Pit Boss PB820S User manual

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owners manual
PB700SC
WARNING: Please read the entire manual before installation and use of this pellet fuel-burning
appliance. Failure to follow these instructions could result in property damage, bodily injury or even death.
Rev 0116
You MUST read this manual
before operating your grill !
PB820SC
PB700S
PB820S
BLUE BLUE
BLUE BLUE

Dangers & Warnings
 DO NOT 

 DO NOT 

 YOU MUST ALWAYS 

 



 DISPOSAL OF ASHES 



 YOU MUST 

 DO NOT 

 DO NOT 

 YOU MUST 

 YOU MUST


 DO NOT 

 DO NOT 

 DO NOT 
 DO NOT 
 YOU MUST 
DO NOT DO NOT DO NOT 
 YOU CAN 
 YOU MUST 
WARNING:
YOU MUST contact your local home association, building or fire officials, or authority having jurisdiction, to
obtain the necessary permits, permission or information on any installation restrictions, such as any grill being
installed on a combustible surface, inspection requirements or even ability to use, in your area.
WARNING:
DO NOT transport your Pit Boss Pellet Grill while operating or while the grill is HOT. Make sure the fire is
completely out and that the grill is completely “Cool to the Touch”
Page 2
WARNING:
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety.
WARNING:
DO NOT touch any part of your Pit Boss Series Pellet Grill while the smoker is HOT.
Serious bodily injury could result.
“MAJOR CAUSES OF FIRES ARE MAINTENANCE AND FAILURE TO MAINTAIN REQUIRED
CLEARANCES TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS
PRODUCT BE USED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.”

Dangers & Warnings
WARNING:
DO NOT over-fire your “Pit Boss”. Improper Use Can Cause Uncontrolled Fire.
FUEL—WOOD PELLETS

 YOU MUST only use


 DO NOT 

 



 


 NOTE: 

CREOSOTE
 DO NOT 




 



 

 


CARBON MONOXIDE: “The Silent Killer”


 



 


 

 

WARNING:
IF A UNCONTROLLED FIRE DOES OCCURE: CALL FIRE DEPARTMENT.
DO NOT try to move appliance. DO NOT try to smother the fire. DO NOT put water on the fire.
Page 3
CAUTION:
DO NOT use spirit, petrol, gasoline, lighter-fluid or kerosene for lighting or refreshing a fire in your grill.
CAUTION!
To prevent fingers, clothing or other objects from coming in contact with the auger, your appliance has been
equipped with a metal screen, mounted inside the hopper. This screen MUST NOT be removed unless directed by
Dansons Customer Service or Authorized service personal.

INTRODUCTION
THANK YOU!

Congratulations on your purchase of this “Pit Boss” Pellet Smoker/
Grill.

With the proper set-up, operation and maintenance, this BBQ will provide you with years of cooking
enjoyment, never ending compliments and will allow you to produce “Competition Quality BBQ In
Your Own Back Yard”.
.
Think of your “Pit Boss” as an extra stove available to bake, roast, grill, char-broil and smoke food.
Barbecuing provides a form of entertainment, which is relaxed and casual. Your meals can be
completely cooked outdoors and it is where the chef (Pit Boss) is one of the crowd.

important tips
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 Initial set-up of our “Pit Boss” is the most important step 

 Be diligent in your cleaning and maintenance program. 

3. Use only all natural bbq wood pellets designed to burn in pellet grills.
 Ensure your pellet fuel stays moisture free. 

Thank You!

IMPORTANT NOTE:



Page 4
SAFETY TESTING

















  
  
  
 
A I 
  
  
  
  
 
  
  
 
 
 
  
  
  
  
  
  
 
M 
 
G T  T 

T S 
 
P L 

G R 

L W 
CONTENTS
Page 5

   

  
  
  
Page 6
When you open your smoker/grill, please ensure you have and can identify all the following parts:
NOTE: 
Item Description QTY
 
 
  
 


  
 
  
 
  
 


 
  
  
  
  
  
  
 



  
  
  
  
  
  
  
  
HardwareList— 
PartsList
Screw 1/4”- 20* 3/5” 33
Screw 5/32 2
AA
CC
BB
DD
26
26
Washer 1/4
Spring Washer 1/4
Due to ongoing
improvements, product
is subject to change
without notice.
HardwareList— 


  
  
Some models
may not use a
smoke stack

Section One: ASSEMBLY INSTRUCTIONS
ASSEMBLINGTHELEGKIT 
Page 7
ToolsRequired:
Installation:
Step 1 Attach bottle opener to the leg
Step 2 Attach casters to the legs




 

Step 3 Attach legs to bottom shelf




 
 



NOTE: It is best to start each threaded screw by hand, to ensure
the thread DOES NOT cross thread or strip.
 


 
PartsNeeded:


 
 



#9 3 x legs
#10 1 x leg w/ extra holes
#13 4 x Casters
#11 Bottom Shelf


 








#10 1 x leg
w/ extra holes

Section One: ASSEMBLY INSTRUCTIONS
ATTACHINGLEGANDGRILLASSEMBLY: -forSmodelsonly
ToolsRequired:

InstallationSteps
Page 8
HardwareRequired:



 
WARNING! Due to the size and weight of
the upper grill, the following
installation step is a two (2)
person job.

NOTE: Damaged caused due to ignoring
warning or improper installation is
NOT a warranty issue.
Step1 AttachTheGrill AndLegAssembly

Note: 
 






 
 
 


 


NOTE: It is best to start each threaded screw by hand, to
ensure the thread DOES NOT cross thread or strip.


 
Note: 

PROCEED TO PAGE 12

Section One: ASSEMBLY INSTRUCTIONS
ATTACHINGENCLOSUREKITTOTHEUNIT: 
ToolsRequired:

InstallationSteps



Step1 AttachDoorStops: - SingleDoor Model



 




 




 




Page 9
HardwareRequired:
 




 
 

 
 
 


Step1B AttachBottomDoorStop: - DoubleDoor Model


 




 




Section One: ASSEMBLY INSTRUCTIONS
ATTACHINGENCLOSUREKITTOTHEUNIT: 
InstallationSteps
Page 10
Step3 AttachRearPanel:



 



 




WARNING! Due to the size and weight of the upper grill, the
following installation step is a two (2) person job.
NOTE: Damaged caused due to ignoring warning or improper
installation is NOT a warranty issue.
Step4 AttachTheGrill AndLegAssembly


Note: 
 






 
 
 


 


NOTE: It is best to start each threaded screw by hand, to
ensure the thread DOES NOT cross thread or strip.


Step2 AttachSidePanels:




 



 




 

Page 11
Section One: ASSEMBLY INSTRUCTIONS
Step5 AttachTheDoorHandle - SingleorDoubleDoor



 
 
 

 
 
 

 
InstallationSteps
Step6 AttachTheCabinetDoor(S)

 

 





Final Step AttachTheMagneticDoorStop-
DoubleDoorsonly (820SC)





 
 

 


Model 700SC
Model 820SC
ATTACHINGENCLOSUREKITTOTHEUNIT: 

Section One: ASSEMBLY INSTRUCTIONS
InstallationSteps
PartsNeeded:
ASSEMBLINGTHELIDHANDLE
HardwareRequired:
 
 




PartsNeeded:


ATTACHINGTHE SMOKESTACK - (820S/820SCONLY) 
 
 
 

 
 
 
HardwareRequired:
 

 
 NOTE: 



InstallationSteps
Page 12
PartsNeeded:
ASSEMBLING—LIDSTOPPER
InstallationSteps
 
 

 
 
 
HardwareRequired:

ASSEMBLINGTHEREMAINGCOMMONCOMPONENTS

Section One: ASSEMBLY INSTRUCTIONS
Page 13
INSTALLING THE SOLID SIDE SHELF:




ToolsRequired:
Installation:
Step 1 # 21 Tool Hangers
 
 
 
 
 

Step 2 # 21 Chrome Hanger Bar
 
 
 
 

Step 3 Side shelf to Cabinet

 
 
PartsRequired:



IMPORTANT: DO NOT 
it will break
Model 700SC Model 820SC

Section One: ASSEMBLY INSTRUCTIONS
PLACINGTHECOOKINGCOMPONENTS
PartsNeeded:
Page 14



FLAMEBROILER/SLIDER (3&4)





 

. (A)

 
(B)

NOTE: DO NOT 

A B
COOKINGGRIDS (2)








UPPERCOOKINGRACK (1)

Section One: ASSEMBLY INSTRUCTIONS
INSTALLINGTHEGREASETRAY
Page 15
HOPPER FUELCHANGEOUT












TO USE:
 

 
 
  


** Due to ongoing improvements, product is subject
to change without notice.
ToolsRequired:



PartsNeeded:
FINALINSPECTIONANDCLEANING:

ALWAYS clean dirt, dust and oils from ALL surfaces before you use the unit. This can cook into the metal and
discolor it.
Using a soft cloth and hot soapy water, thoroughly clean all surfaces and ensure all screws are secure.
Stainless Steel Cleaner and a soft rag can be used on all stainless surfaces.
TIP

Grease Drawer
 
 

 


HOOKINGUPTOPOWER
NOTE: Before plugging your Pit Boss into any electrical outlet ensure the
Temperature Dial is in the “OFF” position.
AT HOME




GFI Outlets





Solution: 1. 
2.

ON THE ROAD





Section One: ASSEMBLY INSTRUCTIONS
GRILLPREPERATION
These instructions should be followed the first time the grill is ignited
and each time the grill runs out of pellets.
STEP 1

STEP 2

STEP 3

STEP 4

   
  
 
   

  


STEP 5

STEP 6

STEP 7

  
STEP 8

INITIALFIRINGINSTRUCTIONS
Page 16

Section Two: OPERATION
HOWITWORKS101
A 

B





 


 


 





 





 

C
D
E
F



 


G

 °
 
 
 
 


H
I
Page 17

Section Two: OPERATION
YourNew 700/820S&700/820SC
WoodPelletFiredSmokinGrills
MODEL UNIT COOKING AREA HOPPER ELECTRIC SIZE H X W X D WEIGHT
PB 820S


     
PB 820SC


     
PB 700SC


     
PB 700S


     
Large Hopper capacity
Easy flip up top, with rounded
edges
Time proven Metal
Screw Auger Feed
System
Electric Igniter eliminates
the need for matches &
starter fluids.
Digital Oven Temperature
170 to 500 degrees, giving more
cooking options; hot smoking to
searing.
Dome Thermometer
Upper Cooking Shelf
Heavy-duty engineered
Legs, Wheels and Shelf frame
16 Gauge Steel Construction
Embossed Lid for added
strength and décor.
Page 18
OPTIONS Custom Cover



Adjustable Chimney Cap
820 Series only
Cast Iron Main Cook Grids
2 pc. Flame Broiler
Enclosure Kits for models 700S
And 820S



Model 820SC
Fold Down Front Shelf




With today’s lifestyle of striving to eat healthy and nutritious foods, one factor to consider is the
importance of reducing fat intake. One of the best ways to cut down on fat in your diet is to use a low fat
method of cooking, such as grilling.
Throughout this manual, you will notice the emphasis on grilling food slowly at LOW or MEDIUM
temperature settings. With the benefit of convection cooking, and the use of the “Flame Broiler”, your “Pit
Boss” Grill will enable you to avoid flare-ups and maximize the nutritional value of the foods that you
cook.


Environment




Grill Placement




Operating the Grill
Initial Burn Off

.
Lighting your Grill
It is recommended practice to always clean your burn grate after every 1 to 3 uses.





Pre-Heating








Lid Position



IMPORTANT NOTE: You must OPEN the lid during both the “Start-Up” and “Shut Down” cycles
Caution: 




Section Two: OPERATION
GETTINGSTARTED
Page 19

Section Two: OPERATION
PITBOSSCONTROL
LCDSCREEN


TEMPERATUREDIAL


“P”SET (recessedpushbutton)


HIGH - HIGHTEMPERATUREMODE


SMOKE - LOWTEMPERATUREMODE


NOTE: This setting does not produce high
volumes of visible smoke.
888


OVERVIEW
LCDSCREENREADOUTS
ACTUALTEMPERATURE

FLASHINGACTUALTEMPERATURE

FLASHINGDOTS

“P”SETTINGS P0 - P7


“ErH” FLASHINGERROR

“ErP”FLASHINGERROR



OFF



“ErR” FLASHINGERROR

Page 20