH-P1010R,P1013R
4. PCB CONNECTION DIAGRAM
4.1 TUNER AMP UNIT
A
Capacitor
Connector
P.C.Board Chip Part
SIDE A
SIDE B
NOTE FOR PCB DIAGRAMS
1. The parts mounted on this PCB
include all necessary parts for
several destination.
For further information for
respective destinations, be
sure to check with the
schematic diagram.
1234
1234
D
C
B
A

15
KEH-P1010R,P1013R
A
SIDE A
5678
5678
D
C
B
A

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KEH-P1010R,P1013R
1234
1234
D
C
B
ATUNER AMP UNIT

17
KEH-P1010R,P1013R
SIDE B
5678
5678
D
C
B
A

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KEH-P1010R,P1013R
4.2 KEYBOARD UNIT
1234
1234
D
C
B
A

19
KEH-P1010R,P1013R
SIDE B
SIDE A
5678
5678
D
C
B
A

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KEH-P1010R,P1013R
4.3 CASSETTE MECHANISM
1234
1234
D
C
B
A