Pioneer PD-F1005 User manual

@) PIONEER’
The Art of Entertainment
Service
Manual
FILE-TYPE CD PLAYER
PD-F1005
D-F90
e
Refer
to
the
service
manual
RRV1582
for
PD-F905/KU.
ORDER NO.
RRV 1630
THIS
MANUAL
IS
APPLICABLE
TO
THE
FOLLOWING
MODEL(S)
AND
TYPE(S).
Type
[Model
Power
Requirement
The
voltage
can
be
converted
by
the
following
method.
PoKONOAG
SP
Oe
=
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SI
AIOOW,
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1.
SAFETY
INFORMATION
...............:eeseeseeeesesstteneseenenes
2
2.
CONTRAST
OF
MISCELLANEOUS
PARTS
...............
3
3.
SCHEMATIC
AND
PCB
DIAGRAMS
...........esessesenees
8
4.
ADJUSTMENTS
1...
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13
PIONEER
ELECTRONIC
CORPORATION
4-1,
Meguro
1-Chome,
Meguro-ku,
Tokyo
153,
Japan
PIONEER
ELECTRONICS
SERVICE,
INC.
P.0.Box
1760,
Long
Beach,
CA
90801-1760,
U.S.A.
PIONEER
ELECTRONIC
[EUROPE]
N.V._
Haven
1087,
Keetberglaan
1,
9120
Melsele,
Belgium
PIONEER
ELECTRONICS
ASIACENTRE
PTE.
LTD.
501
Orchard
Road,
#10-00
Lane
Crawford
Place,
Singapore
0923
©
PIONEER
ELECTRONIC
CORPORATION
1996
T-FFY
MAY.
1996
Printed
in
Japan

PD-F1005, PD-F905
m@ CONTRAST OF PCB ASSEMBLIES
MAIN BOARD ASSY
PWZ3211, PZW3212, PWZ3208, PWZ3209, PWZ3210 and PWZ3207 have the same construction
except for the following:
Symbol
&
Description
PWZ3207
PWZ3211
C392
C305
C371
C373 (0.047p1F)
C374
C375
C376
C393
C401
C405
C475 - C477
C1301 - C1304
C1305
C1307
C1308
CNII
CN206
CN401
D372, D373, D375
D374
D391 — D394
D1301 — D1309,
D1312 —D1314
1C351
1C371
1C406
JA391
JA392
JA394
L351, L375
L392
L396
Q371, Q372
R371, R374
R372
R373
R375
R391
R392
R470, R471
R472, R473
R1301 — R1305, R1307
R1310
Not used
Not used
CEAS010M50
ACH1246
CEAS330M 16
Not used
Not used
Not used
Not used
Not used
Not used
Not used
CKCYFI103Z50
CEAS470M 10
CCCSL101J50 | CCCSL101J50 | CCCSLIO1JSO
Part No.
Pwz3212 | pwzs208 | pwzs209 | pwzszi0 | emarks
Not used
Not used
Not used
Not used
Not used
Not used
Not used
GCYX104K25
CKCYF473Z50
CEAS010M50
ACH1246
CEAS330M 16
CKCYF103Z50
CEAS470M10
Not used
CEAS330M16 |CEAS471M6R3 |CEAS471M6R3 | CEAS330M16
Not used
Not used
CKCYB101K50/CKCYB101K50
CKCYF103Z50 | CKCYF103ZS0
CKCYF103Z50 | CKCYF103ZS0
52147 -— 1310
Not used
Not used
188254
MTZJ3.3B
188254
188254
PD4718A
NJM2930L05
Not used
RKN1004
RKN1004
DKN1035
Not used
Not used
LAUO10J
DTC124ES
RD1/4PU103J
RDI/4PU101J
RD1/4PU471J
RD1/4PU102)
RD1/4PU244J
RD1I/4PU102J
Not used
Not used
RD1/4PU471J
RD1/4PU103J
Note °*: Refer to "SCHEMATIC DIAGRAM".
52147 - 1210
52147 — 0810
52147 — 0310
Not used
Not used
188254
188254
PD4733A
Not used
BAI5218
RKN1004
RKN1004
DKN1035
LAUI100J
Not used
LAUOIOJ
Not used
Not used
Not used
Not used
Not used
RD1/4PU244J
RD1/4PU102J
RD1/4PU470)
RD1/4PU102J
RD1/4PU471J
RD1/4PU103J
CKCYB10!IKS0/|CKCYBIO01K50
Not used
Not used
Not used
Not used
52147 — 1210
52147 - 0810
52147 - 0310
Not used
Not used
188254
Not used
PD4733A
Not used
BA1I5218
RKN1004
RKN1004
Not used
LAU100J
Not used
LAUO10J
Not used
Not used
Not used
Not used
Not used
RD1/4PU244)
RD1/4PU102J
RD1/4PU470J
RDI/4PU102J
Not used
Not used
Not used
CKCYF103Z50 | CKCYF103Z50 | CKCYF103Z50
Not used
ICKCYBIO1K50
Not used
CKCYF103Z50
$2147 — 1310
Not used
52147 — 0310
188254
MTZJ3.3B
188254
1SS254
PD4718A
NJM2930L05
BAI5218
RKN1004
Not used
DKN1035
Not used
LAUOI0J
LAU2R2J
DTC124ES
RD1/4PU 1033
RD1/4PU101J
RD1/4PU4715
RD1/4PU102J
RD1I/4PU244J
RDI1/4PU102J
RD1/4PU470)
RD1/4PU 1023
RD1/4PU471J
RD1/4PU103J
Not used
CKCYF473Z50 Not used
CEASOI0MS50 | CEASO10M50
ACH1246 ACH1246
CEAS330M16 | CEAS330M16
CKCYF103Z50] CKCYF103Z50
CEAS470M10 | CEAS470M10
Not used CCCSL101J50
CEAS330M16 | CEAS330M16
Not used Not used
CKCYF103Z50
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
52147 — 1310
Not used
52147 — 0310
188254
MTZJ3.3B
Not used
Not used
PD4718A
NJM2930L05
BAI5S218
Not used
Not used
Not used
Not used
LAUOI0J
LAU2R2J
DTC124ES
RD1/4PU103J
RDI/4PU101J
RD1/4PU4715
RD1/4PU 1023
Not used
Not used
RD1/4PU470)
RD1/4PU102J
Not used
Not used
52147 — 1310
Not used
52147 — 0310
188254
MTZJ3 3B
1$$254
Not used
PD4718A
NJM2930L05
BA15218
RKN1004
RKN1004
Not used
Not used
Not used
LAUOIOJ
DTC124ES
RD1/4PU103J
RD1/4PU101)
RD1/4PU471J
RD1/4PU102J
RD1/4PU244J
RD1/4PU102J
RD1/4PU470J
RD1/4PU 102)
Not used
Not used
DISPLAY BOARD ASSY
PW2Z3301 and PWZ3300 have the same construction except for the following:
Symbol & Description PWZ3300 PWZ3301 Remarks
SC
POWER BOARD ASSY
PWZ3224, PWZ3225, PWZ3222, PWZ3223 and PWZ3221 have the same construction except for the
following:
ak ee | eee ne!
pwz3221_| pwzse24 | pwz3e25 | pwzs222 | pwza223
C31 CEAS330M 16 Not used CEAS330MI6 | CEAS330M16
D31, D32 S$5688G Not used Not used $5688G S5688G
IC31 Not used Not used ICP - N10 ICP-—N10 ICP - N10
Jil D20PWY 1335E | D20PWY123SE | D2OPWY123SE | DZOPWY1335E | D2ZOPWY 1335E
R31 RD1/4PU102J Not used Not used RD1/4PU102) | RD1/4PU102J
Not used
S5 Voltage Selector Not used Not used PSB 1006 Not used PSB1006
(AC110 — 127V/220 — 240V)
Power Transformer
{AC120V)
Power Transformer
(AC110 — 127V/220 - 240V)
PTT1318 PTT1318 Not used Not used Not used
Not used Not used PTT1320 Not used PTT1320
Power Transformer Not used Not used Not used PTT1317 Not used
(AC220 — 240V)
Note %* : Refer to "SCHEMATIC DIAGRAM".
SWITCH BOARD ASSY
PWZ3306 and PWZ3305 have the same construction except for the following:
22, Part No.
Spoon PWZ3305 PWZ3306
D751 PCX1019
R751
RD1/4PU471J
Note *: Refer to "SCHEMATIC DIAGRAM".
Not used
Not used
GUI BOARD ASSY
PWX1480 and PWX1479 have the same construction except for the following:
Mark Symbol & Descripti pats:
a ymbo escription PWX1479
PWX1480
Note %*: Refer to "SCHEMATIC DIAGRAM".

@ PCB PARTS LIST
Mark No. Description Parts No.
GUI BOARD ASSY (PWX1479)
SEMICONDUCTORS
1Cc902 LH5168N — 10L
1C904 MM1031XS
IC901 PD4734A
1C903 PD6162A
Q901 2SC1740S
D901 1SS133X
COILS AND FILTERS
L901 LFA100K
L9lt LFA220J
CAPACITORS
C913 CCSQCH080D50
C914 CCSQCHI150J50
C916 CCSQCH330J50
C915 CCSQCH470)50
C911, C912, C921 CEASI0OIM16
C90) CEAS331M6R3
C923 CEAS471M6R3
C903 - C905 CKSQYF103Z50
C922 CKSQYF1I04Z50
C902 (0.1pF/5.5V) PCH1106
vc9ol) PCM1001
RESISTORS
All Resistors RS1/10SO00)
OTHERS
X911 CRYSTAL RESONATOR ASS1056
CN901 PLUG 3-P KM250MA3
JA901 JACK IP VKB1063
X901 CERAMIC RESONATOR VSS 1028
HEADPHONE BOARD ASSY (PWZ3310)
COILS AND FILTERS
L501, L504, L505
CAPACITORS
C501, C502
C503, C504
RESISTORS
VRSO1
OTHERS
JASOI
(0.5kKB)
JACK
LAUOI0J
CKCYF223Z50
CKCYF473Z50
PCS 1003
RKN1002
PD-F1005, PD-F905

NOTE FOR SCHEMATIC DIAGRAMS
PD-F1005, PD-F905
3. SCHEMATIC AND PCB DIAGRAMS
(Type 4A)
1. When ordering service parts, be sure to refer to
"PARTS LIST of EXPLODED VIEWS" or "PCB
PARTS LIST".
. Since these are basic circuits, some parts of them or the
values of some components may be changed for improve
ment.
. RESISTORS:
Unit: k:kQ, M:MQ, or Q unless otherwise noted.
Rated power: 1/4W, 1/6W, 1/8W, 1/10W unless otherwise
noted.
Tolerance: (F): +1%, (G): +2%, (K): +10%, (M): +20% or +5% un-
lass otherwise noted.
. CAPACITORS:
Unit: p:pF or uF unless otherwise noted.
Ratings: capacitor (uF)/voltage(V) unless othrewise noted.
Rated voltage: 50V except for electrolytic capacitors.
. COILS:
Unit: m:mH or pH unless otherwise noted.
. VOLTAGE AND CURRENT:
Tj ore V:
DC voltage (V) in PLAY mode unless otherwise noted.
<3 mA or © mA:
DC current in PLAY mode unless otherwise noted.
Value in( ) is DC current in STOP mode.
. OTHERS:
*@ or@ : Adjusting point.
. ~@ : Measurement point.
¢ The A mark found on some component parts indicates the im-
portance of the safety factor of the parts. Therefore, when re-
placing, be sure to use parts of identical designation.
. SCH-C] ON THE SCHEMATIC DIAGRAM:
* SCH-O indicates the drawing number of the schematic dia
gram. (SCH stands for schematic diagram.)
. SWITCHES (Underline indicates switch position):
DISPLAY BOARD ASSY
$703 : MODE S711: wed <4 $717 : CLEAR
$704 : UNLOAD S712: >> pri $718 : PROGRAM
S707 : >t $713 : BEST $719 : RANDOM
$708 : OPEN/CLOSE S714: PREVIOUS S720 : REPEAT
$709 : ADLC $715 : DISC -
$710: @ $716 : DISC +
SWITCH BOARD ASSY
$751 : SINGLE LOADER ACCESS
$752 : SINGLE LOADER PLAY
$753 : POWER STANDBY/ON
NOTE FOR PCB DIAGRAMS
1. Part numbers in PCB diagrams match those in the schematic
diagrams.
2. A comparison between the main parts of PCB and schematic
diagrams is shown below.
Symbol in PCB
Symbol in Schematic
Diagrams
Diagrams Part Name
Transistor
Transistor
with resistor
Field effect
transistor
Resistor array
regulator

PD-F 1005, PD-F905
3.1 SCHEATIC DIAGRAM Note:
The numbers marked with a circle show the number of each
measuring point, which correspond to the number in the service
manual PD-F905 (ORDER NO. RRV1582) on page22.
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PO-F1005
O020PwWY123SE
.PD-F1005
(PWZ3224
PO-F100S/KU/CA)
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721310
PDF
908
DZ0PWYISSSE
PO-F90S
_(PWZ3225
PD-FI005/RO)
10

PD-F1005, PD-F905
VARO!
AVATTAESSA JA
OHITETTAESSA OLET
SUOJALUKITUS
ALTTIINA
NAKYMATTOMALLE LASERSATEILYLLE.
ALA KATSO SATEESEEN.
1. SAFETY INFORMATION
WARNING!
DEVICE INCLUDES LASER DIODE WHICH
EMITS INVISIBLE INFRARED RADIATION
WHICH IS DANGEROUS TO EYES. THERE IS
A WARNING SIGN ACCORDING TO PICTURE
LASER 1 INSIDE THE DEVICE CLOSE TO THE LASER LASER
Kuva
1
DIODE.
Picture
1
Lasersateilyn Warning sign for
ADVERSEL: ad
laser radiation
USYNLIG LASERSTRALING VED ABNING
NAR SIKKERHEDSAFBRYDERE ER UDE AF
FUNKTION UNDGA UDSAETTELSE FOR
STRALING.
varoitusmerkki
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 5 mw
WAVELENGTH: 780-785 nm
LABEL CHECK (For PD-F905/WY and PD-F905/WV types)
VARNING!
OSYNLIG LASERSTRALNING NAR DENNA
DEL AR QOPPNAD OCH’ SPARREN
AR URKOPPLAD. BETRAKTA EJ STRALEN.
CAUTION
INVISIBLE LASER
RADIATION WHEN OPEN,
AVOID EXPOSURE
TO BEAM PRW1018
PD-F905/WV type
Additional Laser Caution
1. Laser Interlock Mechanism
The position of the switch (S651) for detecting loading
state is detected by the system microprocessor, and
the design prevents laser diode oscillation when the
switchis (S651) is not on CLMP terminal side (CLMP
signal is OFF or high level).
Thus, the interlock will no longer function if the switch (S651)
is deliberatery set to CLMP terminal side. (low level)
The interlock also does not function in the test mode *.
Laser diode oscillation will continue, if pin 1 of M51593FP
(1IC101) on the PRE-AMP BOARD ASSY mounted on
the Pickup assembly is connected to GND, or pin 19 is
connected to low level (ON), or else the terminals of
Q101 are shorted to each other (fault condition).
VARO?
Avattaessa ja aucjalukitus ohitetta-
eee olet alttiina nikymittomille
lasers&teilylie. Ald kateo siteeseen
RSEL
USYNUG LASERSTRALING VED ABNING NAR SIKKERHED SAF.
BRYDERE ER UDE AF FUNKTION
UNOGA UDSATTELSE FOR STRALING.
VARNING!
UNSICHTBARE LASER-STRAHLUNG TRITT AUS, WENN DECKEL
(ODER KLAPPEIGEUPFNET IST! NICHT DEM STRAHL AUSSETZEN!
VRW1004
a ey
PD-F905/WY type
2.When the cover is opened, close viewing of the
objective tens with the naked eye will cause exposure
to a Class 1 laser beam.
VARNING:
Osynlig laserstrdlning nér denna del
ar Sppnad och eparren dr urkopplad.
Betrakta «j etrdélen
PRWIZD
* : Refer to page 32 on the service manual RRV1582.

PD-F1005, PD-F905
2.
CONTRAST
OF
MISCELLANEOUS
PARTS
m
EXPLODED
VIEWS
werae: @ Exterior
e Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. Ae Peer Care
e The A\ mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use : ;
parts of identical designation. are 1 PD-F90S/WV only
e Parts marked by "®" are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable. |__[{ Fuse Holder:
e
When
ordering
resistors,
first
convert
resistance
values
into
code
form
as
shown
in
the
following
examples.
fads
make
pel
Ex.} ~~ When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K = ~..-PD-FS05/WY, WV only
10%).
S60 < S80 S56 20” a0 SGP diaciiaitescrsaca diac Ra eonateete RDI/APULeL
BIKGQ SBT TO ATE ipanccest clas chessustir cin east nesciooven RDIAPUWZB)S
052 3 RN2H[ORISK mba
12 > RS1P(MRIOK i oe PD-F1005/KU/CA,AD only
Ex.2— When there are 3 effective digits (such as in high precision metal film resistors).
SOQKSE i S62 XO! PSG LT cscs ccssansssnsessissnesescesconnseonssnsivesionssivenn RNI/4PC(S62(0)F
@ CONTRAST OF PD-F1005/KU/CA, RD, PD-F905/WY, WV and RD Under Base Z os
. ° raw ‘
PD-F1005/KU/CA, RD, PD-F905WY, WV, RD and PD-F905/KU have the same construction except for the following: (1BZ30P060FMC)
Symbol & Description PD-F905 | PD-F1005} PD-F1005} PD-F905 |} PD-F905 | PD-F905 rena
IKU IKU/CA /RD IWY. WV /RD
Main Board Assy PW2Z3207 PWZ3211 PWZ3212 PWZ3208 PWZ3209 PWZ3210
Display Board Assy PWZ3300 PWZ3301 PWZ3301 PWZ3301 PW23301 PWZ3301
Power Board Assy PW2Z3221 PWZ3224 PWZ3225 PWZ3222 PWZ3222 PWZ3223
Switch Board Assy PWZ3305 PWZ3306 PWZ3306 PWZ3306 PWZ3306 PWZ3306
Headphone Board Assy Not used PWZ3310 PWZ3310 PWZ3311 PWZ3311 PWZ3310 | #1 No.1 and *2
GUI Board Assy Not used PWX1479 PWX1480 Not used Not used Not used =| #1 No.2 and *3
AC power cord PDG1015 PDG1015 PDG1056 PDG1003 PDG1055 PDG 1056
Fuse (TSA) (For AC power cord) Not used Not used Not used Not used PEK 1003 Not used *1 No.3
Strain relief CM - 22C CM - 22C CM - 22B CM -— 22B CM - 22B CM - 22B
Rear Base PNA2257 PNA2283 PNA2284 PNA2281 PNA2282 PNA2280
Loading Mechanism ASSY
(IBZ30PO80FZK) —*_)s-10 :__ pp_F90s/wy, WV only
Foot Assy AEC1531 Not used Not used Not used Not used Not used Operation Panel se
Insulator Not used PNW 1912 PNW1912 PNW1912 PNW1912 PNW 1912
SR Angle Not used PNB1 192 PNB1192 Not used Not used Not used
Rubber Sheet AEBI111 Not used Not used Not used Not used Not used
Operation Panel PNW2636 PNW2677 PNW2677 PNW2676 PNW2676 PNW2676 =
@ Packing
Display Window PAMI1712 PAM1712 PAMI712 PAM}1711 PAMI711 PAMI1712
Knob Not used PACI707 PACI707 PACI707 PACI707 PAC1707 he ene een oe
LED Lens Not used PNW2019 PNW2019 PNW2019 PNW2019 PNW2019
Name Plate PAM1704 VAM 1032 VAM 1032 PAM1704 PAM1704 PAM1704
Caution Label (HE) Not used Not used Not used PRW 1233 Not used Not used
Caution Label (F) Not used Not used Not used VRW — 328 VRW — 328 Not used
Caution Label (G) Not used Not used Not used VRW — 329 VRW — 329 Not used
Caution Label Not used Not used Not used Not used PRW1018 Not used
Caution Label Not used Not used Not used VRW1094 Not used Not used
65 Label ORW 1069 ORW 1069 Not used Not used Not used Not used
Vinyl Bag Not used Not used Not used Not used 221-013 Not used
Packing Case PHG2183 PHG2187 PHG2187 PHG2220 PHG2221 PHG2184
Caution 220V Label Not used Not used ARR7003 Not used Not used ARR7003
Rear Spacer Not used Not used Not used Not used PHC 1087 Not used
Operating instructions (English) PRB1237 PRB1241 Not used Not used PRB1237 Not used
Operating instructions Not used Not used PRE1240 Not used Not used PRE1234
(English/Spanish/Chinese)
Operating instructions Not used Not used Not used PRE1239 Not used Not used
(English/French/German/Italian/
Dutch/Swedish/S panish/Portuguese)
Battery (R6P, AA) VEM ~ 013 Not used Not used VEM - 013 VEM -— 013 VEM - 013
Battery (LR6, AA) Not used AEX1007 AEX1007 Not used Not used Not used Packing Case PD-FOOSIWY only
Remote Control Unit PWW1108 PWWI1110 PWW1110 PWW1108 PWW1108 PWW1108
Cord With Plug Not used VDE1034 VDE1034 Not used Not used Not used
Cord With mini Plug (SR cord) PDE1247 PDE1247 PDE1247 Not used Not used PDE1247
Note *1 : The numbers in the remarks column correspond to the numbers on the exploded diagram Refer to “EXPLODED VIEWS”.
*2 : Although PWZ3311 and PWZ3310 are diffirent in part number, they consist of the same components.
%*3 : Refer to “3. SCHEMATIC AND PCB DIAGRAMS”.

|
2
|
3
|
4
I
5S
I
6
PD-F1005, PD-F905
@ This diagram is viewed from the mounted parts side.
e The parts mounted on this PCB include all necessary parts for several destinations.
@ PCB DIAGRAMS For further information for respective destinations, be sure to check with the schematic diagram.
SWITCH BOARD ASSY MAIN TO DOOR BOARD ASSY J631 TO TO
LOADING MOTOR MECHANISM BOARD
ASSY TO SELECT MOTOR BOARD ASSY J601
11
DISPLAY
BOARD ASSY
(J MODEL )
RENTAL
(OTHER MOOEL >
|) s7we
UNLOAD
HEADPHONE
BOARD ASSY
PWZ3505-
___ 3306-
33508%
E—-AMP
~
eee eer eee crane
“we
ee
es
ees
ont
pe
poets
oe
eal
CLEAR — PROGRAMeR ebm = RANDOM? -REPER
CP1 Va
s7is s7ie
' 7
BEST PREVIOUS
PWZ3300- sone
3301
-
“Se
—Be1s-
3e14——
VR152 VR151
1C301 Q372
Q371 Q381 Q322 |C351 1€151 10401 103711C203 1C202 Q405 |C201
Q404 0403
Q454 |1C406
Q711 Q712 Q713 Q714 Q715
POWER BOARD ASS
al
NJ
i
SOSOOCOO00D
C31 1c22
: + 1c21
yest PNP1408-B
1c904 E0e9d! toed! soeo! 4901
| | / _ | ° |
ae =e \ : ARD ASSY
~ Enea eo ‘ 02

PD-F1005, PD-F905
4. ADJUSTMENTS
Note : Adjustment of PF-F 1005 is the same as that of PD-F905 except for the following.
m@ CHROMA FREQUENCY ADJUSTMENT
Symptom when out of adjustment:
The TV picture is not in color (Black-and-white picture).
Procedure
1. Short-circuit pin 2 and pin 3 of connector CN501 of the
GUI BOARD ASSY.
2. Connect a frequency counter to pin 1 of CN501.
Adjust VC911 so that the frequency is within 3.579545
MHz +5 Hz.
GU| BOARD ASSY
FREQUENCY COUNTER
REAR
PNP|1 414-A
x901 0921
PWX1479- PWX148e-
PWX148@- PWX1485-
PWX1481-
L981 O”“0*O
13

2. DISASSEMBLY
mm REMOVING THE LOADING MECHANISM ASSY
1) Remove the Bonnet.
(2)-B) Remove the Screws and Stopper Angle.
Remove the Screws and Rear Base.
Stopper Angle
While holding down the hook of the Mecha
Base, slide the Mechanism Stopper toward the
right to pull up and remove the Mecha Stop-
per.
Loading Mechanism ASSY
Mecha Base
Mecha Stopper
PD-F905
() Remove the each wire.
d0-2 While holding down the hook of the Mecha
Base, slide the Loading Mechanism Assy to
pull up and remove the Loading Mechanism
Assy.
Loading Mechanism ASSY

PD-F905
@ REMOVING THE OPERATION PANEL
dQ) Remove the Bonnet.
Remove the Screws.
Cut the Binder securing the wire material.
Remove the Center Pole. (Refer to the “REMOVING THE DISC RACK”)
Shift the Front Panel slightly toward you while paying attention to the back side hooks on the Chassis.
m@ REMOVING THE DISC RACK
a) Open the Hood.
2) Remove the Screws.
8-4 Press the 4 hooks to remove the Center Pole from the Operation Panel.
Disc Rack
Operation Panel

PD-F905
@ REMOVE THE HOOD AND HOOD BASE
dQ) Remove the Bonnet.
2) Remove the Operation Panel. (Refer to the “REMOVING THE OPERATION PANEL”)
8) Remove the Screws.
4) Remove the Back Fence.
6-”) Press the hook of the Stopper of the Hood Base to remove the Stopper. Slide the Hood toward the left to remove the Hood.
Remove the Screws.
Q) Remove the Hood Base.
Back Fence
zernastes
a
ew

PD-F905
@ INSTALLING THE LOADING MECHANISM ASSY
Loading Mechanism Assy
The projection of the Drive Plate
should be engaged with the
corresponding part of the slider
@ INSTALLING THE DISC RACK
The hook of the Mecha Base should
be
on
the
top
of
the
Disc
Rack
]
Loading
Mechanism
Assy
Disc Rack
The Gear should be
engaged with Disc Rack
Place the Disc Rack below
the hook of the Mecha Base, Mecha Base
then fet the center hole of the Disc Center Boss of the
Rack pass through the Center Boss. Mecha Base

PD-F905
@ REMOVING THE SERVO MECHANISM ASSY GM
dd) Turn gear pulley (B) and position Arm (A) as shown © Remove the connector ASSY (4P) from the float base.
Remove the float spring. (To install this part, line up
the float angle side of the Servo Mechanism ASSY
GM first, and press down on the float base side.)
S)
Float Base
@ Remove
Float Spring
Connector Assy (4P)
Remove the float rubber from the Servo Mechanism
ASSY GM. At this time the float rubber should re-
main on the float base side. (To install it on the float
base when it has been removed, push it into place with
a thin cylindrical object.
8)>-6) Slide the float base in the direction of the ar-
row @) while pressing down on the loading
base hook, and, lifting it gently, pull it out in
the direction of the arrow ©.
Float Rubber
Float Base
Loading Base

PD-F905
@ REMOVING THE ARM (A)
Remove the float base together with the Servo
Mechanism ASSY GM. (Refer to Steps O-© for
“@ Removing the Servo Mechanism ASSY GM” .)
@-3)
Remove the clamp spring and remove the clamper holder.
Turn gear pulley (B) and position Arm (A ) as shown
below.
6) © Remove Arm (B) while pressing the hook in
5 the direction of the arrow.
) Remove screw @.
Turn gear pulley (B) and position Arm (A) as shown
(8) below.
9) Remove the Arm A spring2 from its hook.
Note: Do not hold the tip (blade) of arm (A) during
operation.
Arm A Spring2
Cam Cover
Remove drive plate, Arm plate, Arm A spring2 and Arm
(A). (Refer to Steps @-@ on page 9.)

PD-F905
lm FOR REASSEMBLY, REVERSE THE DISASSEMBLY PROCEDURE, AND IN ADDITION CARRY OUT
THE FOLLOWING ITEMS.
oO) Assemble the arm plate as shown below, watching out
for the drive plate hook.
Drive Plate
2) Place Arm (A) and the Arm A spring2 on the loading
base, being careful to keep them in the position shown
(8) Tum gear pulley (B) and position Arm (A) as shown
below.
©
Note : Do not hold the tip (blade) of arm (A) during
operation.
Set the drive plate and arm plate, which were assem-
bled in Step ©, on the Arm (A) side as shown below.
At this time be careful to keep Arm (A) in the posi-
tion described in Step ®. Gear Pulley (B)
Insert the gear plate boss into the drive plate groove
and pull it toward you.
Drive Plate Gear Plate Boss
a4,—_B3—=").
ane
<n FC UGiND)
ii WG — WY =
Arm A Spring2

PD-F905
Gear Pulley (B) Clamper Holder
ZS

3. PACKING AND PARTS LIST
NOTES:
© Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
PD-F905
e The A\ mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use
parts of identical designation.
e Parts marked by "@" are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.
PARTS LIST
Mark No. Description Parts No. Mark No. Description PartsNo.
1 Cord With Mini Plug PDE1247 NSP 7 ~~ Battery (R6P, AA) VEM - 013
2 Cord With Plug PDE1248 8 Polyethlene Bag Z21 — 038
3 Wireless Remote Control Unit PWW1108 9 — Styrol Protector F PHA1307
4 Battery Cover AZN2249 10 Styrol Protector R PHA1308
NSP 5 Warranty Card (KU Type) ARY 1044 11 Packing Case (KU Type) PHG2183
NSP 5 Warranty Card (KC Type) ARY1039 11 Packing Case (KC Type) PHG2213
6 Operating Instructions PRB1237 12 Mirror Mat Z23 - 020
(English) (KU Type) 13 Jacket File PHN1049
6 Operating Instructions PRE1233 14 Index Label PRW1406
(English/French) (KC Type)
PACKING
10(1/2) ae
10(2/2)
9(1/2)
11

PD-F905
4. EXPLODED VIEWS AND PARTS LIST
NOTES:
© Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
@
The
/\
mark
found
on
some
component
parts
indicates
the
importance
of
the
safety
factor
of
the
part.
Therefore,
when
replacing,
be
sure
to
use
parts
of
identical
designation.
¢ Parts marked by "@" are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.
4.1 EXTERIOR
Parts List
Mark No. Description Parts No. Mark No. Description Parts No.
1
Main
Board
Assy
PWZ3207
36
Mecha
Base
PNW2639
2
Power
Board
Assy
PWZ3221
37
Gear
PNW2641
3
Display
Board
Assy
PWZ3300
38
Gear
PNW2642
NSP
4
Switch
Board
Assy
PWZ3305
39
Slider
PNW2643
NSP
5
Door
Board
Assy
PWZ3314
40
Lock
Lever
PNW2644
NSP
6
Center
LED
Board
Assy
PWZ3316
41
Mecha
Stopper
PNW2646
NSP
7
Select
Motor
Board
Assy
PWZ3324
42
Roller
PNW2647
NSP
8
Sensor
Board
Assy
PWZ3327
43
Gear
Pulley
VNL1662
NSP
9
Rack
LED
Board
Assy
PWZ3330
44
Control
Button
PAC1822
A
10
Cord
Stopper
CM
—
22C
45
Power
Button
PAC1833
Il
38P
FF.C/30V
PDD1169
46
Name
Plate
PAM1704
A
12
AC
Power
Cord
PDG1015
47
Display
Window
PAMI712
13,
Rubber
Sheet
AEBI111
48
Sheet
PNM
1296
14.
Foot
Assy
AEC1531
49
Reflector
PNM1297
1S
Screw
C
PBA1106
50
Operation
Panel
PNW2636
16
Screw
PBA1108
51
Bonnet
Case
PYY1191
NSP
17
Under
Base
PNA2255
52
Hood905
PNW2638
18
Rear
Base
PNA2257
53
Side
Fence
PNW2674
19
Stopper
Angle
PNB1559
54
Sensor
Acryl
VNK
1566
20
~—Holder
PNW2670
55
65
Label
ORW
1069
21
Back
Fence
PNW2671
S60
verre
NSP
22
_—_Locking
Card
Spacer
VEC
1596
57
Label
PRW1429
23
‘Belt
PEB
1288
hn).
SE
24
Cover
PNM1294
NSP
59
_—
Slider
Motor
VXM1033
25
Motor
Assy
PEA
1333
(o)
Oe
26
Hood
Base
PNW2633
61
Screw
BBZ30P080FZK
27
~~
Center
Pole
PNW2634
62
Screw
FBT40P080FZK
28
Gear
PNW2641
63
Screw
[BZ30P060FMC
29
‘Gear
PNW2642
64
Screw
JPZ20PO080FMC
30
Gear
Pulley
VNL1662
65
Screw
IPZ30PO080FCU
31
Loading
Mechanism
Assy
PXA1578
66
Screw
PMZ30P060FZK
32
Rack
Label
PAM1719
67
=
Screw
PPZ30P0SOFMC
33‘
Belt
PEB
1288
68
Screw
PPZ30P
1OOFMC
NSP
34
_
Motor
Pulley
PNW
1634
69
Binder
Z09
—
056
35 Disc Rack PNW2632
12

PD-F905
Refer to
"4.2 LOADING
21(1/2)
cutting position
No.26(Hood Base)
26(2/2)
. Note1| cutting position
cutting No.21(Back Fence)
i
NOTE : Screws adjacent to W mark on product
are used for disassembly.
14