Pioneer PRO-607PU User manual

ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
ARP3400
T – ZZY SEPT. 2006 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks
PRO-607PU KUCXC AC120 V
PRO-607PU
PLASMA DISPLAY
¶This service manual should be used together with the following manual(s):
Model No. Order No. Remarks
PDP-6071PU/KUCXC ARP3394 SAFETY INFORMATION, EXPLODED VIEWSAND PARTS LIST, BLOCK DIAGRAM,
PCB PARTS LIST, ADJUSTMENT, IC INFORMATION etc.
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS ..............................2
2. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...................10
2.1 OVERALL WIRING DIAGRAM............................................10
2.2 HNM BLOCK DIAGRAM .....................................................12
2.3 CONNECTOR PIN DESCRIPTION ....................................13
2.4 HN MODULE ASSY (1/6) ....................................................14
2.5 HN MODULE ASSY (2/6) ....................................................18
2.6 HN MODULE ASSY (3/6) ....................................................20
2.7 HN MODULE ASSY (4/6) ....................................................22
2.8 HN MODULE ASSY (5/6) ....................................................24
2.9 HN MODULE ASSY (6/6) ....................................................26
3. PCB CONNECTION DIAGRAM................................................ 28
3.1 HN MODULE ASSY ............................................................28
4. TROUBLESHOOTING ..............................................................30
5. IC INFORMATION.....................................................................33

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1. CONTRAST OF MISCELLANEOUS PARTS
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
Reference Nos. indicate the pages and Nos. in the service manual for the base model.
NOTES:
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
561
473
R50
1R0
5621
560
47k
0.5
1
RD1/4PU J
RD1/4PU J
RN2H K
RS1P K
56 x 10
1
47 x10
3
R50
1R0
561
473
5.62k RN1/4PC F562 x 10
1
5621
• Parts of the packing section are all mentioned in this manual.
1.1 PACKING SECTION
Speed clamp x3
Bead band x3
Noise filter
for G-Link cable
Binder for noise filter
9, 11, 13, 27, 28
8
1
3
16
15
15
12
6
25
24
19
18
23
23
10
21
20
24
26
17
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7
22
4

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•PACKING Parts List
Mark No. Description Part No.
>1 Power Cord (2 m) ADG1215
2 G-LINK Cable (3 m) VDX1010
3 Remote Control Unit AXD1531
4 Battery Cover AZN2681
NSP 5 Alkaline Dry Cell Battery (LR6, AA) VEM1023
6 Ferrite Core CTX1054
7 Binder Assy AEC1908
8 Cleaning Cloth AED1285
9 Operating Instructions (English) ARB1573
10 Caution Card ARM1239
11 Cleaning Caution ARM1303
NSP 12 Warranty Card ARY1123
NSP 13 Card ARY1156
14 •••••
15 Vinyl Bag AHG1347
16 Polyethylene Bag S AHG1395
17 Polyethylene Bag AHG1394
18 Pad (607 T-L) AHA2617
19 Pad (607 T-R) AHA2618
20 Pad (607 B-L) AHA2619
21 Pad (607 B-R) AHA2620
22 Accessory Box AHC1091
23 Reinforce Carton (607) AHC1092
24 Under Carton (607) AHD3548
25 Upper Carton (607EL) AHD3543
26 Mirror Mat AHG1397
27 Disclaimer Sheet ARX1139
28 Terminal Position Sheet AAX3335

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PRO-607PU/KUCXC and PDP-6071PU/KUCXC are constructed the same except for the following :
PCB ASSEMBLIES
P21 - 1 1..MAIN Assy AWV2312 AWV2309
NSP 1..IO Assy AWV2313 AWV2310
P21 - 2 2..TANSHI ASSY AWW1156 AWW1153
P21 - 3 2..POD ASSY AWW1154 AWW1158
P11 - 2 2..SIDE ASSY AWW1157 AWW1155
1..HN MODULE Assy Not used AWV2311 Refer to “Replacement of AWV2311:
HOME NETWORK MODULE Assy”
MULTI BASE SECTION
P21 - 37 Terminal Panel A (U/B) ANC2394 ANC2396
P21 - 38 POD StayA ANG2933 Not used
P21 - 38 POD Stay B Not used ANG2934
DLNA Stay Not used ANG2932 No.1
Wire Saddle Not used AEC1751 No.2
Loking Wire Spacer Not used AEC2098 No.3
4P Housing Wire (J124) Not used ADX3417 No.4
3P Housing Wire (J125) Not used ADX3484 No.5
Flexible Cable (J216) Not used ADD1474 No.6
Reuse Wire Saddle Not used AEC1945 No.7
REAR SECTION
P11 - 16 NSP Name Label AAL2839 AAL2822
P11 - 19 Terminal Label A (U/B) AAX3325 Not used
P11 - 19 Terminal Label A (U/E) Not used AAX3331
P11 - 20 Terminal Label B50 (U/B) AAX3414 Not used
P11 - 20 Terminal Label B50 (U/E) Not used AAX3416
P11 - 25 Function Button Sheet (U) AAK2895 AAK2903
P11 - 26 Input Cover Label U AAX3363 Not used
P11 - 26 Input Cover Label U/E Not used AAX3404
FRONT SECTION
P13 - 3 Front Case Assy AMB2930 AMB2950
P13 - 4 Pioneer Name Plate AAM1109 Not used
P13 - 4 Badge Not used AAM1100
PDP SERVICE ASSY
P24 1..PDP SERVICE Assy AWU1228 AWU1229
P24 - 1 NSP 2..P. Chassis (607)Assy AWU1178 Not used
P24 - 1 NSP 2..P. Chassis (607E)Assy Not used AWU1195
CONTRAST TABLE
Part No.
PDP-6071PU
KUCXC
Ref. No. Symbol and Description Remarks
Mark PRO-607PU
KUCXC
Note : For PCB ASSEMBLIES, Refer to “ CONTRAST OF PCB ASSEMBLIES ”.
1.2 EXTERIOR SECTION
: The numbers in the remarks column correspond to the numbers on the “ EXPLODED VIEWS ”.

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EXPLODED VIEWS
No.5No.5No.4No.4
No.5No.5
No.5No.5
Note: see next pageNote: see next page
No.5No.5No.1No.1
No.5No.5No.7No.7
No.5No.5No.2No.2
No.5No.5No.3No.3
No.5No.5No.6No.6
POD Stay BPOD Stay B
PMB30P080FNIPMB30P080FNI AMZ30P060FTBAMZ30P060FTB
AMZ30P060FTBAMZ30P060FTB BMZ30P060FTBBMZ30P060FTB
BMZ30P060FTBBMZ30P060FTB
No.5No.5No.4
No.5No.5
No.5
Note: see next page
No.5No.5No.1
No.5No.5No.7
No.5No.5No.2
No.5No.5No.3
No.5No.5No.6
POD Stay B
PMB30P080FNI AMZ30P060FTB
AMZ30P060FTB BMZ30P060FTB
BMZ30P060FTB

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Replacement of AWV2311: HOME NETWORK MODULE ass'y
There are two types of HOME NETWORK MODULE ass'y in interface with MAIN ass'y,
and only AWV2311-B/J is available as a service parts ass'y.
AWV2311- A/J AWV2311- B/J
J7601: ADX3483 yes no
CN7802: KM200NA3L no yes
Connection with MAIN ass'y Figure A Figure B
When AWV2311-A /J is used in the product, order ADX3484 in addition,
and connect it with MAIN ass'y as shown in Figure B.
Or perform the following steps as shown in Figure A.
1. Take off ADX3483 from the defective ass'y
2. Solder it to the same point (4th pin in IC7803) on a service parts ass'y
3. Fix the wire by bond-lock, and then connect it with MAIN ass'y
When AWV2311-B /J is used in the product,
replace the defective ass'y with a service parts ass'y as shown in Figure B.
Figure A: AWV2311-A /J
Figure B: AWV2311-B /J
Fix the wire by bond-lock.
Fix the wire by bond-lock.
4th pin in IC7803
4th pin in IC7803
ADX3484
ADX3484
CN7802
CN7802
M17
M17
M17
M17
ADX3483
ADX3483
ADX3485
ADX3485
Fix the wire by bond-lock.
4th pin in IC7803
ADX3484
CN7802
M17
M17 ADX3483
ADX3485

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CONTRAST OF PCB ASSEMBLIES
•MAIN ASSY
AWV2309 and AWV2312 are constructed the same except for the following :
Mark Symbol and Description Part No.
AWV2312 AWV2309 Remarks
[DT AV BLOCK]
IC7105 R5520H001B Not used
IC7108 Not used TC7WH157FU
Q7102 Not used 2SC4116
C7135 ACH1421 Not used
C7136, C7138 CKSSYB104K10 Not used
C7178 Not used CKSSYB104K10
F7105 Not used VTF1084
L7103, L7104 BTX1042 Not used
L7106 ATH1160 Not used
R7173 Not used RS1/16SS103J
R7112 RS1/16SS0R0J Not used
R7163 RS1/16SS0R0J Not used
CN7101 AKM1276 Not used
[POWER 0 BLOCK]
Q4102 Not used UPA1917TE
Q4103 Not used 2SC4116
C4134 Not used CKSSYB104K10
R4113 Not used RS1/16SS102J
R4114 Not used RS1/16SS223J
R4115 Not used RS1/16SS104J
R4169 Not used RS1/10S0R0J
[BOARD IF BLOCK]
R4031 RS1/16SS0R0J Not used
R4011 Not used RS1/16S0R0J
R4032 Not used RS1/16SS0R0J
CN4011 Not used AKM1274
CN4016 Not used AKM1275
CN4017 Not used AKM1235
[AV SW BLOCK]
C4703 Not used CKSRYB105K10
C4755, C4756 Not used CCG1205
R4713 Not used RS1/16SS101J
R4821 Not used RS1/16SS104J
R4827, R4829 Not used RS1/16SS202J
R4830 RS1/16SS473J RS1/16SS104J
R4833 Not used RS1/16SS104J
R4836 RS1/16SS473J RS1/16SS104J
[RGB SW BLOCK]
C4945, C4946, C4947 Not used CKSRYB105K10
R4901, R4902, R4904 Not used RS1/16SS220J
[MAIN UCOM BLOCK]
R8454 RS1/16SS103J Not used
R8470 RS1/16SS103J Not used
R8469, R8453 Not used RS1/16SS103J
Note: For Schematic Diagram and PCB Connection Diagram. Refer to “Service Manual: Order No. ARP3395”

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SEMICONDUCTORS
IC7703 AGC1027
[8620 BLOCK(U)]
SEMICONDUCTORS
IC7601 EM8620L-LFC
MISCELLANEOUS
F 7601,7602 ATX1066
X 7601 ASS1208
RESISTORS
R 7646,7647 RS1/16SS1400F
R 7649-7651 RAB4CQ330J
R 7652-7654 RAB4CQ103J
Other Resistors RS1/16SS###J
•HN MODULE ASSY (AWV2311)
Note: For Schematic Diagram and PCB Connection Diagram. Refer to “2.4 - 2-9 Schematic Diagram and 3. PCB Connection Diagram”
•TANSHI ASSY
AWW1153 and AWW1156 are constructed the same except for the following :
Mark Symbol and Description Part No.
AWW1156 AWW1153 Remarks
R8842, R8910 RS1/16SS0R0J Not used
R8843 Not used RS1/16SS0R0J
JA8801 AKB1338 AKB1343
JA8803, JA8805 AKB1331 AKB1341
JA8807 AKB1334 AKB1344
JA8808, JA8809 AKB1332 AKB1342
JA8810 Not used AKN7008
•POD ASSY
Mark Symbol and Description Part No.
AWW1154 AWW1158 Remarks
R9200 RS1/16SS0R0J Not used
R9201 Not used RS1/16SS0R0J
AWW1158 and AWW1154 are constructed the same except for the following :
•SIDE ASSY
Mark Symbol and Description Part No.
AWW1157 AWW1155 Remarks
R9141 RS1/16SS0R0J Not used
R9142 Not used RS1/16SS0R0J
JA9101 AKB1303 AKB1304
JA9102 AKB1305 AKB1306
AWW1155 and AWW1157 are constructed the same except for the following :
Note: For Schematic Diagram and PCB Connection Diagram. Refer to “Service Manual: Order No. ARP3395”
Note: For Schematic Diagram and PCB Connection Diagram. Refer to “Service Manual: Order No. ARP3395”
Note: For Schematic Diagram and PCB Connection Diagram. Refer to “Service Manual: Order No. ARP3395”
Mark No. Description Part No. Mark No. Description Part No.
CAPACITORS
C 7601-7609 DCH1201
C 7610,7611 CCSSCH7R0D50
C 7612,7613,7615-7639 CKSSYF104Z16
[8620 DDR BLOCK(U)]
SEMICONDUCTORS
IC7701,7702 EDD2516AKTA-6B
MISCELLANEOUS
F 7701 ATL7002
RESISTORS
R 7709,7710 RS1/16SS1001F
R 7711-7718 RAB4CQ560J
Other Resistors RS1/16SS###J

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PRO-607HD
CAPACITORS
C 7701-7717 CKSSYF104Z16
C 7722-7726 DCH1201
[ETHERNET BLOCK(U)]
MISCELLANEOUS
7752,7753 VNE1949
SEMICONDUCTORS
IC7751 TC74LCX125FTS1
IC7753 BR93L46RFJ-W
IC7754 RTL8100CL-LF
Q 7751 2SB1197K
MISCELLANEOUS
F 7751-7753 ATL7002
JA7752 AKP1307
X 7751 ASS1209
RESISTORS
R 7753 RS1/16SS5601F
R 7754,7755,7757,7758 RS1/16SS49R9F
Other Resistors RS1/16SS###J
CAPACITORS
C 7751 BCG1059
C 7752,7753,7756,7757 CKSSYB103K25
C 7754,7755 CCSSCH100D50
C 7758-7762,7764-7779 CKSSYF104Z16
[HNM USB BLOCK(U)]
SEMICONDUCTORS
IC7801 VT6212L-G
IC7803 R5520H001B
MISCELLANEOUS
L 7801 ATH7015
F 7801-7806 ATL7002
X 7801 ASS1210
CN7801 KM200NA5L
CN7802 KM200NA3L
RESISTORS
R 7803 RS1/16SS5111F
R 7806 RS1/16SS1021F
Other Resistors RS1/16SS###J
CAPACITORS
C 7801-7803 DCH1201
C 7805 CCSRCH102J50
C 7806,7807 CCSSCH200J50
C 7808 CEHVKW221M10
C 7809-7823 CKSSYF104Z16
C 7824 CEHVKW100M16
[HNM IO BLOCK(U)]
SEMICONDUCTORS
IC7851 PST596IN
IC7852 TC74LCX04FTS1
IC7853 NJM2746V
IC7854 TC7S00F
IC7855 CY2305SC-1H
IC7856 WM8728SEDS
IC7857 TC74LCX125FTS1
Q 7852-7854 2SA1586
Mark No. Description Part No. Mark No. Description Part No.
MISCELLANEOUS
L 7852-7854 LCTAWR47J2520
F 7852-7858 ATX1066
X 7851 ASS1211
CN7851 CKS3888
RESISTORS
R 7851 RS1/16SS37R4F
R 7859,7861,7875 RS1/16SS75R0F
R 7876,7886 RS1/16SS1501F
R 7877,7887 RS1/16SS6801F
R 7879,7888 RS1/16SS3301F
R 7880,7893 RS1/16SS5101F
R 7895-7897 RS1/16SS75R0F
Other Resistors RS1/16SS###J
CAPACITORS
C 7851-7858,7861,7862 CKSSYF104Z16
C 7859,7860,7881,7883 DCH1201
C 7865 CKSSYF104Z16
C 7869,7870,7873 CCSSCH470J50
C 7871,7872,7874,7876 CCSSCH220J50
C 7875 CKSSYB103K25
C 7877 CCSSCH220J50
C 7880,7884 CCSRCH102J50
C 7882,7886 CCSRCH821J50
C 7885,7887 DCH1201
C 7888-7890 CCSSCH100D50
[HNM POWER BLOCK(U)]
SEMICONDUCTORS
IC7901 LM2664M6X
IC7902 NJM2846DL3-25
IC7903,7904 LTC3412EFE
D 7901,7902 RB051L-40
MISCELLANEOUS
L 7901 ATH1206
L 7902 ATH1207
F 7901 ATX1059
F 7902 ATL7002
CN7901 AKM1290
RESISTORS
R 7903,7909 RS1/16SS3093F
R 7904,7910 RS1/16SS1103D
R 7905,7911 RS1/16SS7502D
R 7906 RS1/16SS5763F
R 7912 RS1/16SS9312F
Other Resistors RS1/16SS###J
CAPACITORS
C 7901 CKSRYB334K10
C 7902 CKSQYF475Z10
C 7903,7906 BCG1059
C 7904 CCSRCH471J50
C 7905,7907,7908 CCSRCH102J50
C 7909 CEHVKW101M6R3
C 7910,7914,7917,7920 CKSSYF104Z16
C 7911,7918 CCSSCH101J50
C 7912,7919 BCG1050
C 7913,7915,7916 DCH1201

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2. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
2.1 OVERALL WIRING DIAGRAM

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PRO-607HD
for AWV2311-B
for
AWV2311-A

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2.2 HNM BLOCK DIAGRAM
•HNM Ass'y Block Diagram
Connector to outside of the ass'y Host controll signal Other digital signal
Power supply block
Ethernet block
DDR block
USB block
8620 block
I/O block
PCI clock
block
IC xxxx
IC7701
EDD2516AKTA-6B
[DDR-SDRAM (256Mbit)]
IC7703
AGC1027-A-PI
(S29GL128N90TFIR2)
[Flash Memory (128Mbit)]
IC7702
EDD2516AKTA-6B
[DDR-SDRAM (256Mbit)]
Connector to Main Ass'y
+5V for USB Bus-power
+5V for Power supply
Memory bus
Peripheral bus
PCI bus
PCI clock
X7851
ASS1211-
[33MHz OSC]
IC7855
CY2305SC-1H
[Clock Buffer]
L7801
ATH7015-
[C. mode filter]
IC7803
R5520H001B
[USB High-side
Switch]
to USB Receptacle Connector
USB Differencial
signal
+5V
IC7753
BR93L46RFJ-W
[EEPROM (1kbit)]
IC7751
TC74LCX125
[3-state Buffer]
TxRx
Tx / Rx
IC7857
TC74LCX125
[3-state Buffer]
Reset Reset
Reset
Reset
IC7851
PST596IN
[Reset IC]
IC7852
TC7S00F
[NAND] IC7852
TC74LCX04
[Inverter]
Reset
+3.3V +2.5V -5.0V+1.2V+5.0V
IC7902
NJM2846DL3-25
[Regulator IC]
IC7903
LTC3412EFE
[SW Reg. IC]
IC7904
LTC3412EFE
[SW Reg. IC]
RJ-45 Ethernet Connector
IC7801
VT6212L-G
[USB Controller]
IC7754
RTL8100CL-LF
[Ethernet Controller]
IC7601
EM8620L-LFC
[Digital Media Processor]
27MHz
X'tal
24MHz
X'tal
25MHz
X'tal
* Or, a wire is soldered
directly to IC7803.
IC7901
LM2664M6X
[Converter IC]
CN7901
CN7851
*CN7802
CN7801 JA7752
AKP1307-
CN (JA) xxxx
xx MHz
X'tal
Classification of each component
IC, memory, regulator and so on
X'tal or oscillator Power supply
Differential signal Bus signal

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PRO-607HD
2.3 CONNECTOR PIN DESCRIPTION
HNM Ass'y MTB MAIN Ass'y
[HN1] CN7851 [M14] CN4017
pin pin name I/O description voltage (V) pin
1 TXD_DLNA I UART signal with Main ass'y, Main => HNM +3.3 / 0 1
2 RXD_DLNA O UART signal with Main ass'y, HNM => Main +3.3 / 0 2
3 RST_DLNA I Reset signal for HNM ass'y, Active low +3.3 / 0 3
• •
20 20
HNM Ass'y MTB MAIN Ass'y
[HN2] CN7901 [M15] CN4016
pin pin name I/O description voltage (V) pin
1 +5V I+5V power supply +5.0 1
2 N.C. - No use in this model - 2
3 GND - 0 3
4 GND - 0 4
HNM Ass'y USB cable
[HN3] CN7801
pin pin name I/O description voltage (V)
1 +5V O+5V for USB bus-power +5.0
2D- I/O USB differential signal minus +3.3 / 0
3D+ I/O USB differential signal plus +3.3 / 0
4 GND - 0
5 Sheild - 0
HNM Ass'y MTB MAIN Ass'y
[HN7] CN7802* CN4011
pin pin name I/O description voltage (V) pin
1 N.C. - No connection in this ass'y - 1
2 +5.1V I +5V for USB bus-power +5.1 2
3 N.C. - - 3
* CN7802 connector exists only in AWV2311-B.
For AWV2311-A, a wire is directl
y
soldered to 4th pin of IC7803.
•Voltage at each connecter.

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2.4 HN MODULE ASSY (1/6)
•8620 BLOCK
HN MODULE ASSY (1/6)
1/2
2/2
1/2
Large size
SCH diagram

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•8620 BLOCK
HN MODULE ASSY
(1/6)
1/2
2/2
2/2
Large size
SCH diagram

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C
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B
C
D
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2.5 HN MODULE ASSY (2/6)
•86220 DDR BLOCK
HN MODULE ASSY (2/6)

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C
D
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B
C
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2.6 HN MODULE ASSY (3/6)
•ETHERNET BLOCK
HN MODULE ASSY (3/6)