Pit Boss Sportsman 2 User manual

MODEL / MODÈLE / MODELO / MODELL / MODELLO : PB2BPGG, PB3BPGG
PART / PIÈCE / PARTE / TEIL / PARTE : 10752, 10753, 10754, 10755, 10756, 10757
'  |   '
   |  |  '
  
IMPORTANT, READ CAREFULLY, RETAIN FOR
FUTURE REFERENCE. MANUAL MUST BE
READ BEFORE OPERATING!
   
IMPORTANT, PRENEZ CONNAISSANCE DE
CE DOCUMENT ET CONSERVEZ-LE POUR
RÉFÉRENCE ULTÉRIEURE. VOUS DEVEZ LIRE
CE GUIDE AVANT D’UTILISER LE BARBECUE!
   
IMPORTANTE, LEER DETENIDAMENTE,
CONSERVAR PARA REFERENCIA FUTURA.
LEA EL MANUAL ANTES DEL USO!
 
WICHTIG: AUFMERKSAM LESEN UND GUT
AUFBEWAHREN BITTE UNBEDINGT VOR
GEBRAUCH DIE BEDIENUNGSANLEITUNG
SORGFÄLTIG DURCHLESEN!
   
IMPORTANTE: LEGGERE ATTENTAMENTE E
CONSERVARE PER RIFERIMENTO FUTURO.
LEGGERE IL MANUALE PRIMA DELL'USO.
For outdoor nd household use onl Not for commercl use
Réservé  l'use extéreur et résdentel unquement Non destné  un use commercl
Solo pr uso doméstco  en el exteror No pto pr uso comercl
Btte nur m Freen und prvt nutzen Ncht fr de ewerblche Anwendun eenet
Solo per uso domestco ed esterno Non per uso commercle
WARNING:     
         
    ,     
        
     
AVERTISSEMENT :   '   
         
       ,
        
      
  '     
ADVERTENCIA:          
        , 
  ,    
        
        
          
ACHTUNG:       
,        
     ,
    
       
        
AVVERTENZA:  '  ' 
'        
      ,  
        '
          
       

5
EN
ENGLISH
    
GAS CYLINDER REQUIREMENTS
To operate, you will need a precision-filled standard G30/G31 grill liquid propane ("LP")
gas cylinder with external valve threads. Use standard flexible tube with length less
than 1.5 m (59 in). The tube shall be readily visible across its entire length for inspection
after installation.
The maximum diameter and the maximum height of the cylinder is 300 mm (11.8 in) and
600 mm (23.6 in) as shown in illustration.
CAUTION: You must have the proper regulator which relevant standard
is EN16129 and bottle in order for the barbecue to operate safetly and
efficiently. Use of an incorrect or faulty regulator is dangerous and will
invalidate any warranty. It is important to inspect the full length of the
tube. If it is evident there is excessive abrasion or wear, or the tube is cut,
the tube must be replaced prior to the appliance being used.
CONNECTING THE LP GAS CYLINDER
IMPORTANT: If the manifold requires a connector, follow the connector installation instructions prior to
connecting the unit to a gas cylinder.
1. Before connecting, ensure there is no debris caught in the head of the LP gas cylinder, head of the regulator valve, or in the
head of the burner and burner ports.
2. Connect the tube line to the manifold by turning the knob clockwise until it stops. Make sure that the tube is not twisted in
any way.
3. Place the LP gas cylinder into the cylinder hole. Ensure the hose connected to the cylinder does not touch any of the grill
surfaces that could get hot. Keep the LP gas cylinder in place during operation of the barbecue. Do not place a spare cylinder
in the cylinder enclosure at any time. Allow the the LP gas cylinder to be easily accessible (not blocked) at all times. If the LP
gas cylinder is too tall, it cannot be put into the cylinder hole. The gas cylinder can be attached to the gas cylinder hook on
the right side of the frame or placed on flat ground.
4. Make sure the gas cylinder valve is in OFF position. Ensure the gas cylinder is completely upright, as it is unsafe to operate
the grill if the gas cylinder is not installed properly.
5. Ensure the regulator valve on the grill is completely closed by turning the knob clockwise to the OFF position.
6. Remove the protective caps from the regulator valve opening and the top of the gas cylinder. Save the caps.
7. Insert the gas cylinder valve into the threaded opening of the regulator valve. Turn the cylinder clockwise until firm. Hand-
tighten only.
8. LP gas cylinder is now installed.
WARNING: Shut off the gas cylinder if you smell gas. Attempt to re-install gas cylinder to ensure that tube
is connected properly.
 
300mm / 11.8 in


600mm /
23.6 in

6
EN ENGLISH
PREPARATION FOR USE – LEAK TESTING
A leak test is used to determine the integrity of a seal. Before using your gas grill, perform a leak test on the connection between
the regulator and the gas cylinder to reduce the risk of serious bodily injury or death from fire or explosion. A leak test should be
performed a minimum of once a season, as well as:
• before lighting your grill for the first time,
• every time the gas cylinder has been changed,
• after travel, especially over rough or bumpy roads,
• after a prolonged period of storage or non-use.
     
Supplies Required:
1 x Bowl ( empty, clean )
1 x Paint Brush ( clean )
Dish Washing Liquid
Water
Procedure:
1. Position the grill in a well-ventilated area. Ensure the grill is cool to the touch, and not in use. Verify that the
regulator value is turned to the OFF position and that the gas cylinder is tightened securely to the regulator.
IMPORTANT: Ensure there is no open flame or smokers nearby.
2. Mix a solution of one part of water with one part of dish washing liquid in a bowl. The solution will make bubble,
as it will be concentrated.
3. Use a paint brush to apply the solution onto the seal between the regulator and the gas cylinder. Visually inspect for
streams of bubbles coming from a defect or break in the seal.
NOTE: If a leak appears, repeat gas cylinder installation procedure, but do not over-tighten. Hand-tighten
only. Repeat leak test after re-installation to ensure seal is secure.
IMPORTANT: Do not use the gas grill if you detect a gas leak that cannot be corrected by using the leak
test procedure. Contact your local Fire Department or Customer Care for alternative measures of testing
to ensure proper precaution.
DISCONNECTING A GAS CYLINDER
IMPORTANT: When changing or disconnecting a gas cylinder, care must be taken to keep away from any
source of ignition.
1. Ensure the control knob on the grill is completely closed by turning to the OFF position. Turn LP gas cylinder valve to the
CLOSED position, and allow the regulator knob to pop out.
2. Turn the cylinder counter-clockwise (by hand) to disconnect from the regulator valve opening. Replace the protective caps
on the regulator valve opening and the top of the gas cylinder for storage (if not empty).
WARNING: Do not transport grill with gas cylinder attached. The cylinder may loosen off the valve, and
cause a gas leak, possibly resulting in an explosion, fire, or severe bodily harm. Disconnect gas cylinder
first before travel or storage. If storing the grill indoors, leave the gas cylinder outdoors.
Watch for bubbles

7
EN
ENGLISH
 
GRILL ENVIRONMENT
1.     
With all outdoor appliances, outside weather conditions play a big part in the performance of your grill and the cooking
time needed to perfect your meals. All Pit Boss® Grills units should keep a minimum clearance of 915mm (36 inches) from
combustible constructions, and this clearance must be maintained while the grill is operational. This appliance must not be
placed under overhead combustible ceiling or overhang. Keep your grill in an area clear from combustible materials, or other
flammable vapors and liquids.
2.   
As it becomes cooler outside, that does not mean that grilling season is over! The crisp cool air and heavenly aroma of grilled
foods will help cure your winter blues. Follow these suggestions on how to enjoy your grill throughout the cooler months:
• Organize – Get everything you require ready in the kitchen before you head outdoors. During the winter, move your
grill to an area that is out of the wind and direct cold. Check local bylaws regarding the proximity of your grill in
relation to your home and/or other structures. Put everything you need on a tray, bundle up tight, and get it done!
• To help keep track of the outside temperature, place an outdoor thermometer close to your cooking area. Keep a log
or history of what you cooked, the outdoor temperature, and the cooking time. This will help later down the road to
help you determine what to cook and how long it will take.
• Have a heated platter or a dish cover ready to keep your food warm while making the trip back inside.
3.   
As it becomes warmer outdoors, the cooking time will decrease. Follow these few suggestions on how to enjoy your grill
throughout the hot months:
• Adjust your cooking temperatures downward. This helps to avoid unwanted flare-ups.
• Use a meat thermometer to determine the internal temperature of your foods. This helps in preventing your meat
from over cooking and drying out.
• You can keep foods hot by wrapping them in foil, and placing them in an insulated cooler. Stuff crumpled up
newspaper around the foil and this will keep food hot for 3 to 4 hours.
FIRST USE – GRILL BURN-OFF
Before using your grill for the first time with food, it is important to complete a burn-off. Start the grill and operate for a
minimum of 15 minutes on HIGH to burn-off the unit. This will “heat clean” the internal components, dissipate odors and rid it of
any foreign matter.
LIGHTING PROCEDURE
1. Verify that all control knobs are turned to the OFF position.
2. Connect LP gas cylinder as per instructions. Turn LP gas cylinder valve to OPEN.
3. Note the indicator marker on the control knob. Push and hold down the control knob on the grill and turn 90 degrees
(or 1/4) counter-clockwise SLOWLY (2 to 3 seconds) to HIGH. You should hear a “click” sound to indicate a spark from the
igniter, and look for flame to ensure the burner is lit. If it does not, repeat up to three times.
4. If ignition does not occur in 5 seconds, turn the control knob to OFF, wait 5 minutes and repeat lighting procedure. If the
above points do not work, follow Manual Lighting Procedure instructions .
5. After the burner has caught fire, you are ready to enjoy your grill at your desired temperature!
If the burner goes out during operation, turn the control knobs to the OFF position. Wait five minutes
before attempting to relight to allow any accumulated gas to dissipate.

8
EN ENGLISH
IGNITER FAILURE PROCEDURE
If for any reason your igniter fails after three of four attempts, check the following steps, or start your grill
using the manual method.
1. Ensure the control knobs are turned to the OFF position. Allow any accumulated gas to dissipate.
2. After five minutes, check the following:
• Visually confirm that the igniter is working by pushing the igniter button and looking at the igniter tip for a
spark. If no spark, adjust the distance between the igniter (electrode) tip and burner to 4.5 mm (3/16 in).
• Visually confirm that the burner tube and portholes are not obstructed. If blocked, follow Care & Maintenance
instructions .
3. If the above points do not work, follow Troubleshooting instructions .
MANUAL LIGHTING PROCEDURE
1. Verify that the control knob is turned to the OFF position.
2. Lift one of the Cooking Grids to expose the burners.
3. Connect LP gas cylinder as per instructions. Turn LP gas
cylinder valve to OPEN.
4. Note the indicator marker on the control knob. Push in
the regulator knob and turn 90 degrees (or 1/4) counter-
clockwise to HIGH.
5. Quickly and carefully, use a lit match secured with the
lighting rod (included with the grill) to light burners.
Access the burners through the cooking grids. Position lit
match near side of burner. Do not attempt to light another
area of the burner. This can cause injury.
NOTE: Do not use spirit, lighter-fluid or kerosene for
lighting or refreshing a fire in your grill.
6. After the burner has caught fire, place the Cooking Grid
back into position, and you are ready to enjoy your grill at
your desired temperature!
SHUTTING OFF YOUR GRILL
1. When finished cooking, turn LP gas cylinder valve to the CLOSED position, and allow the regulator knob to pop out. This
safety feature locks the regulator knob to ensure that the gas is no longer flowing.
2. Turn control knobs to the OFF position.
NOTE: A “poof” sound is normal as the last of the LP gas is burned.
3. Disconnect LP gas cylinder by following the Disconnect LP Gas Tank instructions.
WARNING: Allow the grill to cool completely, and remove the gas cylinder, before moving, travel, or for
storage.

9
EN
ENGLISH
  
CHECKING THE GAS LEVEL
To check the amount of fuel in the LP gas cylinder, the grill must be in operation. Place your hand at the top of the gas cylinder
and slowly move down the side until the cylinder feels cool to the touch. This will indicate the approximate amount of gas in your
cylinder; if ¾ empty, replace with full gas cylinder.
IMPORTANT: Do not use charcoal briquettes or any flammable material with your grill. Use of such material
will void your warranty and may lead to a fire, explosion and bodily harm.
CLEANING FREQUENCY
Any Pit Boss® unit will give you many years of flavorful service with minimum cleaning. Follow these cleaning and maintenance
tips to service your grill:
1.  
• Clean the burner whenever heavy build-up is found, to ensure that there are no signs of blockage (debris, insects)
on the burner tube or in the burner portholes. After periods of storage, spiders or small insects can build nests,
webs, and lay eggs in the burner tube, obstructing the flow of gas to the burner. A clogged tube can lead to a fire
beneath the appliance. If storing the grill or before an extended period of non-use, remove the burner and wrap with
aluminum foil to reduce the risk of insects entering the burner holes.
• The burner has been preset for optimal flame performance. A blue flame, possibly
with a small yellow tip, is the result of the optimal air and gas mixture. If flames are
excessively yellow, orange or irregular, clean the oil and food deposits on the burner
surface and the burner portholes to increase airflow.
2.  
• Remove any food or build-up from the cooking surface. Best practice is to do this while it is still warm from a
previous cook. Grease fires are caused by too much fallen debris on the cooking components of the grill. Clean the
inside of your grill on a consistent basis. In the event you experience a grease fire, carefully remove the food, turn
the grill off. Lightly sprinkle baking soda, if available.
3.  
• Check your grease tray often, and clean out after each cool. Keep in mind the type of foods that are cooked. Failure
to keep it clean could result in build up and a fat fire. This can be hazardous and may cause damage to the unit.
• All screws and bolts should be checked on a regular basis. Tighten as needed.
• Use a grill cover to protect your grill for complete protection! A cover is your best protection against weather and
outside pollutants. When not in use or for long-term storage, keep the unit under a cover in a garage or shed, with
the gas cylinder removed (must be stored outdoors).
CLEANING TIME TABLE (NORMAL USE)
ITEM CLEANING FREQUENCY CLEANING METHOD
Cooking Grids After each use Burn off excess, scrub pad & soapy water
Grease Tray After each use Empty, scrub pad & soapy water
Grill Body, Lid As needed Non-abrasive cloth & soapy water
Burner Tube, Portholes Every 5-6 uses Dust, scrub pad & soapy water
Burners Every 5-6 uses Scrub pad & soapy water
Slight Yellow
Slight Blue
Dark Blue
Flame
Burner

10
EN ENGLISH

Proper cleaning and maintenance will prevent common operational problems. When your grill is operating poorly, or on a less
frequent basis, the following troubleshooting tips may be helpful. For FAQ, please visit www.pitboss-grills.com . You may also
contact your local dealer or Customer Care for assistance.
WARNING: Always ensure the grill is completely cooled to avoid injury.
  
Burner Will Not Light The ignition wire is broken Contact Customer Care for assistance or a replacement part.
No igniter spark on electrode Adjust the electrode. Contact Customer Care for assistance or a replacement part.
No gas supplied Check the regulator valve. Check connection for leak.
Grease Fire / Frequent
Flare-Ups
Grilling fatty meats Grill fatty meats when the cooking surface is cold, and the knobs are on the “LOW” setting.
Cooking temperature Attempt cooking at a lower temperature. Grease does have a flash point. Keep the
temperature under 176°C / 350°F when cooking highly greasy food.
Water sprayed on gas flames Do not spray water on gas flames.
Burner blows out No Gas Flow Check gas fuel connection, and ensure it is open. Replace gas cylinder if empty.
Gusting or High Winds Turn front of grill away from wind or increase flame height.
Low heat on “HIGH” Ports blocked Clear ports of any obstructions.
Gas cylinder empty Refill the gas cylinder.
Gas Leakage Improper Installation Turn the regulator knob to the OFF position, and allow the regulator knob to pop out. Remove
the gas cylinder. Re-install and tighten. Perform leak test to ensure proper seal. Replace gas
cylinder if damaged.
Seal Failure Gas cylinder has corroded, rusted, or has been mishandled. Replace gas cylinder.
Regulator Failure Regulator needs to be replaced. Contact Customer Care for a replacement part.
Burner Flames Are
Yellow Or Orange
Poor Air Flow Check burner tube and burner ports for spider webs or other obstructions. Follow Care and
Maintenance instructions to clean the burner tube.
Burner Obstruction
Grease Cup Is Full, Spilling Empty grease cup and re-install. Follow Care and Maintenance instructions.
Regulator Valve Is Off Check the regulator valve connection to the gas cylinder. Remove, then reinstall. Perform leak
test.
Burner Is Dirty Turn regulator knob to HIGH for five minutes, and burn-off the unit. Follow Care and
Maintenance instructions.