Pioneer PD-F607 User manual

ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V . Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Lane Crawford Place, Singapore 0923
CC
CC
C PIONEER ELECTRONIC CORPORATION 1998
FILE-TYPE CD PLAYER
RRV1951
PD-F607
T–ZZY APR. 1998 Printed in Japan
Refer to the service manual RRV1877 for PD-F607/KUXJ and
PD-F507/KUXJ.
CONTENTS
1. SAFETY INFORMATION....................................2
2. CONTRAST OF MISCELLANEOUS PARTS .....3
3. SCHEMATIC AND PCB DIAGRAMS .................8
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
PD-F607 PD-F507
Type The voltage can be converted by
the following method.
Power Requirement
WYXJ O AC220-240V
WVXJ O AC220-240V
WPWXJ O AC220-240V
MAMXJ O AC220-230V
RLXJ O AC110-120V/220-240V With the voltage selector
RDXJ O AC110-127V/220-240V With the voltage selector
PD-F507
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PD-F607, PD-F507
2
1. SAFETY INFORMATION
Additional Laser Caution
1.Laser Interlock Mechanism
The position of the switch (S651) for detecting loading
state is detected by the system microprocessor, and
the design prevents laser diode oscillation when the
switch (S651) is not on CLMP terminal side (CLMP
signal is OFF or high level).
Thus,theinterlockwillno longerfunction iftheswitch(S651)
is deliberatery set to CLMP terminal side. (low level)
The interlock also does not function in the test mode✽.
Laser diode oscillation will continue, if pin 33 of
CXA1782CQ (IC151) on the MOTHER BOARDASSY
is connected to GND, or pin 26 of IC351 (LDON) is
connected to low level (ON), or else the terminals of
Q151 are shorted to each other (fault condition).
2.When the cover is opened, close viewing of the
objective lens with the naked eye will cause exposure
to a Class 1 laser beam.
✽ : Refer to page 25. on the service manual RRV1877.
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
LABEL CHECK (For PD-F607/WYXJ,WVXJ and PD-F507/WPWXJ only)
REAR
PD-F607/WVXJ and PD-F507/WPWXJ only
PD-F607/WYXJ only
IMPORTANT
THIS PIONNER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER : 5 mw
WAVELENGTH : 780-785 nm
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PD-F607, PD-F507
3
2. CONTRAST OF MISCELLANEOUS PARTS
NOTES : ÷Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
÷The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing,be sure to use parts of identical designation.
÷Reference Nos. indicate the pages and Nos. in the service manual for the base model.
÷Screw adjacent to ∞mark on the product are used for disassembly.
÷When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by
J = 5%, and K = 10%).
560 Ω=56 ×101 =561................................................... RD1/4PU 561J
47k Ω=47 ×10 3=473 .................................................. RD1/4PU 473J
0.5 Ω=R50 ...................................................................... RN2H Â50K
1 Ω=1R0 ......................................................................... RS1P 1Â0K
Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k Ω=562 ×10 1=5621 ........................................... RN1/4PC 5621F
CONTRAST TABLE (FOR PD-F607)
WYXJ, WVXJ and KUXJ types are constructed the same except for the following :
Part No. Remarks
KUXJ WYXJ WVXJ
Ref.
No. Mark Symbol and Description PD-F607
ASSEMBLES
P5-1 Mother Board Assy PWM2199 PWM2200 PWM2200
NSP Headphone Board Assy Not used PWX1549 PWX1549 No.9
NSP Sub Board Assy PWX1540 PWX1541 PWX1541
P7-16 NSP Power SW Board Assy PWZ3622 PWZ3623 PWZ3623
PACKING
P3-1 Operating Instructions (English) PRB1262 Not used PRB1265
P3-1 Operating Instructions Not used PRE1265 Not used
(English/French)
P3-1 Operating Instructions Not used PRD1026 Not used
(German/Italian/Dutch/Swedish
/Spanish/Portuguese)
P3-5 Control Cable (L=1m) PDE1247 Not used Not used
P3-10 Packing Case PHG2282 PHG2298 PHG2299
P3-12 NSP Warranty Card ARY1051 ARY7009 ARY7009
CD Liner Notes File Not used PHN1051 PHN1051 No.1
Index Label Sheet (25) Not used PRW1422 PRW1422 No.2
Rear Spacer Not used Not used PHC1087 No.3
Polyetylene Bag (115 x 270 x 0.05) Not used Not used Z21-013 No.4
EXTERIOR
P5-2 Cord Stopper CM-22C CM-22B CM-22B
P5-4 AC Power Cord PDG1015 PDG1003 PDG1055
P5-5 Power Transformer (AC120V) PTT1237 Not used Not used
P5-5 Power Transformer (AC220-240V) Not used PTT1236 PTT1236
P5-8 Rear Base PNA2386 PNA2398 PNA2399
P5-42 65 Label ORW1069 Not used Not used
Insulator (Front Side) Not used PNW2766 PNW2766 No.5
Caution Label Not used Not used PRW1018 No.6
Caution Label HE Not used PRW1233 Not used N0.7
Caution Label Not used VRW1094 Not used No.8
Headphone Angle Not used PNB1584 PNB1584 No.10
Knob Not used RAC1903 RAC1903 No.11
FRONT PANEL SECTION
P7-10 Display Window PAM1740 PAM1739 PAM1739
P7-15 Control Panel PNW2756 PNW2757 PNW2757
P7-20 Rubber Sheet AEB1111 Not used Not used
LED Lens Not used PNW2019 PNW2019 No.12
Note:The numbers in the remarks column correspond to the numbers on the exploded diagram, Refer to “EXPLODED VIEWS”.
For ASSEMBLIES, Refer to “ CONTRAST OF PCB ASSEMBLES” and “3. SCHEMATIC AND PCB DIAGRAMS”.
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PD-F607, PD-F507
4
CONTRAST TABLE (FOR PD-F507)
WPWXJ, MAMXJ, RLXJ, RDXJ and KUXJ types are constructed the same except for the following :
Remarks
Ref. No. Symbol and DescriptionMark PD-F507
Part No.
KUXJ WPWXJ MAMXJ RLXJ RDXJ
ASSEMBLES
P5-1 MOTHER Board Assy PWM2193 PWM2196 PWM2197 PWM2195 PWM2195
NSP SUB Board Assy PWX1537 PWX1538 PWX1538 PWX1538 PWX1538
P7-16 NSP Power SW Board Assy PWZ3622 PWZ3623 PWZ3623 PWZ3623 PWZ3623
PACKING
P3-1 Operating Instructions (English) PRB1265 PRB1265 Not used Not used Not used
P3-1 Operating Instructions Not used Not used PRE1267 PRE1267 PRE1267
(English/Spanish/Chinese)
P3-1 Operating Instructions Not used Not used PRD1028 Not used Not used
(German/Italian/Dutch/Swedish/Spanish/
Portuguese)
P3-5 Control Cable (L=1m) PDE1247 PDE1247 Not used Not used Not used
P3-10 Packing Case PHG2301 PHG2303 PHG2313 PHG2303 PHG2303
P3-12 NSP Warranty Card ARY1051 PRY1003 Not used Not used Not used
CD Liner Notes File Not used PHN1051 PHN1051 PHN1051 PHN1051 No.1
Index Label Sheet (25) Not used PRW1422 PRW1422 PRW1422 PRW1422 No.2
Caution 220V Label Not used Not used Not used ARR1003 ARR1003 No.13
EXTERIOR
P5-2 Cord Stopper CM-22C CM-22B CM-22B CM-22B CM-22B
P5-4 AC Power Cord PDG1015 ADG1123 PDG1062 PDG1003 PDG1056
P5-5 Power Transformer (AC120V) PTT1237 Not used Not used Not used Not used
P5-5 Power Transformer (AC220-240V) Not used PTT1236 PTT1236 Not used Not used
P5-5 Power Transformer Not used Not used Not used PTT1238 PTT1238
(RLXJ type: AC110-120V/220-240V)
(RDXJ type: AC110-127V/220-240V)
P5-8 Rear Base PNA2401 PNA2403 PNA2416 PNA2404 PNA2402
P5-42 65 Label ORW1069 Not used Not used Not used Not used
Insulator (Front Side) Not used PNW2766 PNW2766 PNW2766 PNW2766 No.5
Caution Label Not used PRW1018 Not used PRW1018 Not used No.6
FRONT PANEL SECTION
P7-15 Control Panel PNW2783 PNW2784 PNW2784 PNW2784 PNW2784
P7-20 Rubber Sheet AEB1111 Not used Not used Not used Not used
LED Lens Not used PNW2019 PNW2019 PNW2019 PNW2019 No.12
Note:The numbers in the remarks column correspond to the numbers on the exploded diagram, Refer to “EXPLODED VIEWS”.
For ASSEMBLIES, Refer to “ CONTRAST OF PCB ASSEMBLES” and “3. SCHEMATIC AND PCB DIAGRAMS”.
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PD-F607, PD-F507
5
EXTERIOR and FRONT PANEL SECTION
EXPLODED VIEWS
PACKING SECTION
No.4
Packing Case
No.2
No.1
Front
Polyetylene Bag
No.3
Protecter F
Protecter F
Protecter R
Protecter R
Operating Instructions
Warranty Card
Remote Control unit
Batteery
Control Cable
N0.13
Rear Base
Under Base
Foot
Screw (BBZ30P060FMC)
Screw (IBZ30P080FMC)
No.12
Control Panel
No.5
No.6,No.8
No.7
No.11
No.10
No.9
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PD-F607, PD-F507
6
CONTRAST OF PCB ASSEMBLIES
MOTHER BOARD ASSY ASSY (For PD-F507)
PWM2197, PWM2195 and PWM2196 are constructed the same except for the following :
D391-D394 1SS254 Not used Not used
L391 LAU1R0J Not used Not used
C319,C324,C431,C432 Not used Not used CKCYF103Z50
C399 CKCYF103Z50 Not used Not used
R391 RD1/4PU244J Not used Not used
R392 RD1/4PU102J Not used Not used
JA391,JA392 RKN1004 Not used Not used
S5 (Voltage selector) Not used Not used PSB1006
Mark Symbol and Description Part No.
PWM2196 PWM2197 PWM2195 Remarks
PCB PARTS LIST
Mark No. Description Part No.
MOTHER BOARD ASSY
(PWM2196: For PDF-507/WPWXJ)
SEMICONDUCTORS
IC151 CXA1782CQ
IC301 CXD2529Q
IC31,IC34 ICP-N10
IC201,IC202 LA6520
IC405 NJM4558D-D
IC351 PD4900B
IC21 PQ05RR12
Q151 2SA854S
Q403,Q404 2SD2144S
Q341 2SK246
Q152 DTA124ES
Q321,Q405 DTC124ES
D321,D341,D352,D391-D394 1SS254
D54 MTZJ18B
D218 MTZJ6.2B
D11-D14,D52 S5688G
COILS
L351 LAU100J
L322,L391 LAU1R0J
CAPACITORS
C181 CCCCH100D50
C341,C342 CCCCH120J50
C318 CCCSL181J50
C315 CCCSL221J50
C481,C482 CCCSL390J50
C171,C175,C301,C302 CEAT101M10
C311-C314,C316,C322,C352 CEAT101M10
C52 CEAT101M35
C26 CEAT102M16
C433,C434 CEAT220M25
C131-C133,C27 CEAT330M16
C25 CEAT332M16
C351 CEAT471M6R3
C169,C170,C356 CEAT4R7M50
C309 CEATR47M50
C156,C161,C164,C168,C218 CGCYX103K25
C321 CGCYX104K25
C160 CGCYX333K25
C167 CGCYX472K25
C152,C307 CGCYX473K25
C163 CKCYB102K50
C176,C306,C441,C442 CKCYB152K50
C305 CKCYB222K50
C162 CKCYB332K50
C151 CKCYB682K50
C11-C13,C15,C16,C17 CKCYF103Z50
C159,C172,C173,C205 CKCYF103Z50
C210,C215,C219,C2231,C29 CKCYF103Z50
C304,C310,C317,C323,C325 CKCYF103Z50
C353,C354,C357,C399 CKCYF103Z50
C153-C155,C158 CQMA104J50
C157 CQMA823J50
RESISTORS
VR153,VR155 (10kΩ) RCP1045
VR151,VR152,VR154 (22kΩ) RCP1046
VR156 (220kΩ) RCP1049
Other Resistors RD1/4PU J
OTHERS
CN351 CONNECTOR HLEM34S-1
CN201 CONNECTOR 6P RKP-533
CN202 CONNECTOR 25P VKN1201
JA401 2P PIN JACK PKB1023
JA391,JA392 REMOCON JACK RKN1004
JA321 OPTICAL OUTPUT JACK TOTX178
TERMINAL 2P RKC-061
X341 CRYSTAL RESONATOR PSS1008
(16.9344MHz)
X351 CERAMIC RESONATOR VSS1014
(4.194MHz)
MOTHER BOARD ASSY
(PWM2200: For PDF-607/WYXJ)
SEMICONDUCTORS
IC406 BA15218
IC151 CXA1782CQ
IC301 CXD2529Q
IC31,IC34 ICP-N10
IC201,IC202 LA6520
IC302 LC89170M
IC405 NJM4558D-D
IC401 PD2026B(L)
IC351 PD4900B
IC21 PQ05RR12
Mark No. Description Part No.
JF
JF
JF
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PD-F607, PD-F507
7
Mark No. Description Part No.
Mark No. Description Part No.
K
Q151 2SA854S
Q403,Q404 2SD2144S
Q152 DTA124ES
Q321,Q405 DTC124ES
D54 MTZJ18B
D218 MTZJ6.2B
D11-D14,D52 S5688G
COILS
L351 LAU100J
L322 LAU1R0J
L3410 LAUR47J
CAPACITORS
C181 CCCCH100D50
C403 CCCCH120J50
C404 CCCCH220J50
C318 CCCSL181J50
C315 CCCSL221J50
C429,C430,C43-C438 CCCSL390J50
C171,C175,C301,C302,C311 CEAT101M10
C314,C316,C322,C352 CEAT101M10
C52 CEAT101M35
C26 CEAT102M16
C433,C434 CEAT220M25
C131-C133,C27,C432 CEAT330M16
C25 CEAT332M16
C351 CEAT471M6R3
C169,C170,C356 CEAT4R7M50
C309 CEATR47M50
C413-C416 CFTXA104J50
C156,C161,C164,C168,C218 CGCYX103K25
C321 CGCYX104K25
C160 CGCYX333K25
C167 CGCYX472K25
C152,C307 CGCYX473K25
C163 CKCYB102K50
C176,C306 CKCYB152K50
C441,C442 CKCYB152K50
C305 CKCYB222K50
C162 CKCYB332K50
C151 CKCYB682K50
C11-C13,C15 CKCYF103Z50
C159 CKCYF103Z50
C16,C17 CKCYF103Z50
C172,C173,C205,C210,C215 CKCYF103Z50
C219,C29,C304,C310 CKCYF103Z50
C312,C313,C317,C319 CKCYF103Z50
C323-C325,C353,C354,C357 CKCYF103Z50
C387,C405,C417,C461,C471 CKCYF103Z50
C153-C155,C158,C382 CQMA104J50
C157 CQMA823J50
RESISTORS
VR153,VR155 (10kΩ) RCP1045
VR151,VR152,VR154 (22kΩ) RCP1046
VR156 (220kΩ) RCP1049
Other Resistors RD1/4PU J
OTHERS
CN401 CONNECTOR 52147-0310
CN351 CONNECTOR HLEM38S-1
CN201 CONNECTOR 6P RKP-533
CN202 CONNECTOR 25P VKN1201
JA401 2P PIN JACK PKB1023
JA321 OPTICAL OUTPUT JACK TOTX178
TERMINAL 2P RKC-061
X401 CRYSTAL RESONATOR PSS1008
(16.9344MHz)
X351 CRYSTAL RESONATOR VSS1014
(4.194MHz)
HEADPHONE BOARD ASSY
(PD-F607 only)
COILS
L501,L506,L507 LAU1R0J
CAPACITORS
C501,C502 CKCYF103Z50
C507 CKCYF473Z50
RESISTORS
VR501 (5kΩ) PCS1003
OTHERS
JA501 HEADPHONE JACK RKN1002
J501 JUMPER WIRE 3P D20PWY0310E
POWER SW BOARD ASSY
SEMICONDUCTOR
D751 SLR-342VCT31
SWITCHE
S751 RSG1030
OTHERS
J801 JUMPER WIRE 5P D20PWW0545E
cF
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A
B
C
D
1234
1234
PD-F607, PD-F507
8
3.SCHEMATIC AND PCB DIAGRAMS
NOTE: The numbers marked with a circle show the number of each
measuring point,which correspond to the number in the service
manual PD-F607(ORDER NO.RRV1877)on page16-17.
MOTHER BOARD ASSY
PD-F607/WYXJ,WVXJ:PWM2200
PD-F507/WPWXJ:PWM2196
PD-F507/MAMXJ:PWM2197
PD-F507/RLXJ,RDXJ:PWM2195
SIGNAL ROUTE
: AUDIO SIGNAL
: FOCUS SERVO LOOP
: TRACKING SERVO LOOP
: CARRIAGE SERVO LOOP
: SPINDLE DRIVE
: LOADING DRIVE
23
16
19
18
53
33
2
23
4
3
7
5
6
8
5.0V
1.7V
1.7V
0.2V
1.6V
1.6V
0V
1.6V
1.6V
0V
1.8V
1.8V
-0.7V
CN701
J801
CN653
STBL
PD-F607 OTHERS
R351 220 150
D352 Jumper 1SS254
R310
R311
R312
DATA
LRC BCK1
PD-F607 OTHERS
R310-R312 220 Jumper
PD-F507
Only
PD-F607 Only
PD-F607 Only
CN351
PD-F607:HLEM38S-1
PD-F507:HLEM34S-1
POWER SW ASSY
PWZ3623
5
D751
SLR-342VCT31
J811
J801
D20PWW0545E
RSG1030
BB
D
F
C
F
J
F
JFCF
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A
B
C
D
5678
5678
PD-F607, PD-F507
9
NOTE: When ordering service parts, be sure to refer to
“PARTS LIST of EXPLODED VIEWS” or “PCBPARTS LIST”.
PIN No.
Voltage(V) 5
0
12to4 789
4.7
1.2-1.4
10 11 12 13
4.4 54.7 4.7
14 16 17 23 24
0.05 5
525 26 27 38 39
0
2.5
3.1 40
IC301 (CXD2529Q)
1.2-1.4
4.7 5
5
2.6-2.7
2.5
41 42
0
3.1 43
5
PIN No.
Voltage(V) 2.5
0.9
44 45 46 47 48
2.5 2.5
50to55
56 57 61
2.5 055
71 75 78 79 82
2.5 0
583
84to86 87 88
89,90
5
5
2.5
91,92
5
00
2.5 00
93to95 96
2.5
597
0
100
5
AC Power Cord
PD-F607/WYXJ,PD-F507,RLXJ:PDG1003
PD-F607/WVXJ:PDG1055
PD-F507/WPWXJ:ADG1123
PD-F507/MAMXJ:PDG1062
PD-F507/RDXJ:PDG1056
Power Requirement
WYXJ,WVXJ,WPWXJ:AC220-240 50/60Hz
RLXJ:AC110-120V/220-240V 50/60Hz
RDXJ:AC110-127V/220-240V 50/60Hz
MAMXJ:AC220-230V 50/60Hz
WYXJ,WVXJ:PTT1236
WPWXJ,MAMXJ:PTT1236
RLXJ,RDXJ:PTT1238
RDXJ,RLXJ OTHER
JP1
JP2
S5
HEADPHONE ASSY
PWX1549
PD-F607 Only
PD-F607 Only
EXCEPT
PD-F607
R360 R361
PD-F607
OTHER EXCEPT PD-F507/WPWXJ
PD-F607 OTHERS
D321 Jumper 1SS254
EXCEPT PD-F607
PD-F607 Only
WYXJ,WVXJ :33/16
RDXJ :0.01
PD-F607 OTHERS
C312,C313 0.01 100/10
PD-F507/WPWXJ Only
PD-F607 OTHERS
R447 470 Jumper
R448 470 Jumper
R461 470 1K
R462 470 1K
PD-F607 OTHERS
R427-R430 22K
R435,R436 16K Jumper
R437,R438 16K 47K
R439-R442 43K 82K
R487-R490 100K
C429,C430 39P
C435-C436 39P
PD-F607
Only
C29
0.01
C431
0.01
GND
PD-F507/RDXJ
Only
K
JF
K
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A
B
C
D
1234
1234
PD-F607, PD-F507
10
PCB DIAGRAMS
K
HEADPHONE BOARD ASSY
K
JCN401
(PNP1439-A)
NOTE FOR PCB DIAGRAMS:
1. Part numbers in PCB diagrams match those in the
schematic diagrams.
2. A comparison between the main parts of PCB and
schematic diagrams is shown below.
3. The parts mounted on this PCB include all necessary
parts for several destination.
For further information for respective destinations,
be sure to check with the schematic diagram.
4. Viewpoint of PCB diagrams
Symbol in PCB
Diagrams Symbol in Schematic Diagrams Part Name
Transistor
Transistor
with resistor
Field effect
transistor
BCE
BCE
BCE
DGS
BCE
BCEBCE
DGSDGS
Resistor
array
3-terminal
regulator
CapacitorConnector
P. C. Board Chip Part
SIDE B
SIDE A
SIDE A
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