Pit Boss Navigator PB550G User manual

MODEL / MODÈLE / MODELO / MODELL / MODELLO : PB550G
PART / PIÈCE / PARTE / TEIL / PARTE : 10613
    
IMPORTANT, READ CAREFULLY, RETAIN FOR
FUTURE REFERENCE. MANUAL MUST BE
READ BEFORE OPERATING!
      
IMPORTANT, PRENEZ CONNAISSANCE DE
CE DOCUMENT ET CONSERVEZ-LE POUR
RÉFÉRENCE ULTÉRIEURE. VOUS DEVEZ LIRE
CE MANUEL AVANT D’UTILISER LE BARBECUE!
    
 
IMPORTANTE, LEER DETENIDAMENTE,
CONSERVAR PARA REFERENCIA FUTURA. LEA
EL MANUAL ANTES DEL USO!
  
WICHTIG: AUFMERKSAM LESEN UND GUT
AUFBEWAHREN BITTE UNBEDINGT VOR
GEBRAUCH DIE BEDIENUNGSANLEITUNG
SORGFÄLTIG DURCHLESEN!
     

IMPORTANTE: LEGGERE ATTENTAMENTE E
CONSERVARE PER RIFERIMENTO FUTURO.
LEGGERE IL MANUALE PRIMA DELL'USO.
  |  ' |    |  |   
WARNING Please read the entire manual before installation
and use of this electric, pellet fuel-burning appliance. Failure
to follow these instructions could result in property damage,
bodily injury or even death. Contact local building or fire officials
about restrictions and installation inspection requirements in
your area.
AVERTISSEMENT  Veuillez lire l’intégralité du manuel avant
l’installation et l’utilisation de cet appareil électrique à combustion
de granulés de bois. Le non-respect de ces instructions peut
entraîner des dommages matériels, des dommages corporels
ou même la mort. Contactez les autorités locales compétentes
concernant les restrictions et les exigences d'inspection en vigueur
dans votre région.
ADVERTENCIA Lea todo el manual antes de instalar y usar
esta unidad que funciona con electricidad y combustión de
pellets. Si no se siguen estas instrucciones, pueden producirse
daños materiales, lesiones corporales o incluso la muerte.
Para consultar las restricciones y requisitos de inspección de
las instalaciones de su zona, póngase en contacto con los
encargados de edificio o el Departamento de Bomberos.
ACHTUNGBittelesen Siedie gesamteAnleitung sorgfältig durch,
bevor Sie dieses elektrische, pelletbefeuerte Gerät installieren
und benutzen. Die Nichtbeachtung dieser Anweisungen kann zu
Sachschäden, Körperverletzungen oder sogar zum Tod führen.
Wenden Sie sich an lokale Bau- oder Brandschutzbehörden, um
Informationen über Einschränkungen und Anforderungen an die
Installationsinspektion in Ihrer Nähe zu erhalten.
AVVERTENZA leggere l'intero manuale prima dell'installazione e
dell'uso di questa apparecchiatura elettrica per la combustione di
pellet. La mancata osservanza delle istruzioni può causare danni
alla proprietà, lesioni fisiche o morte. Contattare le autorità locali
competenti per l'edilizia o i vigili del fuoco per informazioni sulle
restrizioni e sui requisiti di ispezione degli impianti nella propria zona.
For outdoor and household use only. Not for commercial use.
Réservé à l'usage extérieur et résidentiel uniquement. Non destiné à un usage commercial.
Solo para uso doméstico y en el exterior. No apto para uso comercial.
Bitte nur im Freien und privat nutzen. Nicht für die gewerbliche Anwendung geeignet.
Solo per uso domestico ed esterno. Non per uso commerciale.
TM

2
EN ENGLISH
Parts & Specs...................................................................... 3
Assembly Preparation...................................................... 5
Assembly Instructions
Securing Feet To Support Legs..................................................5
Securing Support Plates .............................................................5
Securing Support Plates and Wheels.......................................6
Securing Support Plate To Support Legs For Wheels...........6
Securing Support Plate To Support Legs ................................6
Mounting Main Barrel To The Cart........................................... 7
Installing The Lid Stopper .......................................................... 7
Installing The Lid Handle............................................................ 7
Installing The Flame Broiler Components...............................8
Installing Flame Broiler Adjusting Bar.....................................8
Installing The Side Shelf .............................................................8
Securing The Front Shelf Brackets............................................9
Installing The Front Shelf...........................................................9
Installing The Grill Cooking Components ...............................9
Installing Grease Bucket ..........................................................10
Connecting To A Power Source................................................10
  
COPYRIGHT NOTICE
Copyright 2020. All right reserved. No part of this manual may be
copied, transmitted, transcribed, stored in a retrieval system, in any
form or by any means without expressed written permission of,
Dansons
3411 North 5th Avenue, Suite 500, Phoenix, ,  85013
[e-mail] | [e-mail]
www.pitboss-grills.com
Customer Service
Monday through Sunday, 4am - 8pm PST (EN/FR/ES)
Toll-Free: 1-877-303-3134, Fax: [phone]

3
EN
ENGLISH
  
Part# Description
1 Lid Stopper (x1)
2 Lid Handle (x1)
3 Lid Handle Bezel (x2)
4 Main Barrel (x1)
5 Flame Broiler Adjusting Bar (x1)
6 Flame Broiler Adjusting Bar Handle (x1)
7 Flame Broiler Slider (x1)
8 Flame Broiler Main Plate (x1)
9 Left Front Leg (x1)
10 Left Back Leg (x1)
11 Right Front Leg (x1)
12 Right Back Leg (x1)
13 Left Front Leg Trim Piece (x1)
14 Left Back Leg Trim Piece (x1)
15 Wheel (x2)
16 Right Bottom Support Plate (x1)
17 Left Bottom Support Plate (x1)
18 Short Support Plate (x2)
19 Front/Back Long Support Plate (x2)
20 Front Shelf (x1)
21 Front Shelf Bracket Right (x1)
22 Front Shelf Bracket Left (x1)
23 Grease Bucket (x1)
24 Right Side Table (x1)
25 Cooking Grid (x2)
26 Warming Rack (x1)
27 Meat Probe (x1)
28 Cable Clip (x1)
29 Power Cord (x1)
Part# Description
A Screw (x18)
B Washer (x18)
C Locking Washer (x18)
D Screw (x30)
E Wheel Axle Pin (x2)
F Wheel Cotter Pin (x2)
G Wheel Washer (x2)
NOTE: Due to ongoing product development, parts are subject to change without notice. Contact
Customer Service if parts are missing when assembling the unit.
   
220240, 50, 250, 3  
Diagram Illustration on next page.
MODEL UNIT ASSEMBLED (WxHxD) UNIT WEIGHT COOKING AREA TEMP. RANGE DIGITAL FEATURES

550
1,227mm x 1,195mm x 868mm
/ 48.3” x 47” x 34.17”
55.7 kg /
122.8 lb
Main - 2580.6 cm / 400 sq. in.
Upper Rack - 920 cm / 142.6 sq. in.
TOTAL - 3500.6 cm / 542.6 sq. in.
82-260°C /
180-500°F
Ten temperature
presets, start-up and
cool-down cycles,
electric igniter

4
EN ENGLISH
  
    
1
2
5
4
3
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19
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9
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7
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ENGLISH
 
IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws
completely until all screws for that step have been installed. Hardware combination involving a locking washer and
washer should be installed with the locking washer closest to the head of the screw.
1.     
Parts Required:
1 x Left Front Leg
(#9)
1 x Left Back Leg (#10)
1 x Left Front Leg Trim Piece (#13)
1 x Left Back Leg Trim Piece (#14)
6 x Screw (#D)
Installation:
• Use three screws to attach the Left Front Leg Trim Piece to the Left Front Leg.
Continue to install the Left Back Leg and Left Back Leg Trim Piece.
2.   
Parts Required:
1 x Left Front Leg
(#9)
1 x Left Back Leg (#10)
1 x Left Bottom Support Plate (#17)
1 x Short Support Plate (#18)
8 x Screw (#D)
Installation:
• Install one Short Support Plate to the side of the unit between of a Front
and Back Support Legs using four screws. Repeat the same installation
to mount the Bottom Support Plate to the same legs.
NOTE: Make sure Bottom Support Plate is facing up with correct direction.
 
Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister
pack after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the grill
before assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt
to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss®Customer Service for parts: Monday
through Sunday, 4am - 8pm PST (EN/FR/ES).
[e-mail] | Toll-Free: 1-877-303-3134 | Toll-Free Fax: [phone]
IMPORTANT: To ease installation and avoid injury, use two people when assembling this appliance.
Tools required for assembly: screwdriver and level.
Tools not included.
1
9
10
13
14
2
18
9
10
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EN ENGLISH
3.     
Parts Required:
1 x Right Front Leg
(#11)
1 x Right Back Leg (#12)
1 x Right Bottom Support Plate (#16)
1 x Short Support Plate (#18)
2 x Wheel (#15)
8 x Screw (#D)
2 x Wheel Axle Pin (#E)
2 x Wheel Cotter Pin (#F)
2 x Wheel Washer (#G)
Installation:
• Install one Short Support Plate to the side of the unit between of a Front
and Back Support Legs using four screws. Repeat the same installation
to mount the Bottom Support Plate to the same legs.
• Attach the large Wheel to the Support Leg by inserting the Wheel Axle
Pin through the Wheel Support Leg hole, then secure using the Wheel
Cotter Pin. Repeat installation for other Wheel on the same side.
NOTE: Make sure Bottom Support Plate is facing up with correct direction.
4.        
Parts Required:
2 x Front/Back Long Support Plate
(#19)
4 x Screw (#D)
Installation:
• Secure one Long Support Plate to one Support Leg for Wheel using two
screws. Ensure the flat side of the Support Plate is facing outwards.
Repeat the same installation to mount the other Long Support Plate to
the other Support Leg.
5.      
Parts Required:
4 x Screw
(#D)
Installation:
• Next, Secure the Long Support Plates to the Support Legs. Secure using
two screws for each plate.
5
3
12 11
18
16
15
15




4
19
19

7
EN
ENGLISH
6.      
Parts Required:
1 x Main Barrel
(#4)
12 x Screw (#A)
12 x Washer (#B)
12 x Locking Washer (#C)
1 x Power Cord (#29)
1 x Cable Clip (#28)
Installation:
• Please replace with the correct power cord for your country, if you find
the power cord does not match the plug you are using.
• Place the cable clips on the correct power cord. Insert the power cord
into the grove at the bottom of the hopper. Secure the cable clip to
the bottom of the hopper with the previously installed screw. Note
Illustration 6A.
• Prepare the Main Barrel to be mounted to the cart. Carefully, lift the Cart
into an upright position with the Wheels on the bottom. Position the
Cart next to the Main Barrel, with both facing the same direction. Using
a second person, prepare to lift the Main Barrel onto the Cart. With one
person lifting from the hopper side, and the other person lifting from
the opposing barrel end, carefully lift the Main Barrel, and slowly lower
onto the cart. Note illustration 6B.
• Next, open the Main Barrel lid. Adjust the rotation as needed to align the
screw holes of the Main Barrel to the Cart. Once placed, secure each leg
to the Main Barrel using three Screws, Washers, and Locking Washers.
Note illustration 6C.
7.    
Parts Required:
1 x Lid Stopper
(#1)
Installation:
• Secure the Lid Stopper onto the top of the Main Barrel using the pre-
installed screw on top of the Main Barrel.
8.    
Parts Required:
1 x Lid Handle
(#2)
2 x Lid Handle Bezel (#3)
Installation:
• Remove the pre-installed screws from the Lid Handle. From inside the
barrel lid, insert one screw protrude to the outside. Add a Bezel on
the screw. Then hand-tighten the screw (from the inside) into the Lid
Handle. Repeat for other side.
6
4
6


71
82
33
6
28
29

8
EN ENGLISH
9.     
Parts Required:
1 x Flame Broiler Main Plate
(#8)
1 x Flame Broiler Slider (#7)
Installation:
• Insert the Flame Broiler Main Plate into the main grill. Rest the Flame
Broiler Main Plate on the built-in ledge (on the inside right) of
the main grill that directs grease towards the grease bucket spout. Slide
the entire piece to the left side, and the two slots on the Flame Broiler
Main Plate will fit into the rounded ledge above the burn pot. It will sit
slightly at a downward angle. Note illustration 9A.
IMPORTANT: If the Main Plate is resting on the base of the Barrel,
it is installed incorrectly. Poor installation may result in damage to
your Main Grill Barrel.
• Place the Flame Broiler Slider on top of the Flame Broiler Main Plate
covering the slotted openings. Ensure the raised tab is on the left
and the two pins at the bottom of the Flame Broiler Slider place into
the holes of the Flame Broiler Main Plate to easily adjust for direct and
indirect flame when cooking. Both flame broiler parts are lightly
coated with oil to avoid rusting when shipped. Note illustration 9B.
NOTE: To maintain the searing and grilling performance of your cooking
grids, regular care and maintenance Is required. See Owner's Manual.
10.     
Parts Required:
1 x Flame Broiler Adjusting Bar
(#5)
1 x Flame Broiler Adjusting Bar Handle (#6)
Installation:
• Insert the Flame Broiler Adjusting Bar through the opening hole on
the left side of the Main Barrel. Add the Flame Broiler Adjusting Bar
Handle on the end outside the barrel. Next, slide the notched end of the
Adjusting Bar into the locking tab on the Flame Broiler Slider, giving you
adjustable access to the Flame Broiler Slider on the Main Plate.
11.    
Parts Required:
1 x Right Side Table
(#24)
2 x Screw (#A)
2 x Washer (#B)
2 x Locking Washer (#C)
Installation:
• Loosen the two pre-installed screws from the side of the Main Barrel.
Hook up the Right Side Table on the screws first then secure the two
pre-loosened screws into place.
• From underneath, secure the Right Side Table to the side panel of the
Main Barrel using two screws, washers, and locking washers.
9 7
8
9 8
11 24

10


6
5
5



9
EN
ENGLISH
12.     
Parts Required:
1 x Front Shelf Bracket Right
(#21)
1 x Front Shelf Bracket Left (#22)
4 x Screw (#A)
4 x Washer (#B)
4 x Locking Washer (#C)
Installation:
• Secure each Front Shelf Support Bracket onto the Front Support Leg by
using two screws, washers and locking washers.
13.    
Parts Required:
1 x Front Shelf
(#20)
Installation:
• Place the Front Shelf on the Front Shelf Support Brackets. Note
illustration 13A as unfolded Front Shelf.
• Note illustration 13B as folded Front Shelf.
• Front Shelf can also be placed on the Bottom Support Plates and be used
as Bottom Plate. Note illustration 13C.
14.     
Parts Required:
2 x Cooking Grids
(#25)
1 x Warming Rack (#26)
Installation:
• Place the Cooking Grids, side by side, on the grid ledge inside the Main Grill.
• Place the Upper Warming Rack on the upper ledge inside the Main Grill.
The Warming Rack will lock into place.
12
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

13
13
13
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10
EN ENGLISH
15.    
Parts Required:
1 x Grease Bucket
(#23)
Installation:
• Place the Grease Bucket on the spout hook on the end of the Main Barrel.
Ensure it is level to avoid grease spills.
• The unit is now completely assembled.
16.     
NOTE: Before plugging your Pit Boss®into any electrical outlet, ensure
the temperature dial is in the OFF position.
•  
This appliance requires 220-240 volts, 50hz, 250w service. It must be a
3-prong grounded plug.
•  
This appliance will work on most GFCI outlets, with a recommended
size of 15 amp service. If your GFCI outlet is highly sensitive to power
surges, it will likely trip during the start-up phase of operation. During
the start-up phase, the igniter draws 200-700 watts of electricity, which
can be too much power for a GFCI outlet to handle. Each time it trips, it
increases in sensitivity. If the GFCI keeps tripping, replace the outlet or
change to a non-GFCI outlet.
IMPORTANT: Disconnect unit from power source when not in use.
IMPORTANT: Refer to Owner's Manual for Operating Instructions
16
 
15
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