Pioneer SD-533HD5 Setup guide

Projection TV Training Guide
SD-533HD5 & SD-643HD5
Multimedia & Web Training Department
545 Nolen Drive Suite 100
Southlake, Texas 76092

Contents
Preface ……………………….…….. 3
PCB Layouts
Overall ………………………….…... 4
Signal Assembly ….………………. 5
Video IP Block …………….….…… 6
Power Supply ……………………… 7
Deflection …………………………... 8
Digital Convergence ……………… 9
Small Assembly’s ………………….10
Block Diagrams
High Voltage ………………………. 11
I/P Conversion ……………………. 12
Vertical Blanking ……………….… 13
System Control …………………… 14
Overall ……………………………… 15
Protection Circuit ………………… 18
Power Supply ……………………... 19
Adjustment Comparisons
Adjustment 2 ….…...………….…… 20
Adjustment 3 …..….……………….. 21
Disassembly and Adjustment Section … 22
Front Panel & Screen ……………. 23
Rear Cover ………………...………. 24
Anode Cable ………………....….… 25
Service Method …………...…....…. 26
Adjustments ……………..………… 27
Failure Diagnosis …………………. 49
Power Supply P.D. ………………... 49
Deflection P.D. …………………….. 50
Protection Block ( P.D.) ………….. 51
Connecting A/V Equipment ……... 53
V. Chip Function ………………...… 56
Specifications ……………………… 57

Preface
This technical training guide will address
the disassembly and adjustments of the
Pioneer SD-533HD5 Projection Television.
This guide was designed as a servicing aid
and is not intended to replace the service
manual. The student should have the
appropriate service manual on hand when
when using this guide. Data in the service
manual for this unit contains specific
information on safety, parts and adjustments. Lead in the solder used in this product
is a known reproductive toxicant which
may cause birth defects or other reproductive
harm. (California Health and Safety Code
Section 25249.5).
Safety information
Important safety data for this Pioneer model
is contained in the service manual. Before
returning the unit to the customer, complete
all product safety obligations and tests.
Technicians who bypass safety features or
fail to carry out safety checks may expose
themselves and others to possible injury,
and may be liable for any resulting damages.
When servicing this or handling circuit
boards and other components which
contain solder, avoid unprotected skin
contact with the solder. Also, when
soldering do not inhale any smoke or
fumes produced.
For more information on electronic
circuits and block diagrams refer
to Service manual ARP3094

PCB Layout ( Back View)
POWER SUPPLY
DEFLECTION
CRT DRIVE
DIGITAL CONVERGENCE
VIDEO IP
SIGNAL
AWV1887
AWV1891
AWV1910
AWV1892
AWV1889
AWV1909
SD-533HD5
SIGNAL
AWV1891
VIDEO IP
AWV1910
POWER SUPPLY
AWV1887
VIDEO IP
AWV1890-
VIDEO IP
AWV1890-
CRT DRIVE
AWV1889
DEFLECTION
AWV1909
DIGITAL CONVERGENCE
AWV1892

Signal Assembly AWV1891
2101-2200
2201-2300
2301-2400 4001-4100
2501-2600
2601-2700
2701-2800
2801-3000
2401-2500
3901-4000
SIGNAL Assembly AWV1891 Component Location Numbers
SYNC DET BLOCK
"
"
"
"
"
"
"
"
"
MAIN COLOR DECORDER BLOCK
SUB COLOR DECORDER BLOCK
AV I/O BLOCK
SYNC BLOCK
TUNER1 BLOCK
TUNER2 BLOCK
MAIN MICRO-COMPUTER BLOCK
3D Y/C SEP BLOCK
AV I/O BLOCK
SYNC DET BLOCK SUB COLOR DECORDER BLOCK
SYNC BLOCK
MAIN MICRO-COMPUTER BLOCK
MAIN COLOR DECORDER BLOCK
TUNER 1 BLOCK
TUNER 2 BLOCK
3D Y/C SEP BLOCK
VR3901
Adjustment
VR3901
---
Signal Adj Mode FACTORY
Signal Adj Mode FACTORY
Signal Adj Mode FACTORY
Signal Adj Mode FACTORY
Signal Adj Mode FACTORY
---
Adjustment
Signal Adj Mode FACTORY
Elite PRO-510HD
MAIN Y adjustment SD-533HD5 MAIN Y adjustment
MAIN COLOR adjustment
MAIN TINT adjustment
noneTUNER SOUND adjustment
SUB Y adjustment
SUB COLOR adjustment SUB Y adjustment SUB COLOR adjustment
MAIN TINT adjustment
MAIN COLOR adjustment
V BLK0 PHASE adjustment
SUB TINT adjustment SUB TINT adjustment
noneOSD POSITION adjustment
---

AWV1910 Component Location Numbers
"
1401-1600
3201-3900
3001-3200
1901-2100
"
"
"
SUB MICRO-COMPUTER BLOCK
IP BLOCK
TWIN PICTURE BLOCK
VIDEO BLOCK
Video IP Assembly
IP BLOCK
VIDEO BLOCK SUB MICRO-COMPUTER BLOCK
TWIN PICTURE BLOCK
Adjustment
---
---
---
none
none
none
PANEL RIGHT adjustment
PANEL LEFT adjustment
FLESH TONE adjustment
SD-533HD5
Elite PRO-510HD Adjustment

Power Supply Assembly AWV1887
901-1000
1601-1650
POWER SUPPLY BLOCK Component Location Numbers
101-200
201-300
301-400
751-800
POWER SUPPLY Assembly AWV1887
"
"
"
"
"
"
VELOCITY MODULATION BLOCK
AUDIO BLOCK
AUDIO EQ BLOCK
STANDBY BLOCK
PRIMARY BLOCK
SECONDARY BLOCK
POWER SUPPLY BLOCK
STANDBY BLOCK SECONDARY BLOCK
PRIMARY BLOCK
AUDIO BLOCK
AUDIO EQ BLOCK
Velocity MODULATION BLOCK
VR101
VR301
Adjustment
Adjustment
VR101
VR301
Elite PRO-510HD SD-533HD5
130v adjustment
5V adjustment 120v adjustment 5V adjustment

701-750
401-500
801-900
501-600
601-700
DYNAMIC FOCUS BLOCK
CONVERGENCE AMPLIFIER BLOCK
AWV1909
"
"
"
"
"
DEFLECTION Assembly
HIGH VOLTAGE BLOCK
HORIZONTAL DEFLECTION BLOCK
VERTICAL DEFLECTION BLOCK
Deflection Assembly
Component Location Numbers
HORIZONTAL DEFLECTION BLOCK DYNAMIC FOCUS BLOCK
VERTICAL DEFLECTION BLOCK HIGH VOLTAGE BLOCK
CONVERGENCE AMPLIFIER BLOCK
Connected to
DIGITAL CONVERGENCE Assembly
AWV1892
VR602VR601
Adjustment
Adjustment
VR601
VR602
Elite PRO-510HD
HV adjustment
X-RAY adjustment
SD-533HD5
HV adjustment
X-RAY adjustment

Digital Convergence Assembly AWV1892
DIGITAL CONVERGENCE ASSEMBLY AWV1892 Component Location Numbers
DIGITAL CONVERGENCE ASSEMBLY " 1201-1400
DIGITAL CONVERGENCE ASSEMBLY
connected to
DEFLECTION Assembly
AWV1888-A/AWV1909-A(for service)
Adjustment
Adjustment
---
Elite PRO-510HD
OSD POSITION adjustment SD-533HD5 none

CRT Drive And Small Assembly’s
AWZ6611
AWZ6612
AWZ6609
AWZ6610
Component Location Numbers
1001-1050
1051-1100
1101-1150
POWER SW ASSEMBLY
SHORT ASSEMBLY
AWZ6605
AWZ6606
R CRT DRIVE ASSEMBLY
G CRT DRIVE ASSEMBLY AWZ6607
AWZ6608
B CRT DRIVE ASSEMBLY
FRONT CONTROL & LED ASSEMBLY
FRONT INPUT ASSEMBLY
REM SENCER ASSEMBLY
B CRT DRIVE ASSEMBLY
AWZ6607
FRONT INPUT ASSEMBLY
AWZ6608
POWER SW ASSEMBLY
AWZ6611
SHORT ASSEMBLY
AWZ6612
REM SENSOR ASSEMBLY
AWZ6610
FRONT CONTROL & LED ASSEMBLY
AWZ6608
G CRT DRIVE ASSEMBLY
AWZ6606
R CRT DRIVE ASSEMBLY
AWZ6605
VR1151
1151-1200
Adjustment
VR1151
Adjustment
DPO adjustment
SD-533HD5
none
RLS adjustment
Elite PRO-510HD
PRE BRIGHT adjustment ---