Pioneer G-5 Technical manual

Product Update Guide
5th Generation Plasma Models
G-5
Technical Training Department
1925 E. Dominguez Street
Long Beach, CA 90810

Contents
Preface………………….………….4
New Product Information……….5~21
Media Receiver Section………...23~35
Specifications……………….……..24
Front Panel & Connectors………..25~26
Trap switch………..…………….….27
Digital Tuner Board Block…….......28
Power Supply………………….…...29~30
AV Block……………………..…...…31
Main Board Block……………..…...32~33
Disassembly……………………......34~35
.
Plasma Panel Section…….……37~50
Overall Block………………...…...38~39
Panel IF Block…………….……...40~41
Digital Video Block……….…....…42~43
X-Drive Block……………….….....44
Y-Drive Block……………………..45
Power On Sequence………..…...46
Disassembly….……………..…....47~50
LED Trouble Shooting………...…51~59
Factory Service Modes……..…60~87

Lead in the solder used in this product
is a known reproductive toxicant which
may cause birth defects or other reproductive
harm. (California Health and Safety Code
Section 25249.5).
When servicing this or handling circuit
boards and other components which
contain solder, avoid unprotected skin
contact with the solder. Also, when
soldering do not inhale any smoke or
fumes produced.
This technical training guide will address
the disassembly and adjustments of the
Pioneer Generation 5 Plasma Display models.
This guide was designed as a servicing aid
and is not intended to replace the service
manual. The student should have the
appropriate service manual on hand when
when using this guide. Data in the service
manual for this unit contains specific
information on safety, parts and adjustments.
Safety information
Important safety data for this Pioneer model
is contained in the service manual. Before
returning the unit to the customer, complete
all product safety obligations and tests.
Technicians who bypass safety features or
fail to carry out safety checks may expose
themselves and others to possible injury,
and may be liable for any resulting damages.
Preface
For more information on electronic
circuits and block diagrams refer
to the Service manual.
4

PRO-1410HD
PRO-1010HD
PRO-
810HD
PRO-920HD
PRO-1120HD
Plasma Products(North America)
2004
Panel :PRO-435P/ PRO-505P
Systems
MR :PRO-R05U
ELITE
PRO-1410HD ---- Made by NPD
PRO-1010HD ---- base model: PDP-504CMX
Monitors
PDP-5045HD
PRO-810HD ---- base model: PDP-434CMX
Systems Panel :PDP-434P/ PDP-504P
PDP-4345HD MR :PDP-R05U
PDP-
5004/5014
Regular Line
PDP-4304/4314 PDP-5004 / 5014 ---- base model: PDP-504CMX
Monitors
PDP-4304 / 4314 ---- base model: PDP-434CMX
5

Pioneer Plasma
All the great technologies of the
previous models
!Pure Drive
!ACE II
!3:3 Pull Down
!Deep Encased Cell Structure
!Pure Color Filter
Now including
!Digital Cable Tuner
PDP-5045HD
PDP-4345HD
6

New PIONEER – Built in Cable Tuner
Digital Cable Tuner
!Passport EPG (banner only) Regular line
!POD slot (Point Of Deployment - Host Interface Card)
!Seamless operation between digital and analog
tuners
!DTV closed captioning
Simple
Banner
Extended
Banner
7

PDP-5045HD
50” HDTV Wide screen Plasma Television
Best in Class Picture Quality
ACE II for over 1 Billion Colors, Advanced Pure Cinema with 3:3 Pull-Down
Pure Drive Signal Processing
Pure Digital Process, Pioneer Exclusive Chipset, ATSC Tuner, DCR with Cable CARD
Specifications:
!16 x 9 Wide screen Aspect Ratio
!WXGA 1280 x 768p Resolution
!1,000 cd/m2Brightness
!Integrated ATSC Tuner
!Pure Drive Image Processing
!Deep Encased Cell Structure
!ACE II for over 1 billion colors
!Advanced Pure Cinema with 3:3 Pull down
!Vertical or Horizontal Mount Media Receiver
!Advanced PIP Capability
!Dual HDMI Inputs
!Energy Star Certified
!2-Way Speakers with Framed or Under Mount
!Swivel Table Top Stand
8

PDP-4345HD
43” HDTV Wide screen Plasma Television
Best in Class Picture Quality
ACE II for over 1 Billion Colors, Advanced Pure Cinema with 3:3 Pull-Down
Pure Drive Signal Processing
Pure Digital Process, Pioneer Exclusive Chipset, ATSC Tuner, DCR with Cable CARD
Specifications:
!16 x 9 Wide screen Aspect Ratio
!XGA 1024 x 768p Resolution
!1,100 cd/m2Brightness
!Integrated ATSC Tuner
!Pure Drive Image Processing
!Deep Encased Cell Structure
!ACE II for over 1 billion colors
!Advanced Pure Cinema with 3:3 Pull down
!Vertical or Horizontal Mount Media Receiver
!Advanced PIP Capability
!Dual HDMI Inputs
!Energy Star Certified
!2-Way Speakers with Framed or Under Mount
!Swivel Table Top Stand
9

50” & 43” E ELIT
LITE
EMonitors
!Pure Drive
!ACE II
!3:3 Pull Down
!Pure Color Filter II
!Dual HDMI inputs
!2nd Generation ISF
!New Cosmetics
PRO-1010HD
PRO-810 HD
10

50” & 43” E ELIT
LITE
EMonitors
Terminal Layout （50 ” & 43 ” ）
SR+ out 232C
SPEAKER
R
SPEAKER
ACPower
L
*75
*75- -2.2k SW hides in the back side 2.2k SW hides in the back side
SAudio
Audio
G/B/R/HD/VD
(Analog RGB or
Component) BNC
Composite
In/Out(BNC)
S Audio Audio
HDMIHDMI/D-sub
Switch
Input- 4 Input- 3 Input- 2 Input- 1
BNC Terminal BNC Terminal Switchable
HDMI
HDMI
D
-
sub 15
RGB HV
Component
Composite
S
-
Terminal
11

PRO-1010HD
50” HDTV Wide screen Plasma Monitor
Best in Class Picture Quality
ACE II for over 1 Billion Colors, Advance Pure Cinema with 3:3 Pull-Down, ISF C3, Color Management
Pure Drive Signal Processing
Pure Digital Process, Pioneer Exclusive Chipset
Specifications:
!16 x 9 Wide screen Aspect Ratio
!WXGA 1280 x 768p Resolution
!1,000 cd/m2Brightness
!Pure Drive Image Processing
!Deep Encased Cell Structure
!ACE II for over 1 billion colors
!Elite Color Management
!ISF C3Certified
!Black Stripe Coating
!Advanced Pure Cinema with 3:3 Pull down
!Advanced PIP Capability
!Pure Color Filter II
!Dual HDMI Inputs
!Energy Star Certified
!NEW Cosmetic Design
12

PRO-810HD
43” HDTV Wide screen Plasma Monitor
Best in Class Picture Quality
ACE II for over 1 Billion Colors, Advance Pure Cinema with 3:3 Pull-Down, ISF C3, Color Management
Pure Drive Signal Processing
Pure Digital Process, Pioneer Exclusive Chipset
Specifications:
!16 x 9 Wide screen Aspect Ratio
!XGA 1024 x 768p Resolution
!1,100 cd/m2Brightness
!Pure Drive Image Processing
!Deep Encased Cell Structure
!ACE II for over 1 billion colors
!Elite Color Management
!ISF C3Certified
!Black Stripe Coating
!Advanced Pure Cinema with 3:3 Pull down
!Advanced PIP Capability
!Pure Color Filter II
!Dual HDMI Inputs
!Energy Star Certified
!NEW Cosmetic Design
13

E
ELIT
LITE
EPlasma TV
Everything that is in the current
model PLUS!!!
!Digital Cable Tuner (w/
expanded Passport EPG)
!2nd Generation ISF Mode
!New 1st Surface Pure Color
Filter
!Improved Pure Drive
!New Speaker System PRO-1120HD
PRO-920HD
14

New E ELIT
LITE
E– Built in Cable Tuner
Unidirectional Digital Cable Tuner
!Passport EPG (grid & banner)
!POD slot (Host Interface)
!Seamless operation between digital and analog
tuners
!DTV closed captioning
Extended
Banner
Simple
Banner
EPG Grid (ELITEonly)
15

E
ELIT
LITE
E1st Surface Pure Color Filter
!First in the industry to have this type of filter construction
!Reduces ambient light reflection
!Video image does not reflect back into the panel from the filter
!20% improvement in contrast ratio in bright environments
Conventional Panel
Structure
Single Layer
Panel
Glass
Video
Image
video
image
Light reflection
Light
Reflection
Glass Glass
16

Color Expansion
The darker 1st Pure Color Filter works in conjunction with the
The darker 1st Pure Color Filter works in conjunction with the driving driving
circuitry
circuitry
Most Broadcast Video
Most Broadcast Video
Signals are at this level.
Signals are at this level.
Color
Color
Expansion
Expansion
Conventional
Conventional
Driving
Driving
Emission Strength
Emission Strength
Average Luminance Level of Video Signal
Average Luminance Level of Video Signal
17

New Speaker Design
18

PRO-1120HD
50” HDTV Wide screen Plasma Television
Best in Class Picture Quality
ACE II for over 1 Billion Colors, Advance Pure Cinema with 3:3 Pull-Down, ISF C3, Color Management
Pure Drive Signal Processing
Pure Digital Process, Pioneer Exclusive Chipset, ATSC Tuner, DCR with Cable CARD, Passport EPG
Next Generation Glass
Deep Encased Cell Structure, Black Stripe Coating, Energy Star Certified
Specifications:
!16 x 9 Wide screen Aspect Ratio
!WXGA 1280 x 768p Resolution
!1,100 cd/m2Brightness
!Integrated ATSC Tuner
!Pure Drive Image Processing
!Deep Encased Cell Structure
!ACE II for over 1 billion colors
!Elite Color Management
!ISF C3Certified
!Passport EPG
!Advanced Pure Cinema with 3:3 Pull down
!Vertical or Horizontal Mount Media Receiver
!Advanced PIP Capability
!Pure Color Filter II
!Dual HDMI Inputs
!Improved Amplifier
!Energy Star Certified
!NEW ELITE Television Cosmetic Design
19

PRO-920HD
43” HDTV Wide screen Plasma Television
Best in Class Picture Quality
ACE II for over 1 Billion Colors, Advance Pure Cinema with 3:3 Pull-Down, ISF C3, Color Management
Pure Drive Signal Processing
Pure Digital Process, Pioneer Exclusive Chipset, ATSC Tuner, DCR with Cable CARD, Passport EPG
Next Generation Glass
Deep Encased Cell Structure, Black Stripe Coating, Energy Star Certified
Specifications:
!16 x 9 Wide screen Aspect Ratio
!XGA 1024 x 768p Resolution
!1,100 cd/m2Brightness
!Integrated ATSC Tuner
!Pure Drive Image Processing
!Deep Encased Cell Structure
!ACE II for over 1 billion colors
!Elite Color Management
!ISF C3Certified
!Passport EPG
!Advanced Pure Cinema with 3:3 Pull down
!Vertical or Horizontal Mount Media Receiver
!Advanced PIP Capability
!Pure Color Filter II
!Dual HDMI Inputs
!Improved Amplifier
!Energy Star Certified
!NEW ELITE Television Cosmetic Design
20