Pit Boss PRO Series Installation instructions

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WARNING: PLEASE READ THE ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS ELECTRIC, PELLET FUEL-BURNING APPLIANCE.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT LOCAL
BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
AVERTISSEMENT :VEUILLEZLIRE L’INTÉGRALITÉDU MANUELAVANTL’INSTALLATION ETL’UTILISATIONDE CETAPPAREILÉLECTRONIQUE
À GRANULES. LE NON-RESPECT DE CES INSTRUCTIONS PEUT ENTRAÎNER DES DOMMAGES AUX BIENS, DES BLESSURES OU MÊME LA MORT.
COMMUNIQUEZ AVEC LES AUTORITÉS LOCALES EN MATIÈRE D’INCENDIE ET DE BÂTIMENT CONCERNANT LES RESTRICTIONS ET LES
EXIGENCES D’INSTALLATION DANS VOTRE RÉGION.
ADVERTENCI: LEA EL MANUAL COMPLETO ANTES DE INSTALAR Y UTILIZAR ESTE APARATO ELÉCTRICO PARA QUEMAR PELLETS DE
COMBUSTIBLE. INCUMPLIR ESTAS INSTRUCCIONES PODRÍA CAUSAR DAÑOS MATERIALES, LESIONES CORPORALES, E INCLUSO LA MUERTE.
CONSULTE A SUS FUNCIONARIOS LOCALES DE CONSTRUCCIÓN Y CONTROL DE INCENDIOS PARA INFORMARSE SOBRE LAS RESTRICCIONES Y
LOS REQUISITOS DE INSPECCIÓN DE INSTALACIONES EN SU REGIÓN.
FOR OUTDOOR AND HOUSEHOLD USE ONLY. NOT FOR COMMERCIAL USE.
RÉSERVÉ À L'USAGE EXTÉRIEUR ET RÉSIDENTIEL UNIQUEMENT. NON DESTINÉ À UN USAGE COMMERCIAL.
SOLO PARA USO EN EXTERIORES Y EN EL HOGAR. NO ES PARA USO COMERCIAL.
ITM. / ART. 5139520, 1097654, 49255035
MODEL / MODÈLE / MODELO: PB1150PS3
PART / PIÈCE / PARTE: 10980, 10983
300522
  
 

  
HARDWOOD PELLET GRILL
IMPORTANT, READ CAREFULLY, RETAIN FOR FUTURE REFERENCE.
MANUAL MUST BE READ BEFORE OPERATING!
GRIL À GRANULÉS
DE BOIS DUR
IMPORTANT, PRENEZ CONNAISSANCE DE CE
DOCUMENT ET CONSERVEZ-LE POUR RÉFÉRENCE
ULTÉRIEURE VOUS DEVEZ LIRE CE GUIDE AVANT
D’UTILISER LE BARBECUE !
BARBACOA DE PELLETS
DE MADERA
IMPORTANTE, LEA DETENIDAMENTE, CONSERVE
PARA REFERENCIA FUTURA. ¡DEBE LEER EL
MANUAL ANTES DE LA OPERACIÓN!

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 
MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE AND
A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE MATERIALS. IT
IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED ONLY IN ACCORDANCE
WITH THE FOLLOWING INSTRUCTIONS.
Plese red nd understnd ths entre mnul before ttemptn to ssemble, operte, or nstll the product Ths wll ensure
ou receve the most enoble nd trouble-free operton of our new hrdwood pellet rll We lso dvse ou retn ths
mnul for future reference
DANGERS AND WARNINGS
You must contact your local home association, building or fire officials, or authority having jurisdiction, to
obtain the necessary permits, permission, or information on any installation restrictions, such as any grill
being installed on a combustible surface, inspection requirements, or even ability to use, in your area.
1. A minimum clearance of 914mm (36 inches) from combustible constructions to the sides of the grill, and 914mm (36 inches)
from the back of the grill to combustible constructions must be maintained. Do not install appliance on combustible
floors, or floors protected with combustible surfaces unless proper permits and permissions are obtained by
authorities having jurisdiction. Do not use this appliance indoors, in an enclosed or unventilated area, inside homes,
vehicles, tents, garages. This hardwood pellet appliance must not be placed under overhead combustible ceiling or overhang.
Keep your grill in an area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
Should a grease fire occur, turn the grill OFF and leave the lid closed until the fire is out. Unplug the power
cord. Do not throw water on the unit. Do not try to smother the fire. Use of an all-class (class ABC) approved
fire extinguisher is valuable to keep on site. If an uncontrolled fire does occur, call the Fire Department.
2. Keep electrical supply cords and the fuel away from heated surfaces. Do not use your grill in the rain or around any water
source.
3. After a period of storage, or non-use, check the Burn Pot for obstructions, the hopper for foreign objects, and any air blockage
around the fan intake or chimney. Clean before use. Regular care and maintenance is required to prolong the lifespan of your
unit. If the grill is stored outside during the rainy season or seasons of high humidity, care should be taken to insure
that water does not get into the hopper. When wet or exposed to high humidity, hardwood pellets will expand greatly,
decompose, and may jam the feed system. Always disconnect the power, before performing any service or maintenance
IMPORTANT! Always power off the appliance and allow the shut-down cycle to run. Unplug the appliance
only once the shut-down cycle is complete, and/or before cleaning. Failure to follow this warning can cause
damage, serious injury, fire, electric shock, or death.
Do not transport your grill while in use or while the grill is hot. Ensure the fire is completely out and that
the grill is completely cool to the touch before moving.

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4. It is recommended to use heat-resistant barbecue mitts or gloves when operating the grill. Do not use accessories not
specified for use with this appliance. Do not put a barbecue cover or anything flammable in the storage space area under
the barbecue.
WARNING: Be aware of building combustible material, maintain the fire to avoid over-firing
5. To prevent fingers, clothing, or other objects from coming in contact with the auger feed system, the appliance is equipped
with a metal safety screen, mounted to the interior of the hopper. This screen must not be removed unless directed by
Customer Care or an authorized dealer.
This appliance is not recommended for children, persons with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they are under direct supervision or instruction
by a person responsible for their safety.
6. Parts of the barbecue may be very hot, and serious injury may occur. Remove pots and pans while the operating appliance is
unattended, to reduce the risk of fire. Keep young children and pets away while in use.
7. Do not enlarge Igniter holes or Burn Pots. Failure to follow this warning could lead to a fire hazard and bodily harm and will
void your warranty.
8. Product may have sharp edges or points. Contact may result in injury. Handle with care.
DISPOSAL OF ASHES
Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a non-
combustible floor or on the ground, well away from all combustible materials, pending final disposal. When ashes are disposed by
burial in soil, or otherwise locally dispersed, they should be retained in a closed container until all cinders have thoroughly cooled.
HARDWOOD PELLET FUEL
Ths pellet coon pplnce s desned nd pproved for pelletzed, ll nturl hrdwood fuel onl An other tpe of fuel
burned n ths pplnce wll vod the wrrnt nd sfet lstn You must onl use ll nturl hrdwood pellets, desned for
burnn n pellet brbecue rlls Do not use fuel wth ddtves Hrdwood pellets re hhl susceptble to mosture nd should
lws be stored n n rtht contner If ou re storn our rll, wthout use, for n extended perod, we recommend
clern ll pellets from our rll's hopper nd uer, to prevent ms The pellet fuel men hetn vlue n 18569-20362 J/G
(8000 - 8770 BTU/LB), sh content < 1%
Do not use spirit, petrol, gasoline, lighter-fluid, or kerosene for lighting or refreshing a fire in your grill.
Keep all such liquids well away from the appliance when in use.
At the time of printing, there is no industry standard for barbecue hardwood pellets, although most pellet mills use the same
standards to make hardwood pellets for domestic use. Further information, can be found at
www.pelletheat.org or the Pellet
Fuel Institute
.
Contact your local dealer on the quality of pellets in your area, and for information on brand quality. As there is no control over
the quality of pellets used, moisture affected pellets, we assume no responsibility to damage caused by poor quality of fuel.
CREOSOTE
Creosote - formation, and need for removal. When burning, it produces black smoke with a residue that is also black in color.
When wood pellets are burned slowly, they produce tar and other organic vapors that combine with expelled moisture to form
creosote. The creosote vapors condense in a relatively cool oven flue and exhaust hood of a slow-burning fire. As a result, creosote
residue accumulates on the flue lining and exhaust hood. When ignited, this creosote makes an extremely hot fire.
The grease duct should be inspected at least twice a year to determine when the grease and/or creosote buildup has occurred.
When grease or creosote has accumulated, it should be removed to reduce the risk of fire.

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CARBON MONOXIDE (“  ”)
Carbon monoxide is a colorless, odorless, tasteless gas produced by burning gas, hardwood, propane, charcoal, or other fuel. Carbon
monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels can result in headaches, dizziness, weakness,
nausea, vomiting, sleepiness, confusion, loss of consciousness, or death. Follow these guidelines to prevent this colorless, odorless
gas from poisoning you, your family, or others:
• See a doctor if you or others develop cold or flu-like symptoms while cooking or in the vicinity of the appliance. Carbon
monoxide poisoning, which can easily be mistaken for a cold or flu, is often detected too late.
• Alcohol consumption and drug use increase the effects of carbon monoxide poisoning.
Carbon monoxide is especially toxic to mother and child during pregnancy, infants, the elderly, smokers, and people with blood
or circulatory system problems, such as anemia, or heart disease.
SAFETY LISTING
In accordance with the procedures and specifications listed in the UL 2728A-2019 "pellet fuel burning cooking
appliances" and ULC/ORD C2728-19 "pellet fuel burning equipment." Pit Boss® Grills pellet cooking appliances
have been independently tested and listed by CSA (an accredited testing laboratory) to UL and ULC standards.
  
This device complies with Part 15 of FCC Rules. Operation is subject to the following two conditions: (1) This
device may not cause harmful interference, and (2) This device must accept any interference received, including
interference that may cause undesired operation. This equipment complies with FCC radiation exposure limits
set forth for an uncontrolled environment. This equipment should be installed and operated with a minimum
distance of 20cm between the radiator and your body. This transmitter must not be co-located or operating in
conjunction with any other antenna or transmitter.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Caution: The user is cautioned that changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to operate the equipment.
The Bluetooth® word mark and logo are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Pit
Boss® is under license. Other trademarks and tradenames are those of their respective owners.
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  
Safety Information .......................................................... 2
Parts & Specs......................................................................6
Assembly Preparation...................................................... 7
Assembly Instructions
Mounting Legs To Main Barrel.................................................. 7
Installing The Bottom Shelf ......................................................8
Adding Wheels To The Cart........................................................8
Securing The Lid Stopper ...........................................................8
Installing The Lid Handle............................................................8
Assembling The Side Shelf.........................................................9
Mounting The Side Shelf............................................................9
Securing The Chimney.................................................................9
Installing The Front Shelf Brackets ........................................ 10
Mounting The Front Shelf........................................................10
Installing The Flame Broiler™ Components .........................11
Installing The Cooking Components ......................................11
Placing The Grease Bucket....................................................... 12
Connecting To A Power Source................................................ 12
Operating Instructions
Grill Environment ....................................................................... 13
Grill Temperature Ranges......................................................... 14
Understanding The Control Board ..........................................15
Connecting To The Pit Boss Grills app ................................... 16
Auger Priming Procedure ......................................................... 17
First Use – Grill Burn-Off.......................................................... 17
Automatic Start-Up Procedure................................................ 17
Shutting Off Your Grill................................................................17
Care & Maintenance....................................................... 18
Using Hardwood Pellet Fuel.........................................20
Cooking Guidelines.........................................................20
Troubleshooting .............................................................22
Electrical Wire Diagram .................................................24
Replacement Parts
Grill Replacement Parts ...........................................................25
Hopper Replacement Parts......................................................26
Warranty
Terms & Conditions....................................................................26
Ordering Replacement Parts ................................................... 27
Contact Customer Care ............................................................. 27
COPYRIGHT NOTICE
Coprht 2022 All rht reserved No prt of ths mnul m be
coped, trnsmtted, trnscrbed, stored n  retrevl sstem, n n
form or b n mens wthout expressed wrtten permsson of,
Dansons
8877 North Gne Center Drve, Scottsdle, ,  85258
Customer Care
USA: [phone]
CANADA (TOLL FREE): 1-877-942-2246
www.pitboss-grills.com

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  
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Part# Description
1 Porcelain-Coated Steel Upper Cooking Grate (x1)
2 Porcelain-Coated Cast-Iron Cooking Grate - A (x2)
3 Porcelain-Coated Cast-Iron Cooking Grate - B (x1)
4 Lid Stopper (x1)
5 Lid Handle Bezel (x2)
6 Lid Handle (x1)
7 Chimney Gasket (x1)
8 Chimney Stack (x1)
9 Chimney Cap (x1)
10 Main Barrel / Hopper Assembly (x1)
11 Flame Broiler Slider (x1)
12 Flame Broiler™ Adjusting Bar (x1)
13 Flame Broiler™ Adjusting Bar Handle (x1)
14 Flame Broiler™ Main Plate (x1)
15 Left Support Leg - Front (x1)
16 Left Support Leg - Back (x1)
17 Locking Caster Wheels (x2)
18 Right Support Leg - Front (x1)
19 Right Support Leg - Back (x1)
20 Wheel (x2)
21 Bottom Shelf (x1)
22 Front Shelf (x1)
23 Front Shelf Bracket / Left (x1)
24 Front Shelf Bracket / Right (x1)
25 Grease Bucket (x1)
26 Side Shelf (x1)
27 Meat Probe (x2)
A Screw (x28)
B Washer (x24)
C Locking Washer (x22)
D Tool Hook (x3)
E Wheel Cotter Pin (x2)
F Wheel Washer (x2)
G Wheel Axle Pin (x2)
H Screw (x2)
I Nut (x2)
J Bushing (x2)
MODEL ASSEMBLED (WxHxD) WEIGHT COOKING AREA TEMPERATURE RANGE

11503 1,587.5  x 1,334.0  x 813.5 
62.50 . x 52.52 . x 32.03 . 83.6  / 184.3 
  4,587.08  / 711.0 
   2,866.44  / 444.3 
  7,453.52  / 1,155.3 
82260° / 180500°
13
NOTE: Due to ongoing product development, parts are subject to change without notice. Contact
Customer Care if parts are missing when assembling the unit.
   
110120, 60z, 250, 3  

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 
Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister
pack after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the grill
before assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt
to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss® Customer Care for parts.
www.pitboss-grills.com | USA: [phone] | CANADA (TOLL FREE): 1-877-942-2246
IMPORTANT: To ease installation, using two people is helpful (but not necessary) when assembling this unit.
Tools required for assembly: screwdriver and level.
Tools not included.
 
IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws
completely until all screws for that step have been installed. Hardware combination involving a locking washer and
washer should be installed with the locking washer closest to the head of the screw.
1.       
Parts Required:
1 x Main Barrel /Hopper Assembly (#10)
1 x Left Support Leg - Front (#15)
1 x Left Support Leg - Back (#16)
1 x Right Support Leg / Front (#18)
1 x Right Support Leg / Back (#19)
12 x Screw (#A)
12 x Washer (#B)
12 x Locking Washer (#C)
Installation:
• Place a piece of cardboard on the floor to prevent scratching the unit and
parts during assembly. Lay the Main Barrel on its side on the cardboard,
hopper end pointed upward.
• Mount the Front-Right Support Leg to the floor end of the Main Barrel
using three screws, locking washers, and washers, through the three pre-
drilled holes. Install screws from the inside of the Main Barrel. Repeat
installation for Back-Right Support Leg. Note illustration 1A.
• Next, mount the Front-Left Support Leg to the hopper end of the Main
Barrel using three screws, locking washers, and washers, through the
three pre-drilled holes. Install screws from the inside of the Main Barrel.
Repeat installation for Back-Left Support Leg. Note illustration 1B.
IMPORTANT: Do not tighten screws completely until bottom shelf is
installed in next step.
1
1
19
18
10
15
16






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2.    
Parts Required:
1 x Bottom Shelf (#21)
4 x Screw (#A)
4 x Washer (#B)
4 x Locking Washer (#C)
Installation:
• Mount the Bottom Shelf to each Support Leg using a screw, locking
washer, and washer. Ensure the flat surface of the shelf is facing up
towards the Grill Barrel.
3.     
Parts Required:
2 x Locking Caster Wheels (#17)
2 x Wheel (#20)
2 x Wheel Cotter Pin (#E)
2 x Wheel Washer (#F)
2 x Wheel Axle Pin (#G)
Installation:
• Insert each Locking Caster Wheel into the bottom of each Left Support
Leg by hand-tightening into the hole. Ensure that each Locking Caster
Wheel is inserted completely. Note illustration 3A.
• Attach each Wheel to each Right Support Leg by inserting the Wheel
Axle Pin through the Wheel, Support Leg hole, Wheel Washer, then
secure using the Wheel Cotter Pin. Note illustration 3B.
• Once the shelf is secure, carefully lift the grill into an upright position.
IMPORTANT: Re-tighten the support leg screws to ensure they are
completely secure after positioning the grill upright.
4.    
Parts Required:
1 x Lid Stopper (#4)
Installation:
• Secure the Lid Stopper onto the top of the Main Barrel using the
pre-installed screw on top of the Main Barrel.
5.    
Parts Required:
2 x Lid Handle Bezel (#5)
1 x Lid Handle (#6)
Installation:
• Remove the pre-installed screws from the Lid Handle. From inside the
barrel lid, insert one screw to protrude to the outside. Add a Lid Handle
Bezel on the screw, then hand-tighten the screw (from the inside) into the
Lid Handle. Repeat the same installation for the other end of Lid Handle.
2
3
3
4
21
17
17
20
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5
5
5
6
20





16
15





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6.    
Parts Required:
1 x Side Shelf (#26)
3 x Tool Hook (#)
Installation:
• Turn the side shelf upside down. On the edge of the side shelf with
three holes, install the tool hooks into each hole along the edge. The
tool hooks will secure to the nut that is pre-mounted on the inside.
7.    
Parts Required:
4 x Screw (#A)
4 x Locking Washer (#C)
4 x Washer (#B)
Installation:
• From underneath, fasten the side shelf to the side panel of the main
barrel using four screws, locking washers, and washers.
NOTE: Do not tighten screws completely until all screws have been
installed. Once all screws are installed, then tighten securely.
IMPORTANT: Avoid using the shelves to move or lift the grill. The
weight of the unit will cause the shelves to break, which is not
covered by warranty.
8.   
Parts Required:
1 x Chimney Cap (#9)
1 x Chimney Stack (#8)
1 x Chimney Gasket (#7)
2 x Screw (#A)
2 x Locking Washer (#C)
2 x Washer (#B)
Installation:
• Locate the chimney opening on the side of the main barrel. From the
outside, secure the chimney and chimney gasket to the side panel
using two screws, locking washers, and washers. The screw will fasten
to the pre-mounted nut on the inside of the barrel.
• Next, secure the chimney cap onto the top of the chimney stack by
rotating the chimney cap screw into the chimney stack.
NOTE: Adjust the chimney cap to affect the airflow inside the main
grill. If cooking at low temperature, keep the cap more open. Ensure
the chimney cap allows for air to escape.
6
7
26






8
9
8


7

ENGLISH
10
9.     
Parts Required:
1 x Front Shelf Bracket / Left (#23)
1 x Front Shelf Bracket / Right (#24)
6 x Screw (#A)
Installation:
• Attach one front shelf bracket to the front of the grill barrel by using
three screws. Install each screw halfway, then tighten completely
when all three screws are mounted and aligned properly.
• Repeat the same installation for the other front shelf bracket.
10.    
Parts Required:
1 x Front Shelf (#22)
2 x Washer (#B)
2 x Screw (#H)
2 x Nut (#I)
2 x Bushing (#J)
Installation:
• From underneath, insert the screw (from the outside) into the front
shelf bracket and the front shelf, then add the bushing onto the screw,
the washer, then the nut. Repeat installation for the other side of the
front shelf.
NOTE: When installed correctly, the front shelf can be raised (for use)
and lowered (for storage) with ease.
IMPORTANT: Avoid using the shelves to move or lift the grill. The
weight of the unit will cause the shelves to break, which is not
covered by warranty.
9
10




23
22
24

ENGLISH
11
11.    ™
Parts Required:
1 x Flame Broiler Slider (#11)
1 x Flame Broiler Main Plate (#14)
1 x Flame Broiler Adjusting Bar Handle (#13)
1 x Flame Broiler Adjusting Bar (#12)
Installation:
• Insert the flame broiler main plate into the main grill, right side first.
Rest the flame broiler main plate on the built-in ledge (on the inside
right) of the main grill that directs grease towards the grease bucket.
Slide the entire piece to the left side, and the two slots on the flame
broiler main plate will fit into the rounded ledge above the Burn Pot.
It will sit slightly at a downward angle. Note 11.
IMPORTANT: If the flame broiler main plate is on the base of the
barrel, it is installed incorrectly. The flame broiler main plate should
sit at an angle, with the left side sitting higher than the right. Poor
installation of this part may result in damage to your main grill
barrel.
• Place the flame broiler slider on top of the flame broiler main plate,
covering the slotted openings. Ensure the raised tab is on the left,
to easily adjust for direct or indirect flame when cooking. Note
illustration 11. Both flame broiler parts are lightly coated with oil to
avoid rusting when shipped.
• Next, remove the flame broiler adjusting bar handle from the flame
broiler adjusting bar. Insert the flame broiler adjusting bar through
the opening hole on the left side of the main barrel. Add the flame
broiler adjusting bar handle back onto the end outside the barrel.
Next, slide the notched end of the adjusting bar into the locking tab
on the flame broiler slider, giving you adjustable access to the flame
broiler slider on the main plate. Note steps in 11C.
NOTE: When the flame broiler slider is open and direct flame is used,
do not leave the grill unattended for any period of time.
12.    
Parts Required:
1 x Upper Cooking Grate (#1)
2 x Cooking Grate - A (#2)
1 x Cooking Grate - B (#3)
Installation:
• Place the Cooking Grates, side-by-side, on the grid ledges inside the
main barrel. Place the upper Cooking Grate on the upper ledge inside
the main barrel. The Cooking Grate will lock into place.
NOTE: To maintain the searing and grilling performance of your
Cooking Grates, regular care and maintenance is required.
11
11
11
Insert the flame broiler adjusting bar
through the opening hole on the left
side of the main barrel. Add the flame
broiler adjusting bar handle on the end
outside the barrel. Next, slide the
notched end of the adjusting bar into
the locking tab on the flame broiler
slider, giving you adjustable access to
the flame broiler slider on the main
plate.
Insert the flame broiler adjusting bar
through the opening hole on the left
side of the main barrel. Add the flame
broiler adjusting bar handle on the end
outside the barrel. Next, slide the
notched end of the adjusting bar into
the locking tab on the flame broiler
slider, giving you adjustable access to
the flame broiler slider on the main
plate.
Insert the flame broiler adjusting bar
through the opening hole on the left
side of the main barrel. Add the flame
broiler adjusting bar handle on the end
outside the barrel. Next, slide the
notched end of the adjusting bar into
the locking tab on the flame broiler
slider, giving you adjustable access to
the flame broiler slider on the main
plate.
14
11
14
13
12
12
1
23

ENGLISH
12
13.    
Parts Required:
1 x Grease Bucket (#25)
Installation:
• Place the grease bucket on the spout hook on the end of the main
barrel. Ensure it is level to avoid grease spills.
• The unit is now completely assembled.
14.     
•  
This appliance requires 110-120 volt, 60Hz, 250w. It must be a 3-prong
grounded plug. Ensure grounded end is not broken off before use. The
control uses a 110-120 volt, fast-blow fuse to protect the board from
the igniter.
•  
This appliance will work on most GFCI outlets, with a recommended
size of 15 amp service. If your GFCI outlet is highly sensitive to power
surges, it will likely trip during the start-up phase of operation. During
the start-up phase, the igniter draws 200-700 watts of electricity
which can be too much power for a GFCI outlet to handle. Each time it
trips, it increases in sensitivity. If the GFCI keeps tripping, replace the
outlet or change to a non-GFCI outlet.
•   
Disconnect the igniter from the main wiring harness. Use the manual
start-up procedure. A Pit Boss® unit can operate using a 12 volt,
100 watt inverter plugged into your automobile outlet. To use the
automatic igniter, it is recommended to use a minimum of a 1000 watt
inverter.
IMPORTANT: Disconnect unit from power source when not in use.
13
14
25

ENGLISH
13
 
With today’s lifestyle of striving to eat healthy and nutritious foods, one factor to consider is the importance of reducing fat
intake. One of the best ways to cut down on fat in your diet is to use a low fat method of cooking, such as grilling. As a pellet grill
uses natural Hardwood pellets, the savory Hardwood flavor is cooked into the meats, reducing the need for high sugar content
sauces. Throughout this manual, you will notice the emphasis on grilling food slowly at LOW or MEDIUM temperature settings.
 
1.
    
With all outdoor appliances, outside weather conditions play a big part in the performance of your grill and the cooking time
needed to perfect your meals.
All Pit Boss® units should keep a minimum clearance of 914mm (36 inches) from combustible constructions, and this clearance
must be maintained while the grill is operational. This appliance must not be placed under overhead combustible ceiling or
overhang. Keep your grill in an area clear from combustible materials, gasoline and other flammable vapors and liquids.
2.   
As it becomes cooler outside, that does not mean that grilling season is over! The crisp cool air and heavenly aroma of
smoked foods will help cure your winter blues.
Follow these suggestions on how to enjoy your grill throughout the cooler months:
• If smoking at low temperatures fails, increase the temperature slightly to achieve the same results.
• Organize – Get everything you require ready in the kitchen before you head outdoors. During the winter, move your
grill to an area that is out of the wind and direct cold. Check local bylaws regarding the proximity of your grill in
relation to your home and/or other structures. Put everything you need on a tray, bundle up tight, and get it done!
• To help keep track of the outside temperature, place an outdoor thermometer close to your cooking area. Keep a log
or history of what you cooked, the outdoor temperature, and the cooking time. This will help later down the road to
help you determine what to cook and how long it will take.
• In very cold weather, increase your preheating time by at least 20 minutes.
• Avoid lifting the lid any more than necessary. Cold gusts of wind can completely cool your grill temperature. Be
flexible with your serving time; add extra cooking time each time you open the lid.
• Have a heated platter or a dish cover ready to keep your food warm while making the trip back inside.
• Ideal foods for winter cooking are those that require little attention, such as roasts, whole chickens, ribs, and turkey.
Make your meal preparation even easier by adding simple items such as vegetables and potatoes.
3.   
As it becomes warmer outdoors, the cooking time will decrease.
Follow these few suggestions on how to enjoy your grill throughout the hot months:
• Adjust your cooking temperatures downward. This helps to avoid unwanted flare-ups.
• Use a meat thermometer to determine the internal temperature of your foods. This helps in preventing your meat
from over cooking and drying out.
• Even in hot weather it is still better to cook with the lid of your grill down.
• You can keep foods hot by wrapping them in foil, and placing them in an insulated cooler. Stuff crumpled up
newspaper around the foil and this will keep food hot for 3 to 4 hours.

ENGLISH
14
  
Alltemperatures listedbeloware approximate and areaffectedbythefollowingfactors: outside ambient temperature,
the amount and direction of wind, the quality of pellet fuel being used, the lid being opened, and the quantity of food
being cooked.
HIGH TEMPERATURES
205-260°C / 401-500°F
This range is best used to sear and grill at a high heat. Use in tandem with the flame broiler (slide plate) for
indirect or direct flame cooking. With the flame broiler open , direct flame is used to create those “blue” steaks,
as well as flame-kissed vegetables, garlic toast or s’mores! When the flame broiler is closed , the air circulates
around the barrel, resulting in convection heat. High temperature is also used to preheat your grill, burn-off the
cooking grids, and to achieve high heat in extreme cold weather conditions.
MEDIUM TEMPERATURES
135-180°C / 275-356°F
This range is best for baking, roasting, and finishing off that slow smoked creation. Cooking at these
temperatures will greatly reduce the chances of a grease flare-up. Ensure that the flame broiler slider in the
closed position, covering the slotted openings. Great range for cooking anything wrapped in bacon, or where
you want versatility with control.
LOW TEMPERATURES
82-125°C / 180-257°F
This range is used to slow roast, increase smoky flavor, and to keep foods warm. Infuse more smoke flavor and
keep your meats juicy by cooking longer at a lower temperature (also known as low and slow ). Recommended
for the big turkey at Thanksgiving, juicy ham at Easter, or the huge holiday feast.
Smoking is a variation on true barbecuing and is truly the main advantage of grilling on a wood pellet grill. Hot smoking ,
another name for
low and slow cooking, is generally done between 82-125C / 180-257F. Hot smoking works best when longer
cooking time is required, such as large cuts of meats, fish, or poultry.
TIP: To intensify that savory flavor, switch to a low temperature range immediately after putting your food on the
grill. This allows the smoke to penetrate the meats.
The key is to experiment with the length of time you allow for smoking, before the meal is finished cooking. Some outdoor chefs
prefer to smoke at the end of a cook, allowing the food to keep warm until ready to serve. Practice makes perfect!

ENGLISH
15
   
This P.I.D. (proportional-integral-derivative) digital Control Board is very much the same as the controls on your kitchen oven. The
main advantages are the ability to automatically compensate for the different ambient conditions and fuel types.
IMPORTANT: The temperature inside of any grill will vary greatly from location to location. Even instruments
calibrated together may not agree with each other.
 
Press and hold for three seconds to Power On the unit. This will begin the automatic start-up cycle.
Press and hold this button for 3 seconds to Power-down the unit, activating the automatic cool-down
cycle. A blue light will turn on behind the Power Button when connected to a power source and when
the unit is on.
The Controller Knob is used to navigate, increase, decrease, select, and set values. The Controller Knob
can move like a joystick or rotate to adjust values on the Main Screen. In subscreens rotate the wheel
or use the joystick to scroll through options. Push the Controller Knob to confirm the chosen value or
selection. The selection will blink blue where the control knob is currently located until a selection is
made. It will be highlighted white once the selection is confirmed.
The Setting options under this screen:
• Display: Select the brightness of the display or select the temperature scale. Fahrenheit (ºF) is the
default.
• Screen Saver: The default is None. Select 1 Min, 3 Min, or 5 Min to choose when the display will go
into sleep mode after it has been idle. Nudge the Control Knob to wake the display. Lock will lock
the display, press and hold the Control Knob to unlock.
• Start-Up: OFF is the default and will automatically heat the unit to 180°F. Move the Control Knob
to temperature (it will be blinking blue) and rotate the wheel to modify, press the Control Knob
to confirm the temperature. Select ON to keep this selected temperature as the new start-up
temperature. The temperature range is 180-500°F.
• Language: English is the default. French and Spanish are selectable options.
• About: The information of the unit will be displayed here. Name, Model No., Serial No., Controller
ID, Version, and MAC (Media Access Control) Address.
The Menu options: Hold Prime, 3 Seconds Prime, or 5 Seconds Prime. Selecting the Hold option will
continuously feed pellets from the auger, 30 seconds maximum. Press it again to stop the auger feed.
The timed selections will prime automatically for that period.

ENGLISH
16
The left probe port is P1 and the right is P2.
When the Programmable Meat Probes are plugged in these icons will display. The Actual temperature is
shown in bold and the Set temperature, if one is set, will be shown below. Move to the P1 or P2 on the
Main Screen. Rotate the wheel to adjust the desired temperature and confirm the selection by pressing
the Control Knob. To access the Probes menu move the joystick up if hovering over P2 or down if
hovering over P1. Under the Probes menu select the probe, then the temperature to program, or select
the protein icon to set the default temperature for what is being cooked. When not in use, disconnect
the Meat Probe. Compatible with Pit Boss® Grills branded meat probes only. The ring around the probe
indicates how far along the current cooking temperature is from the programmed temperature, 0-100%.
P1/2 will beep and the bell icon will appear when the programmed temperature is reached.
The Actual temperature is constantly displayed. The temperature readout is taken by the grill probe
(sensor) from the inside of the grill barrel. Move the Control Knob over the temperature and rotate the
knob to adjust the Set Temperature. Press the Control Knob to confirm the selection.
The Set Temperature will be updated after the temperature is modified under the Actual Temperature.
The WI-FI icon is visible when the unit is connected to the Pit Boss application. It will blink when it is
not connected.
The FAN icon is visible when the fan is in operation. When it is not working the FAN error screen will
appear. See the section on troubleshooting for assistance.
The AUGER icon is visible when the auger is in operation. When it is not working the AUGER error screen
will appear. See the section on troubleshooting for assistance.
The IGNITER icon is visible when the igniter is in operation. When it is not working the IGNITER error
screen will appear. See the section on troubleshooting for assistance.
When the display has an error the PELLET error screen will appear, the fire in the Burn Pot has gone out
or the hopper may be empty. See the section on troubleshooting for assistance.
    ® 
Follow these instructions on how to connect your grill to the Pit Boss® Grills app with your Android™ or iOS® device. The app will
allow you to control and monitor your grill and meat probe temperatures from your mobile device. Enjoy the benefits that Pit
Boss® mobile connectivity has to offer!
1. Download the Pit Boss® Grills app. Open the app and allow Bluetooth® to be enabled for setup. New users will need to
create an account and follow the prompts to login.
2. If you are within Bluetooth® range (9 m / 30 ft), the Pit Boss® Grills app will automatically detect your grill. Select your
grill model. If you do not see your grill on the screen, ensure your unit is connected to a power source and is turned on.
3. Name your grill model (ie. My Smoker) in the app and select "Connect" at the bottom of the screen. This will save your
grill model in the devices menu.
4. From the devices menu, click the grill model to connect. This will show you the control board screen.
5. Click the settings option (gear) in the top-right corner, enter your Wi-Fi credentials, then click the check mark at the
bottom of the screen to connect. Now both Bluetooth and Wi-Fi (cloud) icons will show on the devices menu, showing
that the grill is connected.
While using the app, the screen will shine bright when the grill is active and connected. If the app screen or grill goes
dark on the devices menu, check your wireless connection or power source.

ENGLISH
17
  
First time using your grill or whenever your grill runs out of pellets in the hopper, you will need to prime the auger. If not primed,
the grill will timeout before the pellets are ignited, and no fire will start. Follow these steps to prime the auger:
1. Open the hopper lid. Make sure there are no foreign objects in the hopper or blocking the auger feed system.
2. Remove all cooking components from the interior of the grill. Locate the burn pot in the bottom of the pellet grill.
3. Plug the power cord into a power source.
4. Press and hold the Power Button for 3 seconds to turn and initiate start-up.
• Check to make sure you hear the auger turning. Place your hand above the burn pot and feel for air movement. DO
NOT place your hands or fingers inside the burn pot, this can cause injury.
• After approximately a minute, you should smell the igniter burning and begin to feel the air getting warmer above
the burn pot. The igniter tip does not glow red but will get extremely hot and will burn. DO NOT touch the igniter.
5. Once verified that all electric components are working correctly, turn the grill off.
6. Fill the hopper with all natural hardwood barbecue pellets.
7. Press and hold the Power Button for 3 seconds and navigate to the menu to prime.
8. Select the 5 second option and repeat until you see pellets drop from the auger into the burn pot. Now you can release
the Prime Button.
9. You now can turn your grill off. Please make sure you allow your grill to stay plugged in until it finishes the cool down
cycle. Once the fan turns off, the grill has completed the shutdown cycle, it is safe to unplug your grill.
10. Re-install the cooking components into the main barrel.
11. Your grill is now primed and ready to use! If this is the first time you are using your grill, you should perform a First Initial
Grill Burn-off.
    
Once your auger has been primed and before cooking on your grill for the first time, it is important to complete a grill burn-off.
Start the grill and operate at any temperature over 176°C / 350°F (with the lid down) for 30 to 40 minutes to burn-off the grill
and rid it of any foreign matter.
  
1. Plug the power cord into a grounded power source. Open the main barrel lid. Check the burn pot to ensure there is no
obstruction for proper ignition. Check that the Igniter is positioned in the center of the auger tube, and that the Igniter
is protruding into the burn pot. Open the hopper lid. Ensure there are no foreign objects in the hopper or auger feed
system. Fill the hopper with dry, all natural barbecue hardwood pellets.
2. Check that the buckle latch on the bottom of the main barrel is fastened (locked) to secure the removable burn pot.
3. Press and hold the Power Button for three seconds to turn the unit on. This will activate the start-up cycle. The auger
feed system will begin to turn, and the fan will supply air to the burn pot. The grill will begin to produce smoke while the
start-up cycle is taking place. The barrel lid must remain open during the start-up cycle. To confirm the start-up cycle has
begun properly, listen for a torchy roar, and notice some heat being produced.
4. Once the heavy, white smoke has dissipated, the start-up cycle is complete and you are ready to enjoy your grill at your
desired temperature!
   
When the main barrel lid is closed, Press and hold the Power Button for three seconds to Power-down the unit. The grill will begin
its automatic cool-down cycle and the Shutting Down screen will appear on the controller. The auger system will stop feeding
fuel, the flame will burn out, and the fan will continue to run until the cool-down cycle is complete.
IMPORTANT! Once the shut-down cycle is complete, unplug the power cord.

ENGLISH
18
  
WARNING: Always disconnect the electrical cord prior to opening the grill for any inspection, cleaning,
maintenance, or service work. Ensure the grill is completely cooled to avoid injury.
Any Pit Boss® unit will give you many years of flavorful service with minimal cleaning. Follow these cleaning and maintenance
tips to service your grill:
1.  
• At the bottom of the grill barrel is an ash cleanout feature, giving you easy access to
the inside of your burn pot to easily clean it as often as needed. To empty, release
the buckle latch on the ash box hook. While holding the handle, slide the ash box
away from the buckle, then pull down to remove. Once emptied, replace the ash box
by lifting it back into the bottom of the grill barrel, sliding the ash box towards the
buckle, then fastening the ash box hook with the buckle latch.
WARNING: This feature can only be operated when the grill is cooled down.
2.  
• Running all pellets out of your auger system is recommended if your grill will be unused for an extended period
of time. This can be done by simply running your grill, on an empty hopper, until all pellets have emptied from the
auger tube.
• Check and clean off any debris from the fan air intake vent, found on the bottom of the hopper. Once the access
panel is removed (see
Electric Wire Diagram for diagram), carefully wipe off any grease build-up directly on the fan
blades. This ensures airflow is sufficient to the feed system.
  
The hopper includes a pellet clean-out feature to allow for
easy cleaning and the ability to change out wood pellet fuel
flavors. To empty, follow these steps:
1. Place a clean, empty pail under the clean-out door .
2. Locate the pellet clean-out door and door handle on the
back side of the hopper. Lift the door handle to unlock.
pull the door handle to open the drop-chute access plate,
allowing the pellets from the hopper to empty.
NOTE: Use a long handled brush or wet/dry vacuum
to remove excess pellets, sawdust, and debris for a
complete clean-out through the hopper screen.
3. Once empty, lift the door handle again to unlock. Push
the drop-chute access plate back into place.
4. Push the door handle down to lock closed.
3.  
• Kinks or folds in the Meat Probe wires may cause damage to the part. Wires should be rolled up in a large, loose coil.
• Although Meat Probes are stainless steel, do not place in the dishwasher or submerge in water. Water damage to the
internal wires will cause the probe to short-out, causing false readings. If damaged, it should be replaced.
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4.  
• It is recommended to clean your Burn Pot after every few uses. This will ensure proper ignition and avoid any hard
build-up of debris or ash in the Burn Pot.
• Use a long-handled grill cleaning brush, remove any food or build-up from the Cooking Grates. Best practice is to do
this while they are still warm from a previous cook. Grease fires are caused by too much fallen debris on the cooking
components of the grill. Clean the inside of your grill on a consistent basis. In the event you experience a grease fire,
keep the grill lid closed to choke out the fire. If the fire does not go out quickly, carefully remove the food, turn the
grill off, and shut the lid until the fire is completely out. Lightly sprinkle baking soda, if available.
• Check your grease bucket often, and clean out as necessary. Keep in mind the type of cooking you do.
IMPORTANT: Due to high heat, do not cover the flame broiler or probes with aluminum foil.
5.  
• Wipe your grill down after each use. Use warm soapy water to cut the grease. Do not use oven cleaner, abrasive
cleansers or abrasive cleaning pads on the outside grill surfaces. All painted surfaces are not covered under
warranty, but rather are part of general maintenance and upkeep. For paint scratches, wearing, or flaking of
the finish, all painted surfaces can be touched up using high heat BBQ paint.
• Use a grill cover to protect your grill for complete protection! A cover is your best protection against weather and
outside pollutants. When not in use or for longterm storage, keep the unit under a cover in a garage or shed.
CLEANING FREQUENCY TIME TABLE (NORMAL USE)
ITEM CLEANING FREQUENCY CLEANING METHOD
Bottom of Main Grill Every 5-6 Grill Sessions Scoop Out, Wet/dry vacuum Excess Debris
Burn Pot Every 2-3 Grill Sessions Scoop Out, Wet/dry vacuum Excess Debris
Cooking Grates After Each Grill Session Burn Off Excess, Brass Wire Brush
Flame Broiler Every 5-6 Grill Sessions Scrape Main Plate with Slider, Do Not Wash Clean
Shelves After Each Grill Session Scrub Pad & Soapy Water
Grease Bucket After Each Grill Session Scrub Pad & Soapy Water
Auger Feed System When Pellet Bag is Empty Allow Auger to Push Out Sawdust, Leaving Hopper Empty
Hopper Electric Components Once A Year Dust Out Interior, Wipe Fan Blades with Soapy Water
Air Intake Vent Every 5-6 Grill Sessions Dust, Scrub Pad & Soapy Water
Grill Probe Every 2-3 Grill Sessions Scrub Pad & Soapy Water

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20
 
Smoking and grilling styles of cooking can give you different results based on time and temperature. For best results, keep a
record of what you cooked, at what temperature, how long you cooked for, and the results. Adjust to your taste for the next time.
Practice makes perfect.
The culinary art of hot smoking refers to longer cooking times, but results in more natural Hardwood flavor (and a sought-after
smoke ring ) on your meats. Higher cooking temperatures result in a shorter cooking time, locking in less smoke flavor.
TIP: For best results, allow time for meats to rest after cooking. This allows the natural juices to migrate back into
the meat fiber, giving a much juicer, flavorful cut. Resting times can be as little as 3 minutes and up to 60 minutes,
depending on the size of the protein.
 
  
(Very Low)

(Low)

(Medium)
/
(Medium/High)

(High)
Temp Range 82-135°C / 180-275°F 135-162°C / 275-323°F 162-190°C / 323-374°F 190-232°C / 374-449°F 232-260°C / 449-500°F
 Size Rare - 54°C / 130°F Medium - 60°C / 140°F Well Done - 77°C / 170°F
Turkey
(whole) 4.5-5.0 kg / 10-11 lbs.
5.3-6.4 kg / 12-14 lbs.
6.8-7.7 kg / 15-17 lbs.
8.2-10.0 kg / 18-22 lbs.
10.4-11.3 kg / 23-25 lbs.
Grill 90 - 120 minutes
Grill 110 - 140 minutes
Grill 130 - 160 minutes
Grill 140 - 170 minutes
Grill 150 - 180 minutes
Chicken (whole) 1.36-2.26 kg / 3-5 lbs. Grill 1 - 1.5 hours
Drumsticks, Breasts 0.45 - 0.86 kg / 1 - 1½ lbs. Grill 30-60 minutes
Small Game Birds 0.45 - 0.86 kg / 1 - 1½ lbs. Grill 30-45 minutes
Duck 1.36-2.26 kg / 3-5 lbs. Roast or grill 2 - 2.5 hours
   
Clean-burning barbecue hardwood pellets generate about 8200 BTU’s per pound with very little ash, a low moisture content
(5-7%), and are carbon neutral. Barbecue hardwood pellets are produced by pure raw material (sawdust) being pulverized with
a hammer-mill, and the material is pushed through a die with pressure. As the pellet is forced through the die, it is cut, cooled,
screened, vacuumed, and then bagged for consumer use. Check with your local dealer for flavors available in your area.
•   •  
•   •  
  
NOTE: Always store hardwood pellets in a dry area. Any contact or exposure to moisture will result in lower heat output
or cause the pellets to swell and break apart. Use a moisture proof, resealable tub or bucket for proper storage.