Pioneer DV-210K-K User manual
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION
2008
2008 Printed in Japan
MIC 1 MIC 2 VOLUME
MIN MAX
-
DV-210K-K
RRV3794
DVD PLAYER
DV-210K-K
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Region No. Remarks
DV-210K-K TLXZT AC 110 V to 240 V 3
DV-210K-K TRXZT AC 110 V to 240 V 4
For details, refer to "Important Check Points for good servicing".
T- Z Z V M AY
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trainedto properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely,
you should not risk tryingto do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSIONLEVEL) OF THE LASER POWER OUTPUT IS LESS THANCLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATIONEXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSONSHOULD DO SERVICING OPERATIONOF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 780 nm
Additional Laser Caution
∗: See page 26.
1.
• Laser diode is driving with Q2303,Q2305(650nm LD) and Q2302,
Q2304(780nm LD)on the DVD MT PCB Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)
• In the test mode ∗, there is the mode that the laser oscillates except
for the disc judgment and playback. LD ONmode in the test mode
oscillates with the laser forcibly.
2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
LABEL CHECK
(Printed on the Rear Panel)
Location: inside of the unit
MIC 1MIC 2 VOLUME
MIN MAX
-
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
aSafe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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CONTENTS
SAFETY INFORMATION..........................................................................................................................................................2
1. SERVICE PRECAUTIONS ....................................................................................................................................................5
1.1 NOTES ON SOLDERING ...............................................................................................................................................5
1.2 WHEN REPLACING DVD DECK ....................................................................................................................................5
1.3 DISC REMOVAL METHOD.............................................................................................................................................6
2. SPECIFICATIONS .................................................................................................................................................................7
2.1 SPECIFICATIONS...........................................................................................................................................................7
2.2 DISC/CONTENT FORMAT .............................................................................................................................................8
2.3 PANEL FACILITILES .....................................................................................................................................................10
3. BASIC ITEMS FOR SERVICE.............................................................................................................................................12
3.1 CHECK POINTS AFTER SERVICING..........................................................................................................................12
3.2 PCB LOCATIONS .........................................................................................................................................................13
3.3 JIGS LIST .....................................................................................................................................................................13
4. BLOCK DIAGRAM...............................................................................................................................................................14
4.1 OVERALL WIRING DIAGRAM......................................................................................................................................14
4.2 OVERALL BLOCK DIAGRAM.......................................................................................................................................16
4.3 DVD LOADER/MPEG BLOCK DIAGRAM.....................................................................................................................17
4.4 POWER BLOCK DIAGRAM..........................................................................................................................................18
5. DIAGNOSIS.........................................................................................................................................................................19
5.1 TROUBLE SHOOTING .................................................................................................................................................19
5.2 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .............................................23
6. SERVICE MODE .................................................................................................................................................................24
6.1 SERVICE MODE PROCEDURE...................................................................................................................................24
6.2 SERVICE MODE IN ......................................................................................................................................................25
6.3 DISPLAY SPECIFICATION OF THE SERVICE MODE ................................................................................................26
6.4 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY........................................................................................27
6.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ........................................................................................28
7. DISASSEMBLY....................................................................................................................................................................29
8. EACH SETTING AND ADJUSTMENT ................................................................................................................................35
8.1 RE-WRITE FOR DVD FIRMWAVE ...............................................................................................................................35
9. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................38
9.1 PACKING ......................................................................................................................................................................38
9.2 EXTERIOR SECTION...................................................................................................................................................40
9.3 06 DVD MECHA SECTION...........................................................................................................................................42
10. SCHEMATIC DIAGRAM ....................................................................................................................................................44
10.1 DVD MT PCB ASSY(1/6) ............................................................................................................................................44
10.2 DVD MT PCB ASSY(2/6) ............................................................................................................................................46
10.3 DVD MT PCB ASSY(3/6) ............................................................................................................................................48
10.4 DVD MT PCB ASSY(4/6) ............................................................................................................................................50
10.5 DVD MT PCB ASSY(5/6) ............................................................................................................................................52
10.6 DVD MT PCB ASSY(6/6) ............................................................................................................................................54
10.7 OPERATION PCB ASSY ............................................................................................................................................56
10.8 KARAOKE PCB ASSY................................................................................................................................................58
10.9 POWER PCB ASSY....................................................................................................................................................60
10.10 WAVEFORMS...........................................................................................................................................................62
11. PCB CONNECTION DIAGRAM ........................................................................................................................................63
11.1 LOADING MOTOR and SW........................................................................................................................................63
11.2 DVD MT PCB ASSY....................................................................................................................................................64
11.3 OPERATION PCB ASSY ............................................................................................................................................66
11.4 KARAOKE PCB ASSY................................................................................................................................................67
11.5 POWER PCB ASSY....................................................................................................................................................68
12. PCB PARTS LIST ..............................................................................................................................................................70
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
1.2 WHEN REPLACING DVD DECK
• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Do NOT use a soldering iron whose tip temperature cannot be controlled.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
• Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
Before removing Pick Up PCB and DVD PCB connector, short circuit the position shown in Fig. 1 using
a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.
WHEN REPLACING DVD DECK
[ Removingthe DVD Deck ]
[ Installingthe DVD Deck ]
Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD
PCB connector.
NOTE
Fig. 1
Before your operation, please read “PREPARATIONOF SERVICING” .
Use the Lead Free solder.
Manual soldering conditions
• Soldering temperature: 320 ±20°C
• Soldering time: Within 3 seconds
• Soldering combination: Sn-3.0Ag-0.5Cu
When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to prevent the
Flux smoke from it.
•
•
•
•
Short circuit using a
soldering iron.
Pick Up PCB
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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1.3 DISC REMOVAL METHOD
The laser diode used for a pickup head may be destroyed with external static electricity.
Moreover, even if it is operating normally after repair, when static electricity discharge is
received at the time of repair, the life of the product may be shortened.
Please perform the following measure against static electricity, be careful of destruction of a
laser diode at the time of repair.
• Place the unit on a workstation equipped to protect against static electricity, such as
conductive mat.
• Soldering iron with ground wire or ceramic type is used.
• A worker needs to use a ground conductive wrist strap for body.
PREPARATION OF SERVICING
If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps
below.
Set the DVD to the Stand-by Mode.
Press and hold the 'STOP' key on the front panel.
Simultaneously press and hold the POWER key on the front panel.
The 4 digit password has now been cleared.
1.
2.
3.
4.
PARENTAL CONTROL - RATING LEVEL
4 DIGIT PASSWORD CANCELLATION
NOTE: The above procedure will reset ALL of the player's settings to the default factory state.
Slide the Rack Loading (White) toward the arrow direction by using a minus driver to release the lock.
(Refer to Fig. 1)
Manually open the Tray.
Please strongly pushing Rack Loading (White) to release the lock because the tray doesn't go out
easily.
1.
2.
Fig. 1
Rack Loading (White)
DVD Player (Bottom Side)
NOTE:
DISC REMOVAL METHOD AT NO POWER SUPPLY
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
General
Power requirements . . . . AC 110 Vto 240 V, 50 Hz/60 Hz
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 W
Power consumption (standby) . . . . . . . . . . . . . . . . 0.8W
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7 kg
Dimensions
. . . .420 mm (W) x 49.5 mm (H) x 221 mm (D)
Operating temperature . . . . . . . . . . . . . . . +5 °C to +35 °C
Operating humidity . . . . . 5 % to 85 % (no condensation)
Component video output
Y (luminance) - Output level . . . . . . . . . . . . 1 Vp-p (75 )
PB(color) - Output level . . . . . . . . . . . . . . . 0.7 Vp-p (75)
PR(color) - Output level . . . . . . . . . . . . . . . 0.7 Vp-p (75)
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA
Video output
Output level . . . . . . . . . . . . . . . . . . . . . . . . . 1 Vp-p (75 )
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RCA
Audio output (1 stereo pair)
Output level. . . . . . . . . . . . . . . . . . . . . During audio output
200 mVrms (1 kHz, –20 dB)
Number of channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA
Digital audio characteristics
Frequency response. . . . . . . . . . . . . . . . . . 4 Hz to 44 kHz
S/Nratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 dB
Dynamic range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85dB
Total harmonic distortion . . . . . . . . . . . . . . . . . . . .0.0085%
Wow and flutter . . . . . . . . . . . . . . . Limit of measurement
(±0.001 % W. PEAK) or lower
Digital output
Coaxial digital output . . . . . . . . . . . . . . . . . . . . . . . . . RCA
Accessories
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AA/R6P dry cell batteries . . . . . . . . . . . . . . . . . . . . . . . . . 2
Audio/video cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Power cable
Central American, South American, and
Taiwan model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Operating instructions
The specifications and design of this product are subject
to change without notice, due to improvement.
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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2.2 DISC/CONTENT FORMAT
Disc/content format playback compatibility
This player is compatible with a wide range of disc types (media) and
formats. Playable discs will generally feature one of the following
logos on the disc and/or disc packaging. Note however that some
disc types, such as recordable CD and DVD, may be in an
unplayable format—see below for further compatibility information.
Please also note that recordable discs cannot be recorded
using this player.
• This unit will play DVD+R/+RW discs.
•is a trademark of DVD Format/Logo Licensing
Corporation.
• is a trademark of FUJIFILM Corporation.
• Also compatible with KODAK Picture CD
This player supports the IEC’s SuperVCD standard. Compared to
the VideoCD standard, SuperVCD offers superior picture quality,
and allows two stereo soundtracks to be recorded. SuperVCD also
supports the widescreen size.
About DualDisc playback
A DualDisc is a new two -sided disc, one side of which contains DVD
content video, audio, etc. while the other side contains non-DVD
content such as digital audio material.
The non-DVD, audio side of the disc is not compliant with the CD
audio specification and therefore may not play.
The DVD side of a DualDisc plays in this product.
For more detailed information on the DualDisc specification, please
refer to the disc manufacturer or disc retailer.
CD-R/-RW compatibility
• Compatible formats: CD-audio, Video CD/Super VCD, ISO 9660
CD-ROM* containing MP3, WMA, MPEG-4 AAC, JPEG or DivX
video/WMVfiles
*ISO 9660 Level 1 or 2 compliant. CD physical format: Mode1,
Mode2 XA Form1. Romeo and Joliet file systems are both
compatible with this player.
• Multi-session playback: No
• Unfinalized disc playback: No
• File structure (may differ): Up to299 folders on a disc;
up to 648folders and files (combined) within each folder
DVD+R/+RW compatibility
Only DVD+R/DVD+RW discs recorded in ‘Video Mode (DVD Video
Mode)’ which have been finalized, can be played back. However,
some editing made during the recording may not be played back
accurately.
DVD-R/-RW compatibility
•Compatible formats: DVD-Video, Video Recording (VR)*
*Edit points may not play exactly as edited; screen may go
momentarily blank at edited points.
•Unfinalized playback: No
•MP3/WMA/MPEG-4 AAC/JPEG or DivX video/WMVfile playback
on DVD-R/-RW: Yes
Compressed audio compatibility
•Compatible formats: MPEG-1Audio Layer 3 (MP3), Windows
Media Audio (WMA), MPEG-4 AAC
•Sampling rates: 32kHz, 44.1kHz or 48kHz
•Bit-rates: Any (128kbps or higher recommended)
•VBR (variable bit rate) MP3/WMA/MPEG-4 AAC playback: No
•WMA lossless encoding compatible: No
•DRM (Digital Rights Management) compatible: No (DRM-
protected audio files will not play in this player
•File extensions: .mp3, .wma, .m4a (these must be used for the
player to recognize MP3, WMA and MPEG-4 AAC files–do not
use for other file types)
Audio CD Video CD CD-R CD-RW
DVD-Video DVD-R DVD-RW
Fujicolor CD
Super VCD
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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About MPEG-4 AAC
Advanced Audio Coding (AAC) is at the core of the MPEG-4 AAC
standard, which incorporates MPEG-2 AAC, forming the basis of the
MPEG-4 audio compression technology. The file format and
extension used depend on the application used to encode the AAC
file. This unit plays back AAC files encoded by iTunes®bearing the
extension ‘.
m4a
’. DRM-protected files will not play, and files
encoded with some versions of iTunes®may not play, or filenames
may display incorrectly.
Apple and iTunes®are trademarks of Apple Inc., registered in the
U.S. and other countries.
WMA (Windows Media™ Audio) compatibility
This player can playback Windows Media Audio content.
WMA is an acronym for Windows Media Audio and refers to an
audio compression technology developed by Microsoft Corporation.
WMA content can be encoded by using Windows Media Player for
Windows XP, Windows Media Player 9 or Windows Media Player 10
series.
•Windows Media is a trademark of Microsoft Corporation.
•This product includes technology owned by Microsoft Corporation
and cannot be used or distributed without a license from
Microsoft Licensing, Inc.
About DivX video
DivX is a digital videoformat created by DivX, Inc. This player can
play DiviX videos burned on CD-R/-RW/-ROM discs. Keeping the
same terminology as DVD-Video, individual DivX video files are
called “Titles”. When naming files/titles on a CD-R/-RW disc prior to
burning, keep in mind that by default they will be played in
alphabetical order.
DivX video compatibility
•Official DivX Ultra Certified product.
®
•Plays all versions of DivX video (including DivX 6) with
®®
standard playback of DivX media files.
®
•File extensions: .avi and .divx (these must be used for the player
to recognize DivX video files).Note that all files with the .avi
extension are recognized as MPEG4, but not all of these are
necessarily DivX video files and therefore may not be playable
on this player.
JPEG file compatibility
•Compatible formats: Baseline JPEG and EXIF 2.2* still image
files up to a resolution of 3072 x 2048.
* File format used by digital still cameras.
•Progressive JPEG compatible: No
•File extensions: .jpg (must be used for the player to recognize
JPEG files–do not use for other file types)
PC-created disc compatibility
Discs recorded using a personal computer may not be playable in
this unit due to the setting of the application software used to create
the disc. In these particular instances, check with the software
publisher for more detailed information.
Discs recorded in packet write mode (UDF format) are not
compatible with this player.
Check the DVD-R/-RW or CD-R/-RW software disc boxes for
additional compatibility information.
TM
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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2.3 PANEL FACILITILES
[1] Front panel
1
2 Disc tray
STANDBY/ON
3
4 Display
5TOPMENU
6 ENTER & cursor buttons
7 MENU
8RETURN
9HOMEMENU
and
10
11
12
13
Press to switch the player on or into standby.
Press to pause playback. Press again to
restart.
Press to start or resume playback.
Press to stop the disc (you can resume play-
back by pressing (play)).
Press to open or close the disc tray.
Displays a DVD disc (or DiviX media files) menu
—this varies with the disc and may be the same
as the ‘top menu’.
Selects the current menu option.
Returns to the previously displayed menu screen.
Display/exit the on-screen display.
Skips to the start of the current track, title or
chapter, then to previous tracks/titles/chapters.
Skips to the next track, title or chapter.
Displays the ‘top menu’ of a DVD disc
—this varies with the disc.
OPEN/CLOSE
253 4 6 71
98
1015 111213
14
15
14
MIC 1 MIC 2 VOLUME
MIN MAX
-
VOLUME control
MIC1/MIC2 input jacks
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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[2] Remote control
Press to switch the player on or into standby.
Press to select the audio channel or language.
Press to select a subtitle option.
Press to display the top menu of a DVD disc.
Use to navigate on-screen displays and
menus. Press ENTER to select an option or
execute a command.
Use for reverse slow motion playback, frame
reverse and reverse scanning.
Press to start or resume playback.
Press to display the Play Mode menu. (You
can also get to the Play Mode menu by
pressing HOME MENU and selecting Play
Mode).
Press to jump to the beginning of the current
Press to control karaoke mode.
Display/exit the on-screen display.
Press to open or close the disc tray.
Press to change the camera angle during
DVD multi-angle scene playback.
Press to clear a numeric entry.
Press to
select an option or execute a command.
Skips to the start of the current track, title or
chapter, then to previous tracks/titles/chapters.
Press to pause playback; press again to
restart.
Displays a DVD disc (or DiviX media files) menu
—this varies with the disc and may be the same
as the ‘top menu’.
2 AUDIO
3 SUBTITLE
4 Number buttons
5TOPMENU
6 ENTER & cursor buttons
7HOMEMENU
and
12 KARAOKE
13 PLAY MODE
15 ANGLE
16 ENTER
17 CLEAR
18MENU
19 RETURN
23 DISPLAY
24 ZOOM
Press to return to a previous menu screen.
Use for forward slow motion playback, frame
advance and forward scanning.
Press to jump to the next chapter or track.
Press to display information about the disc
playing.
Press to change the zoom level.
KEY (high)/KEY (low)
ECHO +/-
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
12 DV-210K-K
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
To keep the product quality after servicing, confirm recommended check points shown below.
See the table below for the items to be checked regarding video and audio:
Cleaning
• Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:
Pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008
Position to be cleaned CleaningtoolsPosition to be cleaned Cleaningtools RemarkRemarkPosition to be cleaned Cleaningtools Remark
No. Procedure Check points
1 Confirm the firmware version on Service Mode. The version of the firmware must be latest.
Update firmware to the latest one, if it is not the latest.
The customer complain must not be reappeared.
Video, audio and operations must be normal.
2
Confirm whether the customer complain has been solved.
If the customer complain occurs with the specific disc,
use it for the operation check.
The error rates must be less than 5.0e-4.
3
Confirm playback error rates at the innermost and
outermost tracks by using the following disc.
DVD test disc (GGV1025)
4Play back a DVD.
(Menu operation, Title/chapter search)
Audio and operations must be normal.
5Play back a DVD.
(Menu operation, Title/chapter search)
Video, audio and operations must be normal.
6Check the appearance of the product. No scratches or dirt on its appearance after receiving it
for service.
Items to be checked regardingvideo Item to be checked regardingaudio
Block noise Distortion
Horizontal noise Noise
Dot noise Volume too low
Disturbed image (video jumpiness) Volume too high
Too dark Volume fluctuating
Too bright Sound interrupted
Mottled color
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
13
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3.2 PCB LOCATIONS
3.3 JIGS LIST
OPERATIONPCB ASSY
KARAOKE PCB ASSY
DVD MT PCB ASSY
DVD MECHA ASSY
POWER PCB ASSY
Mark No. Description Part No.
LIST OF ASSEMBLIES
1..DVD MT PCB ASSY A2L124A130
1..
OPERATION PCB ASSY
A2L124A270
1..
KARAOKE PCB ASSY
A2L119ADV0
>1..POWER PCB ASSY A2L124A240
1..DVD MECHA ASSY A2L101A650
Mark No. Description Part No.
Service Remote Control Unit GGF1381 diagnosis
Name JigNo. Remarks
DVD Test Disc (DVD-
Video,NTSC)
GGV1025 Operation Check
DVD Test Disc (DVD-Video,PAL)
CD Test Disc
GGV1101
STD-905
Operation Check
Operation Check
g
Lubricants and Glues list
Daifree GEM1036 (ZLX-ME413A) Refer to "9.3 DVD MECHA SECTION"
Grease GYA1001 (ZLB-PN397B) Refer to "9.3 DVD MECHA SECTION"
Grease GEM1018Refer to "9.3 DVD MECHA SECTION"
Name Lubricants and Glues No. RemarkName Lubricants and Glues No. RemarkName Lubricants and Glues No. Remark
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
14 DV-210K-K
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4. BLOCK DIAGRAM
4.1 OVERALL WIRING DIAGRAM
2
1
16
15
14
13
12
11
10
9
8
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2
1
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3
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
NOTE:THE DC VOLTAGE AT EACH PART WAS MEASURED
J501
AC INLET
12
CD501
AC220V-240V_50Hz
/60Hz(EU)
:SINCE THESE PARTS MARKED BY
CAUTION
DESCRIBED IN PARTS LIST ONLY.
CRITICAL FOR SAFETY,USE ONES
ARE
H
E
J8001
COAXIAL
1
2
H1H2
E
J8003
AUDIO OUT
1
23
DMG099
PCB130
DVD MT PCB
DPG017
PCB240
POWER PCB
CP4003
16
15
16
15
14
13
14
13
P.CON+12V
P.CON+5V
FL DC-
FL DC+
GND
GND
P.CON+6V
-28V
GND(M)
GND(D)
AT+3.3V
AT+3.3V
P.ON-H(STBY L)
GND(USB)
USB+5V
P.CON+12V
P.CON+5V
FL DC-
FL DC+
GND
GND
P.CON+6V
-28V
GND(M)
GND(D)
AT+3.3V
AT+3.3V
P.ON-H(STBY L)
GND(USB)
USB+5V
CP502
3
2
9
8
7
6
5
4
1
10
CD502
12
11
3
2
9
8
7
6
5
4
1
12
11
10
3
2
1
CP603
3
2
1
CP604
4
3
2
1
CP602
USB CONNECTOR
11
10
9
8
7
6
5
4
3
2
1
11
10
9
8
7
6
5
4
3
2
1
Vout
B+
GND
OS651
1
2
3
PCB271
DEG150
OPERATION2 PCB OPERATION PCB
PCB270
DEG149
+5V
GND
USB_DN
USB_DP
CP4002
DGND
FLDC+
-28V
V+3E
IR
STB
DO (F to M)
DI (M to F)
CLK
DGND
FLDC-
POWER
SW2
GND
3
2
1
3
2
1
10
3
2
9
8
7
6
5
4
1
CD601
3
2
9
8
7
6
5
4
1
11
10
11
TM101
COMMAND TRANSMITTER
POWER
SW2
GND
CP601
DGND
FLDC+
-28V
FLDC-
V+3E
IR
STB
DO (F to M)
DI (M to F)
CLK
DGND
OPERATION
PCB ASSY
(A2L124A270)
DVD MT PCB ASSY
(1/6 - 6/6)
(A2L124A130)
POWER PCB ASSY
(A2L124A240)
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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6
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2
1
6
5
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3
2
1
VR6501
MIC VOL
1 2 3
J6501
MIC1
1
2
3
4
5
7
8
J6502
MIC2
1
2
3
4
5
7
8
CP8003
12V
MIC
GNDA
GNDA
3.3V
CP6501
12V
MIC
GNDA
GNDA
MIC IN-H
3.3V
DEG146
PCBDV0
KARAOKE PCB
6
5
4
3
2
1
6
5
4
3
2
1
MIC IN-H
5
4
3
2
1
CP2302
6
5
4
3
2
1
CP2303
24
23
22
21
20
19
2
1
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
CP2301
VRCOM
TRKG DRV
TRKG RTN
FOCS RTN
FOCS DRV
VCC
D
B
VR780(CD)
VRF(RF_OUT)
SW1(DVD/CD)
C
E
VS
F
GND
A
VR650(DVD)
GND
GND
LD_DVD(650)
LD_CD(780)
PD/GND
NC
SW(GND)
LIMIT SW
SLD-
SLD+
SPD-
SPD+
LOAD+
LOAD-
GND
OPEN
CLOSE
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
6
5
4
3
2
16
5
4
3
2
1
B
A
VRCOM
VR780(CD)
VRF(RF_OUT)
SW1(DVD/CD)
C
VR650(DVD)
GND
LD_DVD(650)
LD_CD(780)
PD/GND
TRKG DRV
TRKG RTN
FOCS RTN
FOCS DRV
VCC
D
E
VS
F
GND
GND
NC
DM-4PB
DRIVE
DVD
OPTICAL PICK-UP
DED021
PCB610
CD2302
BCZ3B05
M2603
M
5
4
3
2
1
SW-2(CLOSE)
GND(SW)
SW-1(OPEN)
LOADING MOTOR(-)
LOADING MOTOR(-)
2H051602
SSS-28-5
SW1
BCZ3B05
JCV9B12
M2601
M2602
ESE22MH22
SW2
M
M
2H061605
CD2301
DED020
PCB640
SPINDLE MOTOR(+)
SPINDLE MOTOR(-)
FEED MOTOR(-)
GND(SW)
FEED MOTOR(+)
PICK UO INNER LIMIT SWITCH
6
5
4
3
2
1
DVD MECHA ASSY
(A2L101A650)
(SW PCB)
(LOADING MOTOR PCB)
DANS LA NOMENCLATURE DES PIECES.
N’UTILISER QUE CELLS DECRITES
DANGEREUSES AN POINT DE VUE SECURITE
:LES PIECES REPAREES PAR UN ETANT
ATTENTION
H1H2
E
H1H2
E
J7302
CVBS/Y/U/V
1
23
4
56
H1H2
E
J8003
UDIO OUT
1
23
KARAOKE
PCB ASSY
(A2L119ADV0)
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Q
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
16 DV-210K-K
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4.2 OVERALL BLOCK DIAGRAM
OVERALL BLOCK DIAGRAM
P.CON+12V
AC220V~240V
X4001
27MHz
-28V
AT+12Vfor mute
AT+3.3V
P.CON+6V
P.CON+5V
POWER
SUPPLY
DVD LOADER
(DM4)
MOTOR DRIVER
IC2301
AM5766
FIP DRIVER IC
IC651
PT6315
FIP
HNV-08SS84
KEY
SERVO
RF
SERVO
IR
FP_DO,FP_DI,
FP_SCK,STB
RESET
LD_DVD,
LD_CD
IR 108MHz
TVEncoder
MPEG-1/2/
JPEG
VIDEO
DECORDER
RF
IR RECEIVER (OS651)
KSM-2001TC2P
16M SERIAL FLASH
IC4004
AT26DF161-SU
64Mbit SDRAM
IC4005
M12L64164A-7TG
XAMUTE
MPEG/MICON
IC4001
MT1389FE/L-L AUDIO CODEC/
INTERNAL DAC
+1.8V
SFLASH_CS,DO,CK,DI MA0~MA11,
DQ0~DQ15
RESET IC
IC4003
R3112N291A-TR-FA
L
R
+8V
FLDC+/-
AUDIO AMP IC
IC8003
RC4580IDR
AUDIO_L,
AUDIO_R
VIDEO DRIVER 6CH IC
IC7301
LA73054-TLM-E
4CH VIDEO DAC
MIC1
MIC AMP IC
IC6503
NJM4565M(TE1)
MIX AMP IC
IC6501
RC4580IDR
ASPDIF CO
COAXIAL
V
CVBS
U
Y
MIC VOL
VR6501
MIC2
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2
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
17
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4.3 DVD LOADER/MPEG BLOCK DIAGRAM
DVD LOADER/MPEG BLOCK DIAGRAM
DVD
Loader
(DM-4)
MPEG/MICONIC
IC4001
MT1389FE/L-L
IOA, V20
C
RF, A, B, C, D, E, F, MDI1
LD_DVD, LD_CD Q2302~2305
LD DRIVE
LDO1, LDO2
MOTOR DRIVER IC
IC2301
AM5766
DMSO, FMSO,
TROPEN, TRCLOSE,
TRSO, FOSO,
STBY, V1P4
T+/-, F+/-,
LOAD+/-,
MOT_SLED+/-,
MOT_SPDL+/-
OPU
SPINDLE/
STEPING/
SLED
MOTOR
LIMIT/TROUT, TRIN,
TROUT,OP+/-
16M SERIAL FLASH
IC4004
AT26DF161-SU
MA0~MA11, DQ0~DQ15,
DQM0, DQM1, DBA0, DBA1,SDC
LK,DWE#,DRAS#, DCAS#
A
D
SFLASH_CS,SFLASH_DO,
SFLASH_CK,SFLASH_DI
64Mbit SDRAM
IC4005
M12L64164A-7TG
A
A
VIDEO DRIVER 6CH IC
IC7301
LA73054-TLM-E
TXD/LE, I/XP,
R/CR, B/CB, G/Y, C/V
A, B
3
5Y
U
CVBS/Y/U/V
J7302
2V
6CVBS
A.......AT+3.3V
B.......+1.8V
C.......P.CON+5V
D.......P.CON+6V
E.......AT+12V
F.......P.CON+12V
G.......-28V
H.......+5V
IR
IR RECEIVER (OS651)
KSM-2001TC2P
IR
GR1~GR8, P1~P16
FP_DI, FP_DO,
FP_SCK, STB FIP DRIVER IC
IC651
PT6315
FIP (V651)
HNV-08SS84
FLDC+/-
A, G
A
C
AUDIO AMP IC
IC8003
RC4580IDR 3
2R
L
AUDIO JACK
J8003
AUDIO R
AUDIO L
AUDIO L, R
F
X4001
27MHz
RXD/SQ, VSEL1
COAXIAL JACK
J8001
ASPDIF
RESET
RESET IC
IC4003
R3112N291A-
TR-FA
A
MIX AMP IC
IC6501
RC4580IDR
MIC AMP IC
IC6503
NJM4565M(TE1)
2
4
3
7
1
8
5
2
4
3
7
1
8
5
MIC1
J6501
MIC2
J6502
3
1
2
MIC VOL
VR6501
H
H
2
AMUTE
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5
1
5
0
9
9
2
8
9
4
2
9
8
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E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
18 DV-210K-K
12 3 4
A
B
C
D
E
F
12 3 4
4.4 POWER BLOCK DIAGRAM
POWER BLOCK DIAGRAM
SWITCHING
TRANS
T501
P.CONSW
Q505
AC IN
P.CON+5V
AT+3.3V
FL DC -
-28V
AT+12Vfor mute
P.CON+6V
P.CON+12V
P. O N-H
FL DC +
Q515
P.CON+5VREG.
Q510
P. C O N+12VSW
Q504
FL + P.CONSW
Q502
-28V P.CONSW
VOLTAGE CTL
IC501
KIA431A-AT
PHOTO COUPLER
IC504
PS2561AL1-1-V(W)
POWER CTL
IC502
STR-A6159M
+6VREG
(DVD MOTOR)
IC503
PQ070XF01SZH
REG+1.8V
IC4006
LD1117AL-ADJ-AA3-A-R +1.8V
REG+5V
IC6504
KIA78D05F +5V
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1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
19
DV-210K-K
56 7 8
56 7 8
A
B
C
D
E
F
5. DIAGNOSIS
5.1 TROUBLE SHOOTING
POWER DOES NOT TURNON
Is the voltage at
pin 8and pin 9 of CP502 about 3.3V
and at pin 5 of CP502
about 5V?
No
Ye s
No
Is there waveform at
X4001 about 3.0Vp-p ?
Check X4001, IC4001 and
peripheral circuit.
Ye s
Write DVD FIRMWARE DATA.
Check AT+3.3Vline of POWER BLOCK.
Check Q515 and peripheral circuit.
No
Ye s
No
DECK DOES NOT ACCEPT
OPEN/CLOSE
Check P.CON6Vline of
POWER BLOCK.
Ye s
Is the lose connection
at CD2302 to DECK ?
Check CD2302
connection to DECK.
Change DVD LOADER.
Is the voltage at
pin 8and 19 of IC2301
about DC6V?
[1] Trouble shooting
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6
3
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c
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3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
20 DV-210K-K
12 3 4
A
B
C
D
E
F
12 3 4
DOES NOT LIGHT ONDISPLAY
Ye s
Is the voltage at
pin 13 and pin 43 of IC651
about 3V?
Check AT+3.3Vline of
POWER BLOCK.
No
Replace V651 or IC651.
NO PLAYBACK PICTURE OF AV
JACK
Is there
video signal at pin 33
of IC7301 ?
Change IC7301.
No
Ye s
No
Ye s
Check J7302 and peripheral
circuit.
Is there
a signal at pin 99 of
IC4001 ?
Check IC4001 and
peripheral circuit.
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6
3
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c
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3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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