Pioneer DV-585A-A User manual

fAoneer sound. vision.soul
Service
Manual
DV-585A-
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Region No. Remarks
DV-585A-S WYXTL AC220-240V
DV-585A-S WVXTL AC220-240V
DV-585A-K WYXTL AC220-240V
DV-585A-S WYXTL/UR AC220-240V
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Meisete, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
©PIONEER CORPORATION 2005
T-ZZR MAY 2005

SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-
_it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trainedto properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and
may void the warranty. If you are not qualified to perform the repair of this product properly and
‘safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LABEL
LASER DIODE CHARACTERISTICS
FOR DVD: MAXIMUM OUTPUT POWER: 5 mW
WAVELENGTH : 650 nm
FOR CD: MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 780 nm
CHECK
Location: inside of the unit
CAUTION
VORSICHT :
ADVARSEL :
VARNING
VARO!
CUIDADO
: VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN. AVOID EXPOSURE TO BEAM.
SICHTBARE UNO UNSICHTBARE LASERSTRAHLUNG, WENNABDECKUNG GEOFFNET NICHT DEM STRAHL AUSSETZEN !
SYNLIG OG USYNLIG LASERSTRALING VED ABNING UNDGA UDSAETTELSE FOR STRALING.
+ SYNLIG OCH OSYNLIG LASERSTRALNING NAR DENNA DEL AR OPPNAD BETRAKTA EJ STRALEN.
: AVATTAESSA ALTISTUT NAKYVA JA NAKYMATTOMALLE LASERSATEIL YLLE. ALA KATSO SATEESEN,
: RADIACION LASER VISIBLE € INVISIBLE AL ESTAR ABIERTO. EVITAR EXPOSICION AL RAYO,
CLASS 1
LASER PRODUCT
(Printed on the Rear Panel)
Additional Laser Caution
¢ Laser diode is driving with Q2303,Q2305(650nm LD) and Q2302,
Q2304(780nm LD)on the DVD MT PCB Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)
¢ In the test mode * , there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
« : See page 49.

[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures. ;
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
@ Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
@® Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
tadio/TV interference and foreign noise.
@® Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
@ Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
@ Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
© Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
@ Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
® There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
if you find a damaged power cord, please exchange it with a suitable one.
@® There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
@ Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
A Use grease and adhesives that are equal to the specified substance.
i e Make sure the proper amount is applied.
4, Cleaning
: Fl For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
g cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

CONTENTS |
SAFETY INFORMATION coizssvscctesessscel Sscezcveseed ab die ins ish tatestceastasvoccase dunes seduescs casactesdetens guautbaceedepedibaavuasevabeatecte
AC SPEGIFIGATIONS 553 sncessinsdessseis sed ctpepece cctosestodubasesssaateeneeseseyst tates
2. EXPLODED VIEWS AND PARTS LIST .........ccscscsessesreeseteteeeeseeeees
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
2.1 PACKING SECTION oo. cc ccc sess eeeneeeeenntcesserssseneeneeneneeess
2:2 EXTERIOR SECTION viviiecscccsccsesscisocesconrsnseonsteossscsvorndsesntstevetscnenscassvsesdestacscaccusedivevsbeaeess educsvanthaieastuetan cote
2.3 05 DVD MECHA SECTION
3.1 BLOCK DIAGRAM .u...cccccsssessessssssssssssceseccsssasecssssssseseessenssssvevess
3.2 OVERALL WIRING CONNECTION DIAGRAM
SS DVD ME PCO (iG) ASSV ie anunciciei sc oss ariecaneesee a casartesvetcaturqiiind pinectined nies
3.4 DVD MT PCB (2/6) ASSY -.csessssssssssssesssssssssestessssrssssessesesnssesees
3.5 DVD MT PCB (3/6) ASSY vessesssssesssssssseessssssssesessssnsssseeesseessssnnee
3.6 DVD MT PCB (4/6) ASSY oescssssssssssescssscssssevesssssssseceesecesssevuvees
3,7 DVD MT PCB (5/6) ASSY -..ccecssssssssscesssececscesceassonissstnpessssnenene
3.9 OPERATION and OPERATION 2 PCB ASSYS
340 POWER POD (UCVAGSY. jrrSncitrie os i itaiaicatoiud oe aanacn ht ar aianimiesae ae eeamanne ean
GAT POWER PCE (OI2VASSY iciicccescscss tiie be dctanceaduarebrtecartd cnatatasbdaleareveneaesths aga donsuariciaens
GVW OPANG xs ssssstar tes inst te coess Hee cots sev GV saeccnta atc dgid et osattccet estes aehaeecdnoaeneabstvats
4, PCB CONNECTION DIAGRAM ...........ccecccseectsceescessceeeeeeeseeeeetereeee
4.1 LOADING and SW PCB ASSYS........escicc ce eeeeseeeeeerreeeneeteenes
4.2 DVD MT PCB ASSY......ceccccessseeseetsecesscessessesseseasesusesesenseseeee
4.3 OPERATION and OPERATION 2 PCB ASSYS ...... cee eeeesseteeseseseessseeeeecssneeeseesnesserseenenaseereeeneeaneneerea
A.A POWER PCB ASSY viccsssiensstiscdsesscosiecectevecsdiccbanvepvti ce stenpvacoenavabocnvacdrecssustestessdedndeseaalsncheescenssorsss@beiacasnties
5, PCB PARTS: LIST sissscccecsccvcsiecesseticscaanveeedsipuesucachessenndeapestindsanageedess
6. ADJUSTMENT. ssveideccucecsscctevssnscaseonrerttvstesssossteattpspoacssnstiivecndenbensecnstes
- 6.1 WHEN REPLACING DVD DECK |... eeceseeeceeteeeeeereetees
62 TES Ts MODE weiscstsicrediessscocscestesseest ca foeitansctuevatosccnsdesdnvdecoeasapseties
6.3 TEST MODE IN... ecesseesseessesesseeessetenseseeersessnesseseeesseeeeecees
6.4 DISC REMOVAL METHOD...........::csssssscsesstsssessceesseaseneneaseneees
7. GENERAL INFORMATION. ........:::cccccsesssscsessceecsecssscseseesssenecsesensesenssseseseseceseesseesseeesansssetenesessenererssneraeeraneeegs
FA DIAGNOSIS issasseccdcestisvivtestacvevence ceecbess cove sesdvarepap siesrsbealv sii geseusbcouete ctv asthentesessitsdedat ldenessagnans Waarevenseevasasests
7.1.1 DISPLAY SPECIFICATION OF THE TEST MODE
7.1.2 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ........cccsssesssseeseseseseseeeseeesecseseneterarersenes 53
7.1.3 SPECIFICATION OF MODEL INFORMATION. DISPLAY .........:cccsseeseeseeeeenes isictananedaerdyevedcissbececs 54
7.1.4 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE uu... cesesescsesessscsseteesssesenseetacseeteneneeeeaes 55
7.1.5 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .........:2 56
7.1.6 TROUBLE SHOOTING... cceccssesccsessssssvessensuecsesecsssssecseassessesesesacesaesenenassenenacsenesseseeetanseceeienererieey 57
7:2 DISASSEMBEN 4. ccdeucvessinccs teed scscdiciesscceyuecestceaverseuasutanstcCoovupiedagnonanacocnas toasty rdooraunagedbsueaadnsseaelsdaek sadgescuaadl 59
7.3 IC INFORMATION... cece sceeseessessseeseeessecestecsssesesessesecseseeneassesesessenecansssessessatacenenenetaesenensvaesaaesieeersenaars 64
8. PANEL FACILITIES ....:....sssscossssscosersvesseeasesnensssnsnsnssontoassescensueseaeaccereataassssaesaeasaasnacacacensssasseasensetensersensteaeeedoass 76
8.1 FRONT PANEL SECTION ..... ccc cccessscsssessesssecssssessessesnenscssesecsesecaeescsensetsnseasenevsusecsarsesaeceseeessaneenapeneasannas 76
8:2 DISPLAY cccscssadsacdouss shone ovaecesdicwncsoagsanatanteveseesieadcssinetrentancsat huUseteebedQacsaadevatestateesSeuetaliates ivencginewes Deertauersivaees 77
8.3 REMOTE CONTROL ...... eee eceeeseestecesseccnecacesesessssesesesaesnessceaesessausarcessaesaesnaeseansnsgeseseaeessersesasens wivatasties 78

m. 5 = 6
1. SPECIFICATIONS
Specifications
General
System...... wa uiha'S adeticdy eka Shc te Voa DVD player
Power requirements. . . AC 220—240 V, 50/60 Hz
Power consumption. ............-.0.0005 8w
Power consumption (standby) ........ 0.85 W
WIG i s8e-5 oSechtis Fig cca ee eats, nigra ee 1.7 kg
Dimensions
eh ate was 420 (W) x 49.5 (H) x 214.9 (D) mm
Operating temperature ........ +5°C to +35°C
Operating humidity............... 5% to 85%
(no condensation)
AV connector output
AV Connector (21-pin connector assignment)
AV connector output ........ 21-pin connector
This connector provides the video and audio
signals for connection to a compatible colour TV
or monitor.
2119 1715131197531
PES RRSSRRS
BERR SEERES J
2018 16141210 86 42
PIN no
Wes chodoa eres 3ocaetae 8 atece ae erie ae Audio 2/R out
Os Stores has, 8. Ghee eine thea aes Audio 1/L out
As Pedic it Sins aceite woo SRE NG Ca emia ea GND
Pek bie log, Moe 5 Siva hia Soe RE ae ES ea a B out
Gast ead Gx wep Bacee Gs Mb ee rodeo Sas ale OH apache eee Status
Te ae Seces Oe Ree hs ERA ae ed G out
PSAs sweats BAPE aac eaaace ac oreo base seeen R out
AT ices toledo arene tt's, Pi. wrecatagh io lnte sy odes te woke, ASIA GND
4: apse ete odie Sa Wak dl Sa deve es entoee eae Video out
QV acasdtecae tate Sides Ai arse Sabine teat ong thee dere acta ters GND
Component video output
Y (luminance) - Output level... ... 1 Vp-p (75 Q)
Pg (color) - Output level........ 0.7 Vp-p (75 Q)
Pp (color) - Output level........ 0.7 Vp-p (75 Q)
JACK a czcein bial pare arg fect caged wade a eda s RCA
S-video output
Y (luminance) - Output level...... 1 Vp-p (75 Q)
C (color) - Output level... .... 286 mVp-p (75 Q)
WACK ei Bierce fect S cea ate, ib Wilde fae B 0 Wdeenate he S-video
Video output
Output level ...............200. 1 Vp-p (75 Q)
ACK Ao sizes mkallede cua alan Sew etaeteeds abareter tee RCA
Audio output (1 stereo pair)
Output level ............. During audio output
200 mVrms (1 kHz, —20 dB)
Number of channels ....5....0...00. 0c 2
WACK cate Sic er esach eck Wate eset yea tetas renee RCA
Audio output (multi-channel / L, R, C, SW,
SL, SR)
Output level ............. During audio output
200 mVrms (1 kHz, —20 dB)
Number of channels ........... 000. e eens 6
SACKS 0s ita taavcavie cee weet ewe RCA jack
Digital audio characteristics
Frequency response........... 4 Hz to 44 kHz
(DVD fs: 96 kHz)
4 Hz to 48 kHz (DVD-Audio fs: 192 kHz)
S/N Patio as once bo oe bets Sealine Bie, eed 115 dB
Dynamic range. ... 6... eee eee 101 dB
Total harmonic distortion ........... 0.0023 %
Wow and flutter........ Limit of measurement
(+0.001% W. PEAK) or lower
Digital output
Coaxial digital output............... RCA jack
Optical digital output....... O ptical digital jack
Accessories
Audio/video cable .... 2... 6. ec eee 1
POWEP CADIC: oc ecec a ares eed eis a one tee dae wae 1
Remote control .. 00.0.0... e eee ee eee 1
AA/R6P dry cell batteries ..............06. 2
Warranty card .. 0... cee eee 1
Operating Instructions

2.
EXPLODED VIEWS AND PARTS LIST
NOTES: @ Paris marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The &\ mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
®@ Screws adjacent to W mark on product are used for disassembly.
© For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING SECTION
For WYXTL type and WYXTL/UR type For WVXTL type
aeci eaten ence emacs a baa wee wes wae ewe ne Ul lL ee See ene ww wee a mee ees a 6 ee Se ee 7
op
8-10
"Operating Instructions"
For WYXTL type

. 5 =
PACKING SECTION parts List
Mark No. Description
1 Cord set AC
2 Cord, RCA Pin
3 Remote Control
4 ._ Battery Cover
NSP 5 Battery,Mangan (AR, R6P)
NSP 6 Guarantee Card
7 ~~ Operating Instructions
8 Operating Instructions
9 Operating Instructions
10 Operating Instructions
(2) CONTRAST TABLE
Part No.
See Contrast table (2)
O6CPBA2006
VXX2914
VNK4998
141L003010
J2G60402A
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
Mark No.
11
12
13
“14
15
NSP 16
17
Description
Operating Instructions
Polyethylene Bag
Gift Sheet
Package
Gift Box
Poly. Bag
Package.Pad
Part No.
See Conirast table (2)
See Contrast table (2)
791WHA0100
See Contrast table (2)
See Contrast table (2)
791WHAA040
792WHAQ0604
DV-585A-S/WYXTL, /WVXTL, /WYXTL/UR and DV-585A-K/WYXTL are constructed the same except for the follow-
ing:
DV-585A-S/WYXTL/
Mark | no Symbol and Description DV-585A-S/WYXTL | DV-585A-S/WVXTL
Cord Set AC
Operating Instructions (English)
Operating Instructions (English, Italian)
Operating Instructions (German, French)
Operating Instructions (Spanish, Duch)
Operating Instructions (Russian)
Polyethylene Bag, Instruction
Package
Gift Box
1206158802
Not used
J2G60421A
J2G60422A
J2G60423A
Not used
JB5UD400
792WHA0588
793WCDC698
1206138802
J2G60301B
Not used
Not used
Not used.
Not used
JB5UD200
792WHA0597
793WCDC764
1206158802
Not used
Not used
Not used
Not used
J2G61001A
JB5UD200
792WHA0588
793WCDC763
DV-585A-K/WYXTL
1206158802
Not used
J2G60421A
J2G60422A
J2G60423A
Not used
JB5UD400
792WHA0588
793WCDC769

NON-CONTACT
SIDE
GID
CONTACT SIDE
PCB240
(POWER PCB ASS'Y)
Refer to
"2.3 05 DVD MECHA ASSY".
5
PCB130
(DVD PCB ASS'Y)

a 5 = 6 = 7 8
EXTERIOR SECTION parts List
Mark No. Description Part No. Mark No. Description Part No.
“4. DVD MT PCB Assy A2G604A130 23 Sheet,Jack 1 7226310050
2 OPERATION PGB Assy A2G604A270 24. Sheet,Jack 2 See Contrast table (2)
3 OPERATION 2 PCB Assy A2G502A280 25 Sheet,Jack 3 See Contrast table (2)
4. 4 POWER PCB Assy A2G604A240
4, 5 DVD MECHA ASSY A2G512A650 26 Double,Face-Tape 7290000156
27 eee
6 — Shield, 21Pin 761WSA0237 28 sees
7 Holder, Display 762WSA0368 101 Front Cabi Assy See Contrast table (2)
NSP 8. Plate,Bottom 702WSA0238 NSP 101A Cabinet, Front See Contrast table (2)
Qy 9 Fuse (F501 : 1.6A) O80NT1R604
10 Sheet, Caution 7260000356 NSP 101B Plate, Display 711WPA0225
101C Flap, DVD See Contrast table (2)
11. Plate,Cover Power 755WPAQ046 101D Badge, Brand See Contrast table (2)
12 HolderFFC 761WPA0396 NSP 101E Button, Cap Power See Contrast table (2)
13 Cushion, Leg VEB1349 NSP 101F Button, Cap Play See Contrast table (2)
14 Cabinet, Top See Contrast table (2)
15 Sheet, Caution 725000A088 NSP 101G Button, Frame 3 738WPA0131
NSP 101H Button, Frame 4 738WPA0137
16 Cushion (15x20x16) 8965TS1015 NSP 1011 Button, Frame 1 See Contrast table (2)
NSP 17. POP Label 7236310020 NSP 101J Button, Frame 2 See Contrast table (2)
18 Screw,Tap Tite(S)Bind Wash. 816423063U 101K Spring,Flap-DVD 743WKAA012
“19 Screw,Tap Tite(S) (8x5.5) 8107D3055U
20 Screw,Tap Tite(B) (3x6.0) See Contrast table (2) NSP101L Holder, Display 761WPA0368
21 Screw,Tap Tite(B)Pan (3x6) 810913060U
22 Screw,Tap Tite(P)Bind (2.6x8) 811022680U
(2) CONTRAST TABLE
DV-585A-S/WYXTL, /WVXTL, /WYXTL/UR and DV-585A-K/WYXTL are constructed the same except for the follow-
ing :
Symbol and Description DV-585A-S/WYXTL | DV-585A-S/WVXTL | YP854 SWYXTH) pv.5860.K/WYXTL
14 | Cabinet, Top 702WSB0114 702WSB0114 702WSB0114 702WSB0115
20 | Screw, Tap Tite(B) (3x6.0) 8109K3060U 8109K3060U 8109K3060U 8109K3060S
24 | Sheet,Jack 2 722631 A027 722631 A027 722631 A027 722631 A024
25 | Sheet,Jack 3 722631 A028 722631A028 722631 A038 722631A028
7A701 A393A 7A701A393A 7A701A393A 7A701A459A
Front Cabi Assy
701WPJDO002
712WPJC151
7236310014
737WPEAO001
737WPEAO02
701WPJDO002
712WPJC151
7236310014
737WPEAO001
737WPEA002
701WPJDO002
712WPJC151
7236310014
737WPEAO01
737WPEA002
701WPJD061
712WPJC152
7236310009
737WPA0024
737WPA0025
101A] Cabinet, Front
101C} Flap, DVD
101D} Badge, Brand
101E}; Button, Cap Power
101F| Button, Cap Play
738WPBO050
738WPBO0051
738WPBO0050
738WPB0051
738WPBO0050
738WPBO0051
738WPA0156
738WPA0157
1011) Button, Frame 1
101J} Button, Frame 2

1 = 2 = 3 = 4
2.3 05 DVD MECHA SECTION
Age ae ee ee ee ~
BRE 9 re ea eee ~~
a Te NS
7 : =
<
Pa
.
“N
34
a
a
ee
“.
~~
7
FaB)—18
aS
)
oa a” = 14 Poot cr ccc rrr eee eee: ‘ .
es ao 7 ieee va ‘Cannot supply separately. ; |
s a 7 AB ©)— If the repair is needed, replace the | :
.
a
Lubricating
Oil
;
|
GYA1001 21 l
|
|
AAS Lubricating Oil, |
ieee |
— :
oa 19 |
a |
: (LOADING MOTOR PCB ASS'Y) :
‘Do not replace the parts. Because, | |
minute adjustments are needed if ! |
this condition is disassembled : :
' further more. ' 2
If the repair is needed, replace the ”
DVD MECHA ASS'Y. a
igi 8 eps © Gee, = ee ee oa
a
4
a
a
oa
aA
PCB640 a
(SW PCB ASS'Y) a
28 Zz
i
oa
NOTE: Applying positions AA, AB and AC for the
grease are displayed for this section.
GREASE | GEM1018 G-478B Check if the correct grease is applied for each
GYA1001 PN-397 position.
GEM1036 ME-913A
10
1 m 2 3 = 4

5 : |
05 DVD MECHA SECTION parts List
Mark No.
A
an ON =
onan ®
=
oO
12
13
14
15
16
17
18
NSP 19
20
21
220
23
24
25
"26
27
28
29
30
31
32
33
NSP 35
Description
Loading Motor PCB Assy
Gear, Middle
Loading Motor
Pulley, Motor
FEED Motor
Cord Jumper (24P)(CD2001)
Cord Jumper (CD2302)
Insulator (F)
Belt, Loading
insulator (R)
Frame,main
Tray (B)
Holder , Traverse
Gear,Pulley
Gear,Main
Gear,Feed
SW PCB Assy (PCB640)
Plate, Clamper
Loader SUB Assy
Clamper
Screw,Pan (M1.7x3 P3)
Screw,Pan (M1.7x2.3 P3)
Rack, Loading
Gear,Motor
Feed Rack Assy
Screw, T-Tite(B) (M1.7x5.0 P3)
Screw,Gear Feed
Cord Jumper (CD2301)
Switch (SW1)
Push Switch (SW2)
Screw, Tap Tite(P) (2.6x8)
Sems. Tap Tite(P) (2x8)
Screw (Bind 2x8)
DVD MECHA ASSY
Traverse SUB ASSY
Part No.
A2F101A610
92P100117A
1515S98004
92P100097A
151598004
122H002305
122H051602
92P200013A
92P200015A
92P200016A
92P100119A
92P100127A
92P100125A
92P100123A
92P100124A
92P100116A
A2F101A640
92P000023A
92AAA0019A
92P100122A
814011730U
814011723U
92P100121A
92P100088A
92AAA0017A
813381750U
92P700007A
122H061605
0515832003
0500101036
811022680U
816112080U
811022080U
A2G512A650
92AAA0016A
11

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
FA pvp mt Pcs Assy
164004 164005 1C4001
DVD MECHA 46Mbit Flash||64Mbit SDRAM}| _ EEPROM
I Acraso1 Y v
|
i pasgasceneensnaas nacenmepsepatarosaesy ASDAT2
i SI — 019)
' KO)
Vy pickup el
I @)
a : ap ASDAT1
a 1c4002
12) MPEG / MICON
I 7 RF-AMP
B47 ASDATO
1 SW PCB ASSY
I] spinDLe @_16} SPis [7S]
1} Motor [=| sp1_|
6a ASPDIF
oh sS_Y
feece . sc
ey —or
@ cB
FLDC—
28V
IC654
FIP Driver IC
ZTE J
V651 FL TUBE
OPERATION 2. [EJ] OPERATION
PCB ASSY PCB ASSY

El 4/6
Ree Nas as le mas Cae ae a aT 1
1
t icgo04 PoMi742KkE AUDIOLPF&AMP
' AUDIO DAC (C, Lfe) IC8006-1/2
; vou. 2, @ BASSCOF J8002
1
>
'
©)
CENTER
1 ASDAT2
++) () A, suB
: 5 i (O) WOOFER
t 1C8005 PCM1742KE 1C8006-2/2 4
i AUDIO DAC (Ls, Rs) bur ‘2
’
your.
2
.
s
J8002
AUDIO
1 i i eee a 6) L OUT
" aspat er San a (5.1 ch)
H T R
' IC8003. PCM1742KE Recor aan
1
AUDIO
DAC
(L,
R)
icgoe-1/2
,
\ © vourL 2, @BAS560F J800
' 7) is 1 6) L
! GO)
1 ASDATO (2) FRONT
@
a>
O)
R
i iceo0e-22 | |
'
Toe dea Bie eS Ce eet AUDIO
mame oye
1C7301
Video Driver
EY
5/6
a
ch
=
18001
J7301
FAs rout 4ch BUS SW ‘
QO co | | (08) semneo our
[a POWER PCB ASSY
6
om 03 J8102
Caer
Sag
ro
DIGITAL
OUT
COAXIAL
0S8101
[|
OPTICAL
CP7301 CP503 J8101
Ope ea (9) A
— 2 Be ule
Or
© @
|B
SCART
@) oves 6) @ | cvas
| AUDIO’ Yes (3) L
rel AUDIOR lo ) R
z 4
$ @& 2
6 & 2¢8
a 8 e 8 2
8
&
=
&
zgve
|epsoo3
CP502
2
£
S&
Svat
oI
P.CONs12V
V+5A V+5V V+5S ap V+6A t i) AT+12V for MUTE
a E\6/6 tf} je a) P.CONsSV
§ —_ic4008 Var ) P.CONs6V
vaipe REG+HBVIC y.4 visa Vase i ®) P.CON+3.3V
t
t
0
AT+3.3V
= CG FE @ FL DC-
¢ 64 a =| FL DC+
z ¢ & i -28V
z 2 & @
& oo & 501
o
5
=
Power
Transformer
wy < Pr
a ~~ &
=
13

= 3 = 4 a
1 = 2
3.2 OVERALL WIRING CONNECTION DIAGRAM
= :
Oo
<
1D
IECHA ASSY (A2G512A650)
[2a] FOCSRTN_|
zo] snc
H GND(CD) [ia] GND
VOL(OVD) ie] 10 _ovo7s_|
GND(OVO) [_FoeNo |
LD(OV0}
GND(DVD) GND
H OPTICAL PICKUP ten
MON(COM) VRCOM
¥/ 2 MON(DVD) VA650(DVD)
rr ES |
A | oa
\ 8 [| Bi
a
| | _Dvp/cD(sW) | | swi(DVD/CD) |
Cc Cc
|
1 E [ec
VCC
VREF
i) GND
| ER eS a |
SW PCB ASSY
A2F101A640
(A eaaitaAs ) cp2301!
|
oe eee
' SPINDLE M2601
MOTOR JCV9B06
www nm nr wm mmm nm mn mmm err rrr rer rrr rrr r rrr nw rrr nrrewrrer eres
ESeEAIC, ee, Ha
ioe [s|__umrsw_|
[ieee fe] swieno)
|
LOADING MOTOR ;
PCB ASSY
(A2F101A610)
eS
cP2302
_
scot 0-8 [i] cL0se | ans
[rs [2 | a0
| fs|_oPen |
| sca ea yy RS eee
a
eerie
CP4002
Sees
Soe
Se
ee
-——__
ns
evzo0
|i
[2
[3
|
[a]
9
[softs
CD601(11P FFC) 8 3 Blalslald
122HOB1002 al |S eye tala a
O69EV63050 alals 6{7 819 fil
[Power | yes ene
POWER
OPERATION 2 BI
PCB ASSY
(A2G502A280) OPERATION
PCB ASSY
| coeos,6P FC)! (A2G604A270)
122H062801
14

@ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or
"PCB PARTS LIST".
@ The A\ mark found on some component parts indicates the importance of the safety factor
of the part. Therefore, when replacing, be sure to use parts of identical designation.
: The power supply is shown with the marked box.
ee
WOOFER
1 38002 AUDIO
L OUT
AT
‘A
1/6-
‘A
6/6)
2
]pvrroure
(5.1
eh)
R
DVD MT PCB ASSY (A2G604A130) em
PN 1/6 : MPEG/MICON/RF-AMP BLOCK} § L
FRONT
[iN 2/6 : MEMORY BLOCK 4
[3/6 : LOADER/MOTOR DRV BLOCK if
PN 4/6 : AUDIO JACK BLOCK | 47302
VIDEO OUT
©
Oly
©] cb (COMPOSITE)
© Cr
: i VIDEO OUT
38001
Shs Ju:00 OUT
FN 5/6 : VIDEO SEC BLOCK
PN 6/6 : POWER PORT BLOCK
a,
w Ee al
| |>
8 /8/2/_leiglelSlal_lelsigh.| 8 =i
BSlolslzlslelZ/518|S/=/S/8/8la| Sslelol S98) Io
SWMIZISIS|ZISISIS(S/SlalSiT/T/8| SFisi2) Plelzi\m
SROlSl=(FlClolalzlelElolclz|r 25/515 SS) 16
SOlOOVR! EI OlS| <]o ae|% a3
Oo) jo az Wet Le og Os
Oo & a < S|
= —lalele+lwlolnlolo/el=lalel= iN ~~] ulo
wel[alalt+}/mololnjala/Slrj/V/2/z ~|n}]o
CP502(14P) CD8001(12P FFC)
Cord Connector 122HC0C3001
06C32E3504
wel[ulal+[mlolmn]lola/2 size
w~|nlal+lol@oln|ofa]/S Ni TlSJolol[rn[olwl[sjolas-
~——sa eoto ———— =) 8101
N >| > Q
So als >l>|a/a = 2 25
we) |“l2} /2/$/s/s| 8/z\/e 83 23 a} |e
2/2/51 215 (5/2/2| £/0/ oe 2S] lo/elols|z|,/B/alolalo
S/8/S19]©/o/G/8/
<la/G
Qn
O5/5|6/8/Gl/2
|S/"|3/
5/8
|8/S
ale, feye] fa 9S 3 A <| |= SCART
& o
(fi1/2-
[a
2/2)
en
'
|
/\
POWER
PCB
ASSY
(A2G604A240)
os
|
[@
1/2
:
POWER
BLOCK
OPTICAL
'
'
9/2
:
DIGITAL
AUDIO
BLOCK
ae
LIVE a
mi} m
NEUTRAL BROWN
15

1 = 2
3.3 DVD MT PCB (1/6) ASSY
FV 1/6 pvp wt Pcs assy (A2G604A130)
©® MPEG/MICON/RF-AMP BLOCK
FROM/TO LOADER/MOTOR DRV|
‘A(3}
BG}
C8}
D {a}
E(3}
F(a}
MOIt {3}
L001 {3}
(Doz {3)
ViP4 {3}
DMSO {3}
FMSO {3}
© | Taciose 1s)
5 | TROPEN @}
PWMOUTI {3}
Eg) trso
FOSO {3}
OPO {3}
OP+ {9}
OP- {3}
TROUT {3}
TRIN (3)
STBY {3}
v20 (3}
LIMIT {3}
10a (3) —<
DEICG {3)
RF (3}
D_GND (2,3,4,5,6)
(RF)
MAO {2)
MAY (2}
. MAB {2}
. MA (2)
DWE# {2}
DQMo (2}
DOMt {2}
Dao {2}
Dat {2}
0Q2 {2}
DQ3 {2}
DQs {2}
DQE {2}
DQ6 {2}
Ti ($) TOW_ADIN6 (JTAG)
007 {2}
Bas (2)
3) TMS/V_ADINS (JTAG)
3.3 (3) TCK/V_ADING (JTAG)
DQ9 {2}
DQI0 {2}
DQ1t (2}
Dat2 (2}
Dats {2}
D014 (2)
00
aT e102 TDOW_ADIN7 (JTAG)
Dats (2}
BN 216
‘AQ {2} ——~<>-
At)
£2 (2)
(38) IAS (PU)
1.8 (8) ona (PU)
229) IOAS (PU)
2.0) ions (PU)
A3 {2}
A4 (2) AIS
AS {2}
AB (2) ANd
AT {2}
AB Iz}
4902)
A10 (2}
Alt (2)
Al2 (2}
A13 (2)
A142}
AIS (2}
AI6 (2}
A172}
A18 (2}
A19 (2)
A20 (2}
ADO {2}
ADI (2}
AD2 (2}
ADS (2}
ADA (2}
0.0. 0.0 0.0 9.0
S_VREFN(®)
apevss(®)="
s_vem(S)™
S_VREFP(®)
APLLVSSVDD3
XIOWR
ANG
HIGHA7 (PU)
XIOCS (PU)
St) IOCAt (PU)
a
1.0
XIODE
33
(8) pvops
0.
irae 4g
01B
oni
018
040390.1 B
@) ado (B)AD1 (@)ap2 (2)a03
0.90
ADS {2}
ADE {2}
AD7 (2}
PWR# {2}
PCE# {2}
PRD# {2}
D_GND (2,3,4.5,6}
N16
(@)Dvss (18)
Ic4002
MT1389EE/B2-L
MPEG/MICON
{Puy
DVSS (3)
(@) xUWR (PU)
QURDE 3.8/8) xuRD (PU)
TP4033_ 0.045
=
o
a
‘3
RFGNDI8(@)
QUWR# 3.3,
PRDi#
Do
ADT AD2 AD3 AD4 ADS ADE
D7.
AMZ,
AD

sppir(Q)2
(RF)
>: RF SIGNAL ROUTE
3: VIDEO SIGNAL ROUTE
(SY)
.2 S VIDEO SIGNAL ROUTE (Y ch)
: >: S VIDEO SIGNAL ROUTE (C ch)
RICH)
: i}: VIDEO SIGNAL ROUTE (RICR ch)
(GAY)
i: VIDEO SIGNAL ROUTE (G/Y ch)
(B/CB)
i: VIDEO SIGNAL ROUTE (B/CB ch)
@)
_[2>: AUDIO DATA SIGNAL ROUTE
{DA)
“E>: AUDIO SIGNAL ROUTE (Digital)
A063. yo 4-1%
Qps0s8 __ 4069 A380 +:1%
(2)
(Po) AD16 CE) 8 NC.
(PD) RD17 (SYNC 0.18
(pp) RD18 (8° 9 nc.
(Po) RD19 (2 Nc =~
(3) nc
V+3{V43D)
RXD_
TxD.
D_GND
FROM/TO POWER PORT
FROM/TO VIDEO.
VSEL1 {5}
ETTER {5}
SQUEEZE {5}
UXP {5}
FUCR {5}
spy Py 5/6
VBS {5}
S_C {5}
S_Y {5}
‘D_GND {2,3,4,5,6}
FROM/TO AUDIOMJACK
SD {4}
SCK {4}
DAC_XCS0 {4}
XAMUTE {4}
XMMUTE {4)
-ALRCK {4}
-ABCK {4}
-ACLK {4) Al 46
-ASDATO {4}
-ASDATI {4}
-ASDAT2 {4}
-ASPDIF {4}
D_GND {2,3,4,5,6)
—— DLN (2,3,4,5,6)
R4007
© TRAIos
© TPR4O40
© TP4042
Gg TPAt05
FROM/TO DISRLAY
CP4002 (creo)
00_.6232,.017_006_ 00+
So Te403 cx [1]
1P4096 DIMtoF) | 2
3
DO(F tom)| 4
5
6
La
8
S ese s
2ffee22FFF, nF 2
= = be rs
BATFE N GU SARER B
cegede a
ASSSSSSSRS5rR5QReR
GTOB OSM OdoTNGonadKod sy ogo ns fosy 10K HDA 5
a ef] A | oF] ff oo] o 09] ©] | | 9] 09] oo oF |
=] 5] ol} el] 3) ed] 05) 3) 5] 5] 5] | 5] 3) od] c)
3 3 8] | le
i EF}
F O |,| iF
3 Gg
&
5 zl :
3 | 3 0
a
z — wl
8 2
az Z
= = a
[7] es
3/2 a) Sl de
ele o| alas) §

1 = 2
3.4 DVD MT PCB (2/6) ASSY
F\2/6 pvp mt PcB Assy (A2G604A130)
@® MEMORY BLOCK
FROM/TO MPEG/MICON/RF-AMP
DQ0 {1}
Dat {1}
DQ2 {1}
DQ3 {1}
DQ4 {1}
DQs {1}
DQ6 {1}
DQ7 {1}
DQs {1}
DQ9 {1}
DQI0 {1}
Dati {1}
DQ12 {1}
DQI13 {1}
DQ14 {1)
DQ15 {1}
MAO {1}
A 1/6 MA1 {1}
MA2 {1}
MAS {1}
MAd {1}
MAS {1}
MAG {1}
MA7 {1}
MAB {1}
MAQ {1}
MA10 {1}
MA11 {1}
DWE# {1}
SDCKE {1}
SDCLK {1)
DOM1 (1}
DQM0 {1}
DCAS# {1}
DRAS# {1}
DBAI {1}
DBAO {1}
DCS# {1}
AO {1}
At {1}
A2 {1}
A3 {1}
A4 {1}
AS {1}
AG {1}
A7 {1}
A8 {1}
Ag {1}
A10 {1}
Alt {1}
Al2 {1}
A13 {1}
A14 {1}
A15 {1}
A16 {1} PRD#
A 1/6 AI7 {1}
A18 {1}
A19 {1}
A20 {1} °
ADO {1}
AD1 {1} PCE#
AD2 {1}
ADS {1}
AD4 {1} Al
ADS {1}
AD6 {1}
AD7 {1}
PRD# {1}
PCE# {1}
PWR# {1}
{V+3D)
V+3 {1,6} > ——————
D_GND {1,3,4,5,6} spccrmmaamcnr, A
NOTE : THE DC VOLTAGE EACH PART WAS
MEASURED WITH THE DIGITAL TESTER NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST
| DURING PLAYBACK. AT THE TIME OF PRINTING AND SUBJECT TO
CHANGE WITHOUT NOTICE
18

64Mbit SDRAM
K4S641632H-UC75
16Mbit FLASH
Ic4004 S29ALO16D70TFIO20
12 17
S) ate ats (~) Atg
33 1.0
3) BYTE# at4 (™) Als
08
(8) vss Ais (@ Al4
07 15
(9) pis At2(* Aig
19 25
(3) 7 Att (9) At
13
(2) p14 Ato (@ Au
12 1.6
oe © wo
(=) D13 AS
o7
os ws
(8) p12
1.6 ;
Qo ea
33
(S)veo 3
1.6
no (8) D11
1.6 B
anti
13
(8) p10
Aig *28)ouK
14
Not 8) De ai7(&) Als
0.9
@m
8.) 09
26
———+(8) 0&#
0
——_—_——_()vss
9
2
(3)a8 aroap (af) 22 MAIO
AT AO (8) 0.7 MAO
PEE EER PER TOPE
aH |
5896-546 -56 4
5 5 @ 8
=
. ioe 6 ; t, i
is
16 2.0 MA2
25 @ 4g 5 @ AS A2(8
vi As (g's MA3
vss vec (§)
4 wa %
si slg}8
a] Ey}
o
19
. 5 = 6 7 = 8

1 = 2
3.5 DVD MT PCB (3/6) ASSY
F\3/6 pvp mt Pcs assy (A2G604A130)
@ LOADER/MOTOR DRV BLOCK
C2308, 0.18
fF
ve
P2301
0 DEICG
PICK-UP
CP2301 4 C2301, ,0.1B Vss8
09-5000-024-001-001
GND
+
(
TP2305
;
=
es
(a)
20
4
=
Ja002
@_Tres0s
(E)
oe
a
:
Cy
Ja003
©
T2307
V)
TF
5
‘C)
Cc
JG004
@_Tr2a08
i
3c
- Op
Hes
oe
C
TP2309
10A
a
|
swiovicn)
|—<——
apne
Tezgo2
(FF)
9
|
VAF(AF_OUT)
[St
_—@
.
:
ee
JG006
@
_Trest0
(5)
og
o
|?
‘A)
cy
3G007
@
Tp2a11
(A)
4
Sit
A
—
a
&
[ia]
vrssoovn)
-
O
[is
VACOM
TP2313
Ou
a4]
varsocco)
na
i
0145 GND
es
Ee]
om
16 LD_CD(780) Bra
— ©
7 PD/GND
117
|
TP2303
Q-trests
18] LO_DVD(650) |
19
GND
aT
=
NC
L.
No
2302
0.1B
[20
tr
TP2316
21]
TRKG
DAV
<
TP2317
=
22|
TAKGRTN
:
7P2318
.
23}
FOCSDAV
:
TP2319
5
24|
FOCSRTN
-
LOADING
CP2302
Al
,00,6232..005_006_
800+
QTP2320
LOAD.
Offs] coan.
Sra ease |
Sy
o
@1P2322
TROUT
LL
[1]
ciose
=
a
C2323
pa
Tn
ee
018 —|_opo _|
aon
n 3
a nN
SLED/SPINDLE
8
s*
CP2303
a
=
5
i
=
@
Ife
rae
—
ah
a
Q
Ik
a
A
12825
MOT.
SLED-
8
3
g
QO
:
5
1P2326
MOT_SLED+
7
.
O
113
oe
1P2327
i]
2
kis
<5
T2028
Pe
MOT_SPDL+ 1
ri
SPDs
p—_Q
|
a
|
=
MOT_SPDL-
Boy
a>?
Va3F
NOTE : THE DC VOLTAGE EACH PART WAS
MEASURED WITH THE DIGITAL TESTER
DURING PLAYBACK.
NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST
AT THE TIME OF PRINTING AND SUBJECT TO
CHANGE WITHOUT NOTICE
FN3/6
20
680K
150K
0.0
plo2
VROTL(E DE
PI
a2307 40.0
28K3018T106 S} 9 9
V+5S,
R2307
100K
5.0
VR CTL,
Q2301
KTC3875S_Y_RTK
R2308
vA
40K
V+6A
0.0
0.0
R2309
10K
100K
<
g
©2325
0.001 B
C2314
1B