Pit Boss PB100P Instruction Manual

MODEL / MODÈLE : PB100P1
PART / PIÈCE : 75284
INSTRUCTIONS AND USE | INSTRUCTIONS ET UTILISATION
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read this
instruction manual thoroughly before installing or servicing this equipment. Do not store or use gasoline, other flammable liquids or
vapors in the vicinity of this or any other appliance. A liquid propane tank not connected for use should not be stored in the vicinity of
this appliance. Failure to follow these instructions could result in property damage, bodily injury or even death. Contact local building
or fire officials about restrictions and installation inspection requirements in your area.
AVERTISSEMENT : Une mauvaise installation, ajustement, modification, service ou entretien peut provoquer des blessures ou
des dommages à la propriété. Veuillez lire attentivement le manuel d’instructions avant d’installer ou d’effectuer le service de
cet équipement. Ne pas ranger ou utiliser l’essence, les autres liquides inflammables ou vapeurs à proximité de cet appareil ou
de tout autre appareil. Une bonbonne de propane liquide non reliée pour l’utilisation ne doit pas être remisée à proximité de cet
appareil. Ne pas suivre ces instructions peut entraîner des dégâts matériels ou des blessures corporelles graves pouvant aller
jusqu’à la mort. Contactez les responsables locaux de la construction ou des incendies au sujet des restrictions et des exigences
d’inspection de l’installation dans votre région.
PB100P
  
SAVE THESE INSTRUCTIONS! MANUAL
MUST BE READ BEFORE OPERATING!
  

CONSERVER CES INSTRUCTIONS !
VOUS DEVEZ LIRE CE GUIDE AVANT
D’UTILISER LE BARBECUE !
FOR OUTDOOR USE ONLY. NOT FOR COMMERCIAL USE.
POUR UN USAGE EXTÉRIEUR. PAS POUR USAGE COMMERCIAL. FUEL NOT INCLUDED. CARBURANT NON INCLUS.
5005166

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 
         
      
   .    
       
    .
Please read and understand this entire manual before attempting to assemble, operate
or install the product. This will ensure you receive the most enjoyable and trouble-free
operation of your new portable gas grill. We also advise you retain this manual for
future reference.
DANGERS AND WARNINGS
1. A minimum clearance of 254mm (10 inches) from combustible constructions to the
sides of the grill, and 254mm (10 inches) from the back of the grill to combustible
constructions must be maintained. Do not use this appliance indoors or in an
enclosed, unventilated area. This appliance must not be placed under overhead
combustible ceiling or overhang. Keep your grill in an area clear and free from
combustible materials, gasoline and other flammable vapors and liquids.
Should a grease fire occur, turn the grill OFF and leave the lid closed
until the fire is out. Do not throw water on. Do not try to smother
the fire. Use of an all-class (class ABC) approved fire extinguisher is
valuable to keep on site. If an uncontrolled fire does occur, call the
Fire Department.
2. The liquefied petroleum (LP) cylinder must be constructed and marked in accordance
with the specifications for LP Gas Cylinders of the U.S. Department of Transportation
(D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and
Tubes for Transportation of Dangerous Goods; and Commission.
3. This outdoor grill is not intended for installation in/on recreation vehicles or boats.
Never use this appliance in an enclosed space, such as a camper,
tent, car, boat or home. This appliance is not intended for and should
never be used as a heater.
4. This appliance is not recommended for children, persons with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they
are under direct supervision or instruction by a person responsible for their safety.
5. Parts of the barbecue may be very hot, and serious injury may occur. Keep young
children and pets away while in use. Do not touch hot surfaces. Use heat-resistant

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gloves, long-handled tongs, or cooking mitts at all times, since the grill will become
very hot. Open the hood carefully when cooking to avoid burns from the hot air and
steam trapped inside.
6. Never use the grill without the grease tray installed and hung under the firebox. Without
the grease tray, hot grease and debris could leak downward and produce a fire hazard.
7. Do not obstruct the flow of combustion and ventilation air to this appliance. Keep
the burner tube and portholes clean and free from debris. Clean before use. Regular
care and maintenance is required to prolong the lifespan of your unit.
8. Always check for gas leaks when you connect and disconnect the regulator to the
gas cylinder, especially after a period of storage (for example, over winter). Check
all connections for leaks with a soapy water solution and brush. Never use an open
flame to check for leaks.
9. Clean and inspect the gas regulator before each use of the outdoor cooking gas
appliance. Replace the gas regulator prior to being used if there is evidence of
excessive abrasion or wear. Use only the gas regulator assembly that has been
supplied with this gas grill. Do not use a regulator from another manufacturer.
Do not use lava rock, wood chunks, charcoal, lighter-fluid, or spirit
for lighting your grill. Keep all such substances and liquids well away
from appliance when in use.
10. Operate this appliance using liquefied petroleum only, which is also specified on the
rating label on the unit. Do not attempt to operate your grill on other gases. Do not
attempt to convert this LP unit to natural gas. Failure to follow this warning could
lead to fire, bodily harm, and will void your warranty.
PROPANE GAS WARNINGS
1. Ensure the gas cylinder is purchased by a reputable supplier. An incorrectly filled or
an overfilled LP tank can be dangerous. The overfilled condition combined with the
warming of the LP gas tank (a hot summer day, tank left in the sun, etc.) can cause LP
gas to be released since the temperature increase causes gas to expand. Gas released
from the cylinder is flammable and can be explosive.
2. Do not use an LP gas cylinder if it has a damaged valve or shows signs of dents,
gouges, bulges, fire damage, corrosion, leakage, excessive rust, or other forms of
visual external damage; it may be hazardous and should be checked immediately by
a liquid propane supplier.
If you see, smell, or hear the hiss of gas escaping from the cylinder,
do not attempt to light appliance. Extinguish any open flame.
Disconnect from fuel supply.
3. Do not connect or disconnect the gas cylinder while the unit is in use or is still hot.
When grill is not in use, ensure regulator knob is turned to OFF and disconnect the

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gas cylinder. Never move or transport the unit while the gas cylinder is attached. Do
not store a spare LP gas cylinder under or near the appliance.
CARBON MONOXIDE (“  ”)
Always use a gas appliance outdoors in an open area with good ventilation to avoid
breathing toxic fumes from combustion or leaking gas. Carbon monoxide is a colorless,
odorless, tasteless gas produced by burning gas, wood, propane, charcoal or other fuel.
Carbon monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels
can result in headaches, dizziness, weakness, nausea, vomiting, sleepiness, confusion, loss
of consciousness or death. Follow these guidelines to prevent this colorless, odorless gas
from poisoning you, your family, or others:
• See a doctor if you or others develop cold or flu-like symptoms while cooking or
in the vicinity of the appliance. Carbon monoxide poisoning, which can easily be
mistaken for a cold or flu, is often detected too late.
• Alcohol consumption and drug use increase the effects of carbon monoxide
poisoning.
• Carbon monoxide is especially toxic to mother and child during pregnancy, infants,
the elderly, smokers, and people with blood or circulatory system problems, such as
anemia, or heart disease.

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  
COPYRIGHT NOTICE
Copyright 2017. All right reserved. No part of this manual may be
copied, transmitted, transcribed, stored in a retrieval system, in any
form or by any means without expressed written permission of,
Dansons Inc.
3411 North 5th Avenue, Suite 500, Phoenix, ,  85013
[e-mail] | [e-mail]
www.pitboss-grills.com
Toll-Free: 1-877-303-3134
Fax: [phone]
Safety Information ................................ 2
Parts & Specs............................................6
Assembly Preparation............................6
Assembly Instructions
Expanding The Feet..........................................7
Installing The Regulator Valve ......................7
Attaching The Lid Handle ..............................7
Connecting To A Gas Supply
Safe Grilling Environment..............................8
Gas Cylinder Requirements ..........................8
Installing A Gas Cylinder ...............................9
Disconnecting A Gas Cylinder ....................... 9
Operating Instructions
Grill Cooking.....................................................10
Preparation For Use - Leak Testing.............10
First Use – Grill Burn-Off ............................. 11
Preheating........................................................12
Automatic Start-Up Procedure................... 12
Manual Start-Up Procedure ........................ 13
Shutting Off Your Grill...................................13
Care & Maintenance
Checking The Gas Level.................................14
Cleaning Frequency........................................14
Tips & Techniques ..................................16
Troubleshooting ....................................17
Replacement Parts.................................19
Warranty
Conditions .......................................................20
Exceptions.......................................................20
Ordering Replacement Parts........................21
Contact Customer Service.............................21
Warranty Service ...........................................21
Accessories Sold Separately................ 22

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Part# Description
1 Firebox Assembly
2 Lid Handle
3 Regulator
NOTE: Due to ongoing product development,
parts are subject to change without notice.
Contact Customer Service if parts are missing
when assembling the unit.
  
1
2 3
 
Parts are located throughout the shipping carton, including inside the grill. Unpack the
grill and parts by removing all packaging materials.
Before assembly of product, review all parts and reference the parts list. If any part is
missing or damaged, do not attempt to assemble. Shipping damage is not covered under
warranty. Contact your dealer or Pit Boss Customer Service for parts.
Tool required for assembly: screwdriver. Tool not included.

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 
1.   
Parts Required:
1 x Firebox Assembly (#1)
Installation:
• Place the firebox on a clean, level
surface, thermometer on the top.
Tip the unit backwards and extend
the feet until they lock into position.
2.    
Parts Required:
1 x Regulator (#3)
Installation:
• Insert the end of the regulator valve
into the opening on the side of the
firebox. Hand-tighten by rotating
the part clockwise until completely
secured into the opening.
3.    
Parts Required:
1 x Lid Handle (#2)
Installation:
• Remove the pre-installed screws
from the lid handle. From inside
the barrel lid, insert one screw to
protrude to the outside. Hand-
tighten the screw (from the inside)
into the lid handle. Repeat same
installation for other end of lid
handle. Secure using tool.
• The unit is now assembled.

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    
  
This gas appliance is designed and certified for outdoor use only. Do not operate the grill
inside a building, garage, recreation vehicle, boat, screened porch or any enclosed area.
Keep the grill away from windy areas but keep the grill in a well-ventilated area. Do not
obstruct the flow of the combustion and ventilation air around the grill.
•    
A minimum clearance of 254mm (10 inches) from the sides of the grill and a
minimum clearance of 254mm (10 inches) from the back of the grill to adjacent
vertical combustible constructions must be maintained. We strongly recommend a
305cm (10 ft.) clearance of the grill to your home or any building.
•    
A minimum clearance of 254mm (10 inches) from the back of the grill above the
cooking surface to noncombustible constructions is required to allow the grill hood
to open completely. A minimum of 254mm (10 inches) clearance to the sides of the
grill above the cooking surface to noncombustible constructions is recommended.
WARNING: Do not place the grill under overhead, unprotected
combustible surfaces.
  
The grill is set and tested with liquid propane gas only. When purchasing a gas cylinder
for use with this unit, ensure it meets the following requirements:
1. 1 lb. capacity.
2. Marked “PROPANE.”
3. Constructed and marked in accordance with Specifications for LP Gas Cylinders
of the U.S. Department of Transportation (DOT) or the National Standard of
Canada, CAN\CSA-B339, Cylinders, Spheres and Tubes for Transportation of
Dangerous Goods; and Commission, as applicable (see label for marking).
4. Provided with a cylinder connection device that is compatible with the grill’s
regulator port.
CAUTION: It is important to inspect the cylinder connection device.
Check the propane tank valve rubber seal for cracks, wear or
deterioration prior to use. A damaged rubber seal can cause a gas
leak, possibly resulting in an explosion, fire, or severe bodily harm.
Do not use a propane tank with a damaged rubber seal.

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   
1. Ensure the regulator valve on the grill is completely closed by turning the knob
clockwise to the OFF position.
2. Remove the protective caps from the regulator valve opening and the top of the gas
cylinder. Save the caps.
3. Insert the 1 lb. gas cylinder into the threaded opening of the regulator valve. Turn
the cylinder clockwise until firmly seated. Hand-tighten only.
4. For optimum performance, allow cylinder to hang vertically off the edge of the table
or sits stable on a table (clean, level surface) where there is no danger of being
bumped or disturbed. Note proper positioning shown below:
WARNING: Do not fold up or transport grill with gas cylinder
attached. The cylinder may loosen off the valve, and cause a gas
leak, possibly resulting in an explosion, fire, or severe bodily harm.
Disconnect gas cylinder first before travel or storage.
   
1. Ensure the regulator valve on the grill is completely closed by turning the knob
clockwise to the OFF position.
2. Turn the cylinder counter-clockwise (by hand) to disconnect from the regulator
valve opening. Replace the protective caps on the regulator valve opening and the
top of the gas cylinder for storage (if not empty).
NOTE: If storing the grill indoors, leave the gas cylinder outdoors.

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 
 
The temperature readout on the thermometer can be affected by the following
factors: outside ambient temperature, the amount and direction of wind, the lid
being opened, and the quantity of food being cooked.
•   
For direct cooking on the main level cooking grid, place food on the cooking grid,
and then adjust the burner to the temperature required. Food is cooked directly
over the heat source. The burner heats up the flavor activator under the cooking
grid, which in turn heats the food on the grill. The natural food juices from cooking
fall onto the hot flavor activator below and vaporize. Rising smoke bastes the
food, giving it that unique barbecued flavor.
Use the direct cooking method for foods that take less than 25 minutes to cook:
steaks, chops, kabobs, sausages, and more. These foods should be turned once
halfway through the grilling time. To sear meats, place them over direct high heat
for 2 to 5 minutes per side. Smaller pieces require less searing time. Hamburgers,
steaks, chops, chicken breasts, and larger cuts of meat all benefit from searing.
After searing, finish cooking the food at a lower temperature to immerse more
barbecue flavor.
Controlling flare-ups are part of cooking meats on a grill. This adds to the unique
flavor of barbequed food; however, excessive flare-ups can also overcook your
food and create a dangerous situation for you and your grill. Excessive flare-ups
may result from large amounts of fat on the food being cooked or the build-up of
grease in the grill. If excessive flare-ups occur, do not pour water on the flames.
This can cause grease to splatter and could result in serious burns or bodily harm.
Instead, turn the regulator knob to OFF until the grease burns out. To prevent or
minimize flare-ups, trim all excess fat or skin from meats before grilling, keep the
grill clean and the grease tray empty.
•   
The warming rack is a convenient way to cook food slowly and further away from
the heat source. It can also be used to warm items such as bread or rolls. When
opening the hood, be mindful for dripping fat from the upper warming rack that
could drip onto the back of the grill. Always check that your upper warming rack is
properly fitted before use.
     
A leak test is used to determine the integrity of a seal. Before using your gas grill, perform
a leak test on the connection between the regulator and the gas cylinder to reduce the risk
of serious bodily injury or death from fire or explosion. A leak test should be performed a