Pit Boss HAMMERTONE 2 Series Parts list manual

 
 
ASSEMBLY AND OPERATION INSTRUCTIONS • ASSEMBLAGE ET FONCTIONNEMENT
ITM / ART : 31576938
MODEL / MODÈLE : PBV2DW1
PART / PIÈCE : 77223
270525
HAMMERTONE
2-SERIES •SERIE-2
  
IMPORTANT, READ CAREFULLY, RETAIN FOR FUTURE REFERENCE.
MANUAL MUST BE READ BEFORE OPERATING!
  
IMPORTANT, PRENEZ CONNAISSANCE DE CE DOCUMENT ET
CONSERVEZ-LE POUR RÉFÉRENCE ULTÉRIEURE. VOUS DEVEZ LIRE
CE GUIDE AVANT D’UTILISER LE BARBECUE !
FOR OUTDOOR AND HOUSEHOLD USE ONLY. NOT FOR COMMERCIAL USE.
POUR UN USAGE EXTÉRIEUR ET DOMESTIQUE SEULEMENT. PAS POUR USAGE COMMERCIAL.
WARNING: Please read the entire manual before installation and use of this electric, wood chip burning
appliance. Failure to follow these instructions could result in property damage, bodily injury or even death.
Contact local building or fire officials about restrictions and installation inspection requirements in your area.
AVERTISSEMENT : Veuillez lire l'intégralité du manuel avant l'installation et l'utilisation de cet appareil
électrique, à copeaux de bois. Ne pas suivre ces instructions peut entraîner des dégâts matériels ou des blessures
corporelles graves pouvant aller jusqu'à la mort. Contactez les responsables locaux de la construction ou des
incendies au sujet des restrictions et des exigences d'inspection de l'installation dans votre région.

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2
 
    
  .          
  .         
     .
Please read and understand this entire manual before attempting to assemble, operate or install the product. This will ensure you
receive the most enjoyable and trouble-free operation of your new smoker. We also advise to retain this manual for future reference.
DANGERS AND WARNINGS
You must contact your local home association, building or fire officials, or authority having jurisdiction, to
obtain the necessary permits, permission or information on any installation restrictions, such as any smoker
being installed on a combustible surface, inspection requirements or even ability to use, in your area.
1. A minimum clearance of 305mm (12 inches) from combustible constructions to the sides of the smoker, and 305mm (12 inches)
from the back of the smoker to combustible constructions must be maintained. Do not use this appliance indoors or in an
enclosed, unventilated area. Keep your smoker in a clear area, level and free from combustible materials, gasoline and other
flammable vapors and liquids.
Should a grease fire occur, turn the smoker off and leave the cabinet door closed until the fire is out. Do not
unplug the power cord. Do not throw water on. Do not try to smother the fire. Use of an all-class (class ABC)
approved fireextinguisherisvaluable tokeep onsite. Ifanuncontrolled firedoesoccur,calltheFireDepartment.
2. Keep the unit and electrical supply cords away from water or other liquids. Do not use your smoker in the rain, during an
electrical or around any water source. To protect against electrical shock, use only a properly grounded electrical outlet.
Do not operate the appliance with a damaged cord or plug. If a long, detachable power supply-cord (or extension) is used,
ensure the cord rating is at least as great as the electrical rating of the appliance, and must be a grounded cord. Outdoor
extension cords used with outdoor products are marked with the suffix "W" and with the statement "suitable for use with
outdoor appliances." To reduce the risk of electric shock, keep extension cord connection dry and off the ground.
3. After a period of storage, clean before use. Regular care and maintenance is required to prolong the lifespan of your unit. If
the smoker is stored outside during the rainy season or seasons of high humidity, care should be taken to ensure that water
does not get onto the electric element. Always disconnect the power, before performing any service or maintenance.
Do not transport your smoker while in use or while the smoker is hot. Ensure the smoker is completely cool
to the touch before adjusting the cooking grids, adding wood chips, removing the water tray, moving, or
storing. Store unit indoors when not in use. Do not store the electric smoker with hot ashes inside unit.
Store only when all surfaces are cold.
4. It is recommended to use heat-resistant barbecue mitts and long, sturdy cooking tools when operating the unit. Use caution
when removing food from the smoker. All surfaces are hot, and can remain hot for an extended period after use.
5. Parts of the barbecue may be very hot, and serious injury may occur. Keep young children and pets away while in use.
This appliance is not recommended for children, persons with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they are under direct supervision or instruction
by a person responsible for their safety.
6. Do not use this appliance as a heater, or for anything other than its intended purpose. This unit it not for commercial use.

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3
DISPOSAL OF ASHES
Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a non-
combustible floor or on the ground, well away from all combustible materials, pending final disposal. When ashes are disposed by
burial in soil, or otherwise locally dispersed, they should be retained in a closed container until all cinders have thoroughly cooled.
CREOSOTE
Creosote, or soot, is a tar-like substance produced when wood is burned. While burning, it produces black smoke with a residue
which is also black in color. When not removed, it can build to form a thick, hard coating of debris on any surface, posing a threat
to your appliance. It is dangerous to operate this appliance should the flame become very dark and sooty.
Should the creosote ignite, it makes an extremely hot and uncontrolled fire, similar to a grease fire. Should this happen, turn the
unit off, let it cool completely, then inspect for maintenance and cleaning. It commonly accumulates along exhaust areas, such as
a chimney, ventilation damper, or cabinet door.
If creosote has formed within the unit, allow the unit to warm up at a low temperature, turn off the appliance, then wipe away
any formation with a hand towel. Similar to tar, it is much easier to clean when warm, as it becomes liquid.
CARBON MONOXIDE (“  ”)
Burningwoodchipsgivesoffcarbonmonoxide,whichhasnoodorandcancausedeath.Donotburnwoodchips
inside homes, vehicles, tents, garages or any enclosed areas. Use only outdoors where it is well ventilated.
Carbon monoxide is a colorless, odorless, tasteless gas produced by burning gas, wood, propane, charcoal or other fuel. Carbon
monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels can result in headaches, dizziness, weakness,
nausea, vomiting, sleepiness, confusion, loss of consciousness or death. Follow these guidelines to prevent this colorless, odorless
gas from poisoning you, your family, or others:
• See a doctor if you or others develop cold or flu-like symptoms while cooking or in the vicinity of the appliance. Carbon
monoxide poisoning, which can easily be mistaken for a cold or flu, is often detected too late.
• Alcohol consumption and drug use increase the effects of carbon monoxide poisoning.
Carbon monoxide is especially toxic to mother and child during pregnancy, infants, the elderly, smokers, and people with blood
or circulatory system problems, such as anemia, or heart disease.
SAFETY LISTING
In accordance with the procedures and specifications listed in the UL1026 (6th edition) / CSA-22.2 No. 64-10
(R2014) Electric Household Cooking and Food Serving Appliances. Pit Boss Grills electric cooking appliances
have been independently tested and listed by Intertek (an accredited testing laboratory) to , ,  and
 standards. 270525

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4
COPYRIGHT NOTICE
Copyright 2018. All right reserved. No part of this manual may be
copied, transmitted, transcribed, stored in a retrieval system, in any
form or by any means without expressed written permission of,
Dansons Inc.
3411 North 5th Avenue, Suite 500, Phoenix, ,  85013
[e-mail] | [e-mail]
www.pitboss-grills.com
Toll-Free: 1-877-303-3134, Fax: [phone]

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5
  
Safety Information .......................................................... 2
Parts & Specs......................................................................6
Assembly Preparation...................................................... 7
Assembly Instructions
Mounting The Wheels To the Support Legs........................... 7
Mounting The Support Legs To The Cabinet Base................ 7
Securing The Control Panel To Front Support Legs ..............8
Securing The Support Bar...........................................................8
Mounting The Support Panels..................................................8
Mounting The Bottom Chamber Assembly............................8
Mounting The Power Cord Bracket..........................................9
Installing The Dampers Into The Main Cabinet.....................9
Mounting The Back Handle .......................................................9
Assembling The Main Cabinet To The Cabinet Base........... 10
Installing The Cooking Components......................................10
Mounting The Logo Plate.........................................................10
Attaching The Grease Shield.....................................................11
Mounting The Cabinet Door Handle, Door Latch ................11
Assembling & Installing The Wood Chip Tray ......................11
Installing The Grease Tray.........................................................12
Connecting To A Power Source.................................................12
Operating Instructions
Smoker Environment..................................................................12
Smoker Temperature Ranges....................................................13
Understanding The Control Board ......................................... 14
Understanding The Probes .......................................................15
First Use – Smoker Burn-Off.................................................... 15
Preheating ....................................................................................15
Start-Up Procedure.................................................................... 15
Refilling The Water Pan ............................................................ 16
Refilling The Wood Chip Tray .................................................. 16
Shutting Off Your Smoker........................................................ 16
Care & Maintenance........................................................17
Cooking Guidelines......................................................... 18
Tips & Techniques ...........................................................20
Troubleshooting ..............................................................21
Electrical Wire Diagram ................................................. 23
Replacement Parts..........................................................24
Warranty
Conditions....................................................................................25
Exceptions....................................................................................25
Ordering Replacement Parts ...................................................25
Contact Customer Service........................................................25
Warranty Service .......................................................................26
Accessories Sold Separately..........................................26
Recipes .............................................................................. 27

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6
  
MODEL UNIT ASSEMBLED (WxHxD) UNIT WEIGHT COOKING AREA TEMP. RANGE DIGITAL FEATURES

21
550mm x 1,040mm x 510mm
/ 21” x 40” x 20”
25.5 kg
/ 56.1 lb
Cubic Cooking: 0.05 m3/ 2.0 ft3
TOTAL - 3,318 cm / 514 sq. in.
38-204°C
/ 100-400°F
Automatic start-up,
digital timer, smoke
surge recovery button,
meat probes
Part# Description
1 Cooking Grids (x3)
2 Cooking Grid Support Brackets (x6)
3 Damper Vent (x2)
4 Back Handle (x1)
5 Logo Plate (x1)
6 Cabinet Door Handle (x1)
7 Cabinet Door Latch (x1)
8 Cabinet Door (x1)
9 Main Cabinet (x1)
10 Wood Chip Tray Lid (x1)
11 Wood Chip Tray Assembly (x1)
12 Door Grease Shield (x1)
13 Water Pan (x1)
14 Water Pan Support (x1)
15 Cabinet Base (x1)
16 Support Bar (x1)
17 Support Panel (x2)
18 Temperature Probe Bracket (x1)
19 Power Cord Bracket (x1)
20 Bottom Chamber Assembly (x1)
21 Support Legs (x4)
22 Locking Caster Wheel (x2)
23 Caster Wheel (x2)
24 Grease Tray (x1)
25 Meat Probe (x1)
A ¼–20x⅝" Screw (x4)
B ¼–20x½" Screw (x28)
C #10–24x½" Screw (x34)
D #10–24 Lock Nut (x2)
E M5 Locking Washer (x2)
F #8–32" Screw (x5)
G #5–32x½" Screw (x2)
H Spare Hardware
NOTE: Due to ongoing product development, parts are subject to change without
notice. Contact Customer Service if parts are missing when assembling the unit.
12
5
3
4
11
13
12
14
16
24
21
23 22
25
18
20
19
17
9
7
8
10
6
15
211 212
213 214
171
172
PB – ELECTRIC REQUIREMENTS
120V, 13.75AMP, 60HZ, 1650W, 3-PRONG GROUNDED PLUG



 

 

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 
Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister
pack after removing from the protective shipping carton. Before assembly of product, review all parts and reference the parts
list. If any part is missing or damaged, do not attempt to assemble. Shipping damage is not covered under warranty. Contact your
dealer or Pit Boss Grills Customer Service for parts: Monday through Sunday, 4am - 8pm PST (EN/FR/ES).
[e-mail] | Toll-Free: 1-877-303-3134 | Toll-Free Fax: [phone]
IMPORTANT: To ease installation, using two people is helpful (but not necessary) when assembling this unit.
Tools required for assembly: screwdriver and level. Tools not included.
 
IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws
completely until all screws for that step have been installed, or unless otherwise mentioned.
1.       
Parts Required:
2 x Locking Caster Wheel (#22)
2 x Caster Wheel (#23)
4 x Support Legs (#21)
16 x ¼–20x½" Screw (#B)
Installation:
• Place a piece of cardboard on the floor to prevent scratching the unit
and parts during assembly. Next, attach the wheel to the bottom of
the leg using four screws. Repeat installation for the other support
legs and wheels.
2.       
Parts Required:
1 x Cabinet Base (#15)
12 x ¼–20x½" Screw (#B)
Installation:
• Next, lay the cabinet base on the floor, upside down. Prepare the four
support legs for installation to the cabinet base, arranging the labelled
legs as shown in the illustration.
IMPORTANT: The four support legs must be arranged correctly to
properly install the support panels and support bar in later steps.
• Mount one support leg to the cabinet base using three screws. Repeat
installation for the other three support legs. Tighten inside screws
completely, but leave outside screws partly loosened.
1
2
212
211
213
214

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8
3.       
Parts Required:
2 x #10–24x½" Screw ( #C)
Installation:
• Near the Control Board, loosen the two screws connecting the front
panel to the main cabinet.
• Using another two screws, secure the front panel sides to the front-
facing support legs. Once these screws are tight, re-tighten the two
screws that were previously loosened.
4.    
Parts Required:
1 x Support Bar (#16)
4 x #10–24x½" Screw ( #C)
Installation:
• Install the support bracket to the rear of the unit between the two
rear support legs. Secure using two screws on each side. Ensure the
support bracket is place on the underside of the main cabinet, facing
inwards. Note illustration for support bracket arrangement.
NOTE: The support bracket with two holes along the bottom should
be on the same side of the unit as the power cord exits the control
board (left side). This is important for later steps.
5.    
Parts Required:
2 x Support Panel (#17)
8 x #10–24x½" Screw ( #C)
Installation:
• Install one support panel to the side of the unit between a front and
back support leg. Secure using two screws on each side. Ensure the
flat side of the support plate is facing outwards. Repeat the same
installation to mount the other support panel. Note illustration for
support panel arrangement.
6.     
Parts Required:
1 x Bottom Chamber Assembly (#20)
4 x #10–24x½" Screw (#C)
Installation:
• Mount the bottom chamber assembly to the bottom of the cabinet
base using four screws. Ensure the rails for the grease tray are facing
the front of the unit.
4
5
6
3


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9
7.     
Parts Required:
1 x Power Cord Bracket (#19)
2 x #10–24x½" Screw (#C)
Installation:
• Loosen the screw of the power cord clip on the support leg, and guide
the power cord through the power cord clip to secure.
• Locate the two holes on the bottom of the (left side) support bracket.
Mount the power cord bracket to the support panel using two screws
as shown in illustration 7. Once secure, wrap the power cord on the
bracket until unit is in use.
• Proceed to fully-tighten all screws on the cabinet base, then carefully
turn the cart upright with the wheels on the bottom. Note 7.
IMPORTANT: Ensure that all screws on the cabinet base are fully-
tighten to avoid screws falling out when the unit is moved.
8.       
Parts Required:
1 x Main Cabinet (#9)
2 x Damper Vent (#3)
2 x #10–24x½" Screw (#C)
2 x #10-24 Lock Nut (#D)
2 x M5 Locking Washer (#E)
Installation:
• First, lift the main cabinet door off the hinges, and place aside. Note 8.
• Place one screw from the outside of the main cabinet into the center
of each damper. Next, insert a damper inside the main cabinet with
the raised tab facing the rear, and secure the screw from the exterior
using a locking washer and lock nut. Repeat same installation for
second damper, as shown in illustration 8.
9.    
Parts Required:
1 x Back Handle (#4)
4 x ¼–20x⅝" Screw (#A)
Installation:
• Mount the handle onto the back side of the main cabinet using four
screws. Note correct position as shown, with handle on top.
7
7
8
9
8

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10
10.        
Parts Required:
1 x Temperature Probe Bracket (#18)
6 x #10–24x½" Screw (#C)
2 x #5–32x½" Screw (#G)
Installation:
• Prepare the main cabinet to be mounted to the cabinet base. Position
the cabinet base next to the main cabinet, with both facing the same
direction. Lock the caster wheels on the cabinet base. Carefully, lift
the main cabinet onto the cabinet base. Secure the main cabinet to the
cabinet base using six screws (#C). Note illustration 10.
• At the rear wall, along the bottom edge of the main cabinet, locate the
temperature probe. Secure the temperature probe into place with the
temperature probe bracket using two screws (#G). Note 10.
IMPORTANT: Once the temperature probe bracket is secure,
ensure the stainless steel tip extends above the lip of the lower
cabinet. This reads the internal temperature of the main cabinet.
Incorrect placement of the temperature probe may result in wrong
temperature readings on the Control Board.
11.    
Parts Required:
6 x Cooking Grid Support Brackets (#2)
3 x Cooking Grids (#1)
1 x Water Pan (#13)
1 x Water Pan Support (#14)
Installation:
• Insert the water pan support into the bottom of the main interior
cabinet, then sit the water pan in the support. Note 11.
NOTE: Keep water in the water pan at all times while cooking. It will
catch grease and drippings from your cooks and allow for easier
clean up. If smoking for an extended period, move water pan up
higher to allow water to last longer.
• Next, insert six cooking grid support brackets into the holes along
the inside walls of the interior main cabinet. Once positioned in the
holes, tilt downward to secure into position. Repeat the same process,
matching the same heights, for the right-side wall. Note 11.
• Lastly, place the cooking grids on the grid support brackets inside the
main cabinet. Note 11C.
CAUTION: To change the height between each cooking grid, adjust
only when the smoker is completely cooled to avoid injury.
12.    
Parts Required:
1 x Logo Plate (#5)
1 x Cabinet Door (#8)
10
11
11 11
11
10

ENGLISH
11
Installation:
• Remove the washer and wing nut from the packaged logo plate.
• Insert the logo plate into the mounting hole on the front of the
cabinet door, place the washer on the thread pole on the inside of the
door, and hand-tighten by hand to secure.
NOTE: The logo plate is supplied with one washer and one wing nut.
13.    
Parts Required:
1 x Door Grease Shield (#12)
5 x #8–32" Screw (#F)
Installation:
• Attach the door grease shield to the bottom lip of the cabinet door using
five screws. Take care not to over-tighten to avoid stripping the screws.
NOTE: The holes for the screws need to be self-tapped, as they are
not pre-threaded. If needed, carefully use a drill to start, then finish
tightening with screwdriver by hand.
14.     ,  
Parts Required:
1 x Cabinet Door Handle (#6)
1 x Cabinet Door Latch (#7)
4 x #10–24x½" Screw (#C)
Installation:
• First, re-mount the cabinet door to the main cabinet by aligning and
securing both hinges. Ensure the door is mounted correctly by testing
it opens freely. Note 14.
• Mount the cabinet door handle onto the front side of the cabinet door
using two screws. Note correct direction in 14.
• Mount the cabinet door latch onto the exterior side of the main
cabinet using two screws. Note 14.
15.       
Parts Required:
1 x Wood Chip Tray Lid (#10)
1 x Wood Chip Tray Assembly (#11)
2 x #10–24x½" Screw (#C)
Installation:
• First, assemble the wood chip tray assembly by securing the faceplate
and handle using two screws. Next, insert the wood chip tray lid into
the lid slots on the wood chip tray assembly and flip the lid down so it
closes. Note illustrations in 15.
• Slide the assembled wood chip tray into the opening above the control
board on the front panel of the unit. Note 15.
12
13
14
15
15
14
14
14

ENGLISH
12
 
With today’s lifestyle of striving to eat healthy and nutritious foods, a factor to consider is the importance of reducing fat intake.
One of the best ways to cut down on fats in your diet is to use a savory method of cooking like smoking. As this electric smoker
uses wood chips for smoking, the natural wood flavor is infused into the meats, reducing the need for high sugar-based sauces.
 
1.     
With all outdoor appliances, outside weather conditions play a big part in the performance of your smoker and the cooking
time needed to perfect your meals. The Pit Boss, because of its single wall construction, should be considered as a 2 to 3
season smoker, depending on where you live. All Pit Boss units should keep a minimum clearance of 305mm (12 inches) from
combustible constructions, and this clearance must be maintained while the smoker is operational. This appliance must not
be placed under overhead combustible ceiling or overhang. Keep your smoker in an area clear from combustible materials,
gasoline and other flammable vapors and liquids.
2.   
As it becomes cooler outside, that does not mean that grilling season is over! The crisp cool air and heavenly aroma of smoked
foods will help cure your winter blues. Follow these suggestions on how to enjoy your smoker throughout the cooler months:
• If smoking at low temperatures fails, increase the temperature slightly to achieve the same results.
• Organize – Get everything you require ready in the kitchen before you head outdoors. During the winter, move your
smoker to an area that is out of the wind and direct cold. Check local bylaws regarding the proximity of your smoker
in relation to your home and/or other structures. Put everything you need on a tray, bundle up tight, and get it done!
• To help keep track of the outside temperature, place an outdoor thermometer close to your cooking area. Keep a log
16.    
Parts Required:
1 x Grease Tray (#24)
Installation:
• Slide the grease tray into the opening below the control board on the
front panel of the unit. Ensure the grease tray sits properly on the rails.
• The unit is now completely assembled.
17.     
•  
This appliance requires 120 volt, 60hz, 1650w, 13.75 amp service. It
must be a 3-prong grounded plug. Ensure grounded end is not broken
off before use.
•  
This appliance will work on most GFCI outlets, with a recommended
size of 15 or 20 amp service. If your GFCI outlet is highly sensitive to
power surges, it will likely trip during the start-up phase of operation.
During the start-up phase, the element draws 200-700 watts of
electricity which can be too much power for a GFCI outlet to handle.
Each time it trips, it increases in sensitivity. If the GFCI keeps tripping,
replace the outlet or change to a non-GFCI outlet.
IMPORTANT: Disconnect unit from power source when not in use.
17
16

ENGLISH
13
or history of what you cooked, the outdoor temperature, and the cooking time. This will help later down the road to
help you determine what to cook and how long it will take.
• In very cold weather, increase your preheating time by at least 20 minutes.
• Avoid opening the cabinet door any more than necessary. Cold gusts of wind can completely cool your internal temperature.
Be flexible with your serving time; add about 10 – 15 minutes extra cooking time each time you open the door.
• Have a heated platter or a dish cover ready to keep your food warm while making the trip back inside.
• Ideal foods for winter cooking are those that require little attention, such as roasts, whole chickens, ribs, and turkey.
Make your meal preparation even easier by adding simple items such as vegetables and potatoes.
3.   
As it becomes warmer outdoors, the cooking time will decrease. Proper dress is important when it gets really hot: shorts,
shirt, shoes, hat, apron and a generous slab of suntan lotion is recommended. Follow these few suggestions on how to enjoy
your smoker throughout the hot months:
• Adjust your cooking temperatures downward. This helps to avoid unwanted flare-ups.
• Use a meat thermometer to determine the internal temperature of your foods. This helps in preventing your meat
from over cooking and drying out.
• Even in hot weather, keep the cabinet door closed at all times.
• You can keep foods hot by wrapping them in foil, and placing them in an insulated cooler. Stuff crumpled up
newspaper around the foil and this will keep food hot for 3 to 4 hours.
  
Temperature readouts on the control board may not exactly match a meat thermometer. All temperatures listed below
are approximate and are affected by the following factors: outside ambient temperature, the amount and direction
of wind, the quality of wood chips being used, the cabinet door being opened, and the quantity of food being cooked.
•   177204° / 350400°
This range is used to grill at high heat, without any contact with flame. High temperature is also used as the burn-off
temperature to clean off the cooking grids after use. Additionally, high heat can be used in extreme cold weather conditions
to compensate for the contrast of temperatures between outside and inside the unit.
•   135177° / 275350°
This range is best for baking, roasting, and finishing off that slow smoked creation. Cooking at these temperatures will
greatly reduce the chances of a grease flare-up. Great range for cooking anything wrapped in bacon, or where you want
versatility with control.
•   38122° / 100250°
This range is used to slow roast, increase smoky flavor, and to keep foods warm. Infuse more smoke flavor and keep your
meats juicy by cooking longer at a lower temperature (also known as low and slow ). Highly recommended for the big turkey
at Thanksgiving, juicy ham at Easter, or the huge holiday feast.
Smoking is a variation on true barbecuing and is truly the main advantage of a smoker. There are two types of smoking: hot
smoking and cold smoking.
• Hot smoking , another name for low and slow cooking, is generally done at 82-122C / 180-250F. Hot smoking
works best when longer cooking time is required, such as large cuts of meats, fish, or poultry.
• Cold smoking is when the food is located so far away from the heat source that it smokes without cooking, and at
temperatures of 15-32C / 60-90F.
TIP: To intensify that savory flavor, smoke your foods before turning up the heat to fully-cook your meats. This
allows the smoke to penetrate the meats, before the pores of the meat close at 49°C / 120°F.
The key is to experiment with the length of time you allow for smoking, before the meal is finished cooking. Some outdoor
chefs prefer to smoke at the end of a cook, allowing the food to keep warm until ready to serve. Practice makes perfect!

ENGLISH
14
   
 
When connected to a power source, the Power Button will glow blue. Press the Power Button to power on
the unit. Once the Power Button is pressed, the Digital LCD Screen will light up, displaying that it is ready to
operate. Press and hold the button to turn the unit off.
The Temperature Switch Button is used to change the temperature readout on the Digital LCD Screen.
Press the button to switch to Celsius (ºC) or to Fahrenheit (ºF), as preferred. Default is set to Fahrenheit.
The Element Light Indicator is used to display if the heating element is on or off. If the light glows, the
heating element is working and is on. If the light is off, the element is off. The heating element will stay on
if the  temperature is below the  temperature. Once the  temperature is reached, the heating
element will automatically turn off.
The Digital LCD Screen is used as the information center for your unit. The Digital LCD screen will display
your Desired Cook Temperature (), Actual Cook Temperature (), Meat Probe Temperature (if
connected), and any error messages. If only one Meat Probe is connected, only one reading will be displayed.
Temperature can be displayed in either Fahrenheit or Celsius.
The Adjustment Arrows allow you to increase or decrease the  and  on the Control Board. Press
and hold the buttons to increase or decrease the value faster.
Press the  Button on the Control Board to adjust the cooking temperature.
• Press once to select the temperature setting, then the adjustment arrows to change the temperature in
five-degree increments. Press once again to lock-in the temperature setting once the changes are finished.
The heating element will not turn on until  is also set. Default element temperature is set to 37ºC / 100 ºF.
Press the  Button on the Control Board to adjust the cooking time.
• Press once to select the time setting, then press the adjustment arrows to change the hours. Changes
are in 1 hour increments (ranging from 00-99).
• Press once again to select the minutes setting, then press the adjustment arrows to change the
minutes. Changes are in 10 minute increments (ranging from 00-50).
• Press twice to lock in the time setting once the changes are finished.
Press the / Button on the Control Board to display the desired setpoint (SET) or the actual/current
(ACT) time and temperature. The display shows the actual (ACT) settings for TIME and TEMP by default.
• To view the TIME and TEMP setpoints, press the / button once. After 15 seconds, the display will
switch back to the actual (ACT) settings.
• To change a setpoint, press the / button once, followed by pressing TIME or TEMP. Next. press
the adjustment arrows to change the setting.
Press the  Button on the Control Board to manually turn on the heating element. This is used to
increase the level of smoke after opening the door, or can be used to assist start smoking fresh wood chips:
• Press once to turn on the element for a 20-minute cycle. Will automatically turn off once complete.
• Press twice to turn off the element during a 20-minute cycle.
The plug-in connection port(s) on the front of the Control Board are for two Meat Probes.
When a meat probe is connected, the temperature is displayed on the LCD Screen. When not
in use, disconnect the meat probe from the connection port. Includes one (1) meat probe.
Compatible with Pit Boss branded meat probes only. Additional meat probe(s) sold separately.
UNDERSTANDING THE
CONTROL BOARD
 
PROBE 1
ACTUAL
F
COOK
F
“P” SET
F
PROBE 2
F
UNDERSTANDING THE PROBES
•
 
Located inside the cabinet, on the rear wall along the bottom, is the temperature probe. It is a small, vertical piece of stainless
s temperatThe obe measures the internal temperature of the unit. When the temperature is adjusted on the Control
B
t
oar
eel.
mperat
ur
ur
e pr
the ted, e probe will read the actual temperature inside the unit and adjust to the desired temperature.
IMPORTANT: The temperature of your unit is affected by ambient outdoor weather, quality of wood chips used,
flavor of wood chips, and the quantity of food being cooked.
• MEAT PROBE
The meat probe measures the internal temperature of your meat during the cookign process, similar to your indoor oven.
Plug in
portion
the meat probe adapter to the meat probe connection port and insert the stainless steel meat probe into the
thickest of your meat and the temperature will be displayed on the control board. To ensure the meat probe is
connected properly to the connection port, feel and hear it snap into place.
18
UNDERSTANDING THE
CONTROL BOARD
 
PROBE 1
ACTUAL
F
COOK
F
“P” SET
F
PROBE 2
F
UNDERSTANDING THE PROBES
•
 
Located inside the cabinet, on the rear wall along the bottom, is the temperature probe. It is a small, vertical piece of stainless
s temperatThe obe measures the internal temperature of the unit. When the temperature is adjusted on the Control
B
t
oar
eel.
mperat
ur
ur
e pr
the ted, e probe will read the actual temperature inside the unit and adjust to the desired temperature.
IMPORTANT: The temperature of your unit is affected by ambient outdoor weather, quality of wood chips used,
flavor of wood chips, and the quantity of food being cooked.
• MEAT PROBE
The meat probe measures the internal temperature of your meat during the cookign process, similar to your indoor oven.
Plug in
portion
the meat probe adapter to the meat probe connection port and insert the stainless steel meat probe into the
thickest of your meat and the temperature will be displayed on the control board. To ensure the meat probe is
connected properly to the connection port, feel and hear it snap into place.
18
UNDERSTANDING THE
CONTROL BOARD
 
PROBE 1
ACTUAL
F
COOK
F
“P” SET
F
PROBE 2
F
UNDERSTANDING THE PROBES
•
 
Located inside the cabinet, on the rear wall along the bottom, is the temperature probe. It is a small, vertical piece of stainless
s temperatThe obe measures the internal temperature of the unit. When the temperature is adjusted on the Control
B
t
oar
eel.
mperat
ur
ur
e pr
the ted, e probe will read the actual temperature inside the unit and adjust to the desired temperature.
IMPORTANT: The temperature of your unit is affected by ambient outdoor weather, quality of wood chips used,
flavor of wood chips, and the quantity of food being cooked.
• MEAT PROBE
The meat probe measures the internal temperature of your meat during the cookign process, similar to your indoor oven.
Plug in
portion
the meat probe adapter to the meat probe connection port and insert the stainless steel meat probe into the
thickest of your meat and the temperature will be displayed on the control board. To ensure the meat probe is
connected properly to the connection port, feel and hear it snap into place.
18
UNDERSTANDING THE
CONTROL BOARD
 
PROBE 1
ACTUAL
F
COOK
F
“P” SET
F
PROBE 2
F
UNDERSTANDING THE PROBES
•
 
Located inside the cabinet, on the rear wall along the bottom, is the temperature probe. It is a small, vertical piece of stainless
s temperatThe obe measures the internal temperature of the unit. When the temperature is adjusted on the Control
B
t
oar
eel.
mperat
ur
ur
e pr
the ted, e probe will read the actual temperature inside the unit and adjust to the desired temperature.
IMPORTANT: The temperature of your unit is affected by ambient outdoor weather, quality of wood chips used,
flavor of wood chips, and the quantity of food being cooked.
• MEAT PROBE
The meat probe measures the internal temperature of your meat during the cookign process, similar to your indoor oven.
Plug in
portion
the meat probe adapter to the meat probe connection port and insert the stainless steel meat probe into the
thickest of your meat and the temperature will be displayed on the control board. To ensure the meat probe is
connected properly to the connection port, feel and hear it snap into place.
18
PRIME SMOKE
150º 400º
HIGH
175º 350º
200º 300º
225º 250º
PROBE 1
ACTUAL
F
C
COOK
FC
PROBE 2
F
C
PELLET VERTICAL SMOKER
-COPPERHEAD (WALMART)
F / C
UNDERSTANDING THE
CONTROL BOARD
 
PROBE 1
ACTUAL
F
COOK
F
“P” SET
F
PROBE 2
F
UNDERSTANDING THE PROBES
•
 
Located inside the cabinet, on the rear wall along the bottom, is the temperature probe. It is a small, vertical piece of stainless
s temperatThe obe measures the internal temperature of the unit. When the temperature is adjusted on the Control
B
t
oar
eel.
mperat
ur
ur
e pr
the ted, e probe will read the actual temperature inside the unit and adjust to the desired temperature.
IMPORTANT: The temperature of your unit is affected by ambient outdoor weather, quality of wood chips used,
flavor of wood chips, and the quantity of food being cooked.
• MEAT PROBE
The meat probe measures the internal temperature of your meat during the cookign process, similar to your indoor oven.
Plug in
portion
the meat probe adapter to the meat probe connection port and insert the stainless steel meat probe into the
thickest of your meat and the temperature will be displayed on the control board. To ensure the meat probe is
connected properly to the connection port, feel and hear it snap into place.
18
UNDERSTANDING THE
CONTROL BOARD
 
PROBE 1
ACTUAL
F
COOK
F
“P” SET
F
PROBE 2
F
UNDERSTANDING THE PROBES
•
 
Located inside the cabinet, on the rear wall along the bottom, is the temperature probe. It is a small, vertical piece of stainless
s temperatThe obe measures the internal temperature of the unit. When the temperature is adjusted on the Control
B
t
oar
eel.
mperat
ur
ur
e pr
the ted, e probe will read the actual temperature inside the unit and adjust to the desired temperature.
IMPORTANT: The temperature of your unit is affected by ambient outdoor weather, quality of wood chips used,
flavor of wood chips, and the quantity of food being cooked.
• MEAT PROBE
The meat probe measures the internal temperature of your meat during the cookign process, similar to your indoor oven.
Plug in
portion
the meat probe adapter to the meat probe connection port and insert the stainless steel meat probe into the
thickest of your meat and the temperature will be displayed on the control board. To ensure the meat probe is
connected properly to the connection port, feel and hear it snap into place.
18
UNDERSTANDING THE
CONTROL BOARD
 
PROBE 1
ACTUAL
F
COOK
F
“P” SET
F
PROBE 2
F
UNDERSTANDING THE PROBES
•
 
Located inside the cabinet, on the rear wall along the bottom, is the temperature probe. It is a small, vertical piece of stainless
s temperatThe obe measures the internal temperature of the unit. When the temperature is adjusted on the Control
B
t
oar
eel.
mperat
ur
ur
e pr
the ted, e probe will read the actual temperature inside the unit and adjust to the desired temperature.
IMPORTANT: The temperature of your unit is affected by ambient outdoor weather, quality of wood chips used,
flavor of wood chips, and the quantity of food being cooked.
• MEAT PROBE
The meat probe measures the internal temperature of your meat during the cookign process, similar to your indoor oven.
Plug in
portion
the meat probe adapter to the meat probe connection port and insert the stainless steel meat probe into the
thickest of your meat and the temperature will be displayed on the control board. To ensure the meat probe is
connected properly to the connection port, feel and hear it snap into place.
18
PRIME SMOKE
150º 400º
HIGH
175º 350º
200º 300º
225º 250º
PROBE 1
ACTUAL
F
C
COOK
FC
PROBE 2
F
C
PELLET VERTICAL SMOKER
-COPPERHEAD (WALMART)
F / C
UNDERSTANDING THE
CONTROL BOARD
 
PROBE 1
ACTUAL
F
COOK
F
“P” SET
F
PROBE 2
F
UNDERSTANDING THE PROBES
•
 
Located inside the cabinet, on the rear wall along the bottom, is the temperature probe. It is a small, vertical piece of stainless
s temperatThe obe measures the internal temperature of the unit. When the temperature is adjusted on the Control
B
t
oar
eel.
mperat
ur
ur
e pr
the ted, e probe will read the actual temperature inside the unit and adjust to the desired temperature.
IMPORTANT: The temperature of your unit is affected by ambient outdoor weather, quality of wood chips used,
flavor of wood chips, and the quantity of food being cooked.
• MEAT PROBE
The meat probe measures the internal temperature of your meat during the cookign process, similar to your indoor oven.
Plug in
portion
the meat probe adapter to the meat probe connection port and insert the stainless steel meat probe into the
thickest of your meat and the temperature will be displayed on the control board. To ensure the meat probe is
connected properly to the connection port, feel and hear it snap into place.
18
PRIME SMOKE
150º 400º
HIGH
175º 350º
200º 300º
225º 250º
PROBE 1
ACTUAL
F
C
COOK
FC
PROBE 2
F
C
PELLET VERTICAL SMOKER
-COPPERHEAD (WALMART)
F / C
Set/Act
Smoke
UNDERSTANDING THE
CONTROL BOARD
 
PROBE 1
ACTUAL
F
COOK
F
“P” SET
F
PROBE 2
F
UNDERSTANDING THE PROBES
•
 
Located inside the cabinet, on the rear wall along the bottom, is the temperature probe. It is a small, vertical piece of stainless
s temperatThe obe measures the internal temperature of the unit. When the temperature is adjusted on the Control
B
t
oar
eel.
mperat
ur
ur
e pr
the ted, e probe will read the actual temperature inside the unit and adjust to the desired temperature.
IMPORTANT: The temperature of your unit is affected by ambient outdoor weather, quality of wood chips used,
flavor of wood chips, and the quantity of food being cooked.
• MEAT PROBE
The meat probe measures the internal temperature of your meat during the cookign process, similar to your indoor oven.
Plug in
portion
the meat probe adapter to the meat probe connection port and insert the stainless steel meat probe into the
thickest of your meat and the temperature will be displayed on the control board. To ensure the meat probe is
connected properly to the connection port, feel and hear it snap into place.
18
Set/Act
UNDERSTANDING THE
CONTROL BOARD
 
PROBE 1
ACTUAL
F
COOK
F
“P” SET
F
PROBE 2
F
UNDERSTANDING THE PROBES
•
 
Located inside the cabinet, on the rear wall along the bottom, is the temperature probe. It is a small, vertical piece of stainless
s temperatThe obe measures the internal temperature of the unit. When the temperature is adjusted on the Control
B
t
oar
eel.
mperat
ur
ur
e pr
the ted, e probe will read the actual temperature inside the unit and adjust to the desired temperature.
IMPORTANT: The temperature of your unit is affected by ambient outdoor weather, quality of wood chips used,
flavor of wood chips, and the quantity of food being cooked.
• MEAT PROBE
The meat probe measures the internal temperature of your meat during the cookign process, similar to your indoor oven.
Plug in
portion
the meat probe adapter to the meat probe connection port and insert the stainless steel meat probe into the
thickest of your meat and the temperature will be displayed on the control board. To ensure the meat probe is
connected properly to the connection port, feel and hear it snap into place.
18
Smoke

ENGLISH
15
  
•  
Located inside the cabinet, on the rear wall along the bottom, is the temperature probe. It is a small, vertical piece of stainless
steel. The temperature probe measures the internal temperature of the unit. When the temperature is adjusted on the Control
Board, the temperature probe will read the actual temperature inside the unit and adjust to the desired temperature.
IMPORTANT: The temperature of your unit is highly affected on ambient outdoor weather and the quantity of
food being cooked.
•  
The meat probe measures the internal temperature of your meat in the smoker, similar to your indoor oven. Plug-in the meat
probe adapter to the meat probe connection port and insert the stainless steel meat probe into the thickest portion of your
meat and the temperature will be displayed on the Control Board. To ensure the meat probe is connected properly to
the connection port, feel and hear it snap into place.
IMPORTANT: When placing the meat probe into your meat, ensure the meat probe and meat probe wires avoid
direct contact with the heating element. This can result in damage to your meat probe. Run the excess wire out
the main cabinet door, along the edge. When not in use, disconnect the meat probe(s) from connection ports, and
place aside to keep protected and clean.
    
Before using your smoker for the first time with food, it is important to complete a burn-off to cure the interior and exterior
finish of your unit.
1. Begin by coating all interior surfaces of the smoker with vegetable oil or vegetable oil spray. Take care to not to coat
the electric element or controller with oil as this may cause damage to your electrical parts.
2. Start the smoker and operate at the highest heat (204°C / 400°F) with the cabinet door closed for 30 to 40 minutes to
burn-off the unit and rid it of any foreign matter.
: Curing your smoker is important for its long-term operation and care. If the burn-off is not performed, the
exterior finish will not set properly, as well as a paint odor can impart unnatural flavors onto your first prepared meal.

It is important to allow your smoker to preheat before adding food to the cabinet. This allows the smoker and cooking grids
to heat up quicker, kill off bacteria and other pathogens leftover from past smoking sessions, and the smoker is then able to
maintain its temperature once your food is placed inside the cabinet. Preheat to a minimum temperature of 121°C / 250°F
with the cabinet door closed.
: The outside ambient temperature, weather conditions, and quantity of food will all affect your cooking
temperature. Observe the time it takes to reach your desired temperature, and adjust your cooking time as needed.
 
1. Open the cabinet door and carefully ¾ fill the water pan with water or marinade.
IMPORTANT: Do not fill completely or overfill the water pan, as this could damage your electrical element and/
or parts while the smoker is in use.
2. Adjust cooking grids and grid support brackets to desired height for the foods you intend to smoke. Once satisfied with
the height of your grids, close the cabinet door.
3. Remove the wood chip tray. Open the wood chip tray lid, add wood chips, then slide back into the front of the cabinet.
NOTE: We recommend using wood chips, not wood chunks, as wood chips are smaller and easier to fit inside the
wood chip tray.
4. Plug the power cord into a grounded power source. The Power Button will glow blue to indicate there is power.
5. With the cabinet door closed, press the Power Button to turn on the unit and the Digital LCD Screen will light up,
displaying that it is ready to operate.

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16
6. Preheat your grill:
• Open both damper vents completely on the backside of the unit.
• Press the / Button, then the  button on the Control Board twice to select the time setting, and press
the Adjustment Arrows to 20 minutes. Press the  button twice again to lock-in the time setting once the
changes are finished.
• Press the / Button, then the  button on the Control Board once to select the temperature setting,
and press the Adjustment Arrows to a minimum of 121°C / 250°F. Press the  button once again to lock-in the
temperature setting once the changes are finished. The smoker will begin to smoke while preheating.
TIP: Keep the damper vents partially or completely open when cooking at lower temperatures; close the damper
vents when using higher cooking temperatures.
7. After preheating is complete, you will notice that your wood chips will be smoking. You are ready to enjoy your smoker
at your desired time and temperature! Slide out and place food on the cooking grids, leaving room between each item to
allow smoke and moisture to circulate evenly.
IMPORTANT: When selecting a low temperature setting after preheating, allow time for the smoker temperature
to decrease and stabilize at the new desired temperature.
ELECTRICAL ELEMENT FAILURE PROCEDURE
If for any reason your electric element fails to operate, follow Troubleshooting instructions .
   
Check the water level periodically during your cooking session and add water if needed.
1. Wearing heat-resistant barbecue mitts, open the cabinet door.
2. Carefully refill the water pan with water or marinade until it is ¾ full. Close the cabinet door.
IMPORTANT: Do not fill completely or overfill the water pan, as this could damage your electrical element and/
or parts while the smoker is in use.
    
Check your wood chip tray periodically during your cooking session and add more wood chips if needed.
1. Wearing heat-resistant barbecue mitts, remove the wood chip tray from the opening above the control board on the
front panel of the unit.
2. Carefully open the lid, and refill the wood chip tray with new wood chips. Close the lid once full.
3. Replace the wood chip tray into the front panel of the smoker.
4. Press the  Button on the Control Board to manually turn on the heating element. This is used to increase the level
of smoke after opening the door, or can be used to assist start smoking fresh wood chips
NOTE: Use hardwood wood chips that have been seasoned, such as pecan, hickory, oak, apple, cherry, alder,
mesquite or a competition blend. It is not necessary to soak the wood chips prior to smoking, as hardwoods
have natural moisture in the wood that will release as it heats up and combusts. Do not use resin woods like
pine or cedar in your smoker.
   
1. When finished cooking, press and hold the Power Button to turn the unit off. The electric element will turn off, and the
wood chips will stop smoking.
TIP: If you have been preparing foods that are extra greasy, allow the smoker to burn-off for an extra 10 to 20
minutes to a minimum temperature of 177°C / 350°F with the cabinet door closed.

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17
  
Any Pit Boss unit will give you many years of flavorful service with minimum cleaning. Best practice is allowing the smoker and
cooking grids to self-clean by running the unit at a high temperature for 5 to 10 minutes after each use. Follow these cleaning and
maintenance tips to service your smoker:
1. 
• A meat probe not in use should be rolled up in a large, loose coil. Kinks or folds in the wire may cause damage.
• Although both the temperature probe and meat probe are stainless steel, do not place either in the dishwasher or
submerge in water. Water damage to the internal wires will cause a probe to short-out, causing false readings. If a probe
is damaged, it should be replaced.
2.  
• It is recommended to clean your wood chip tray after every few uses. This will ensure proper smoking of new wood
chips and avoid any hard build-up of debris or ash.
• Use a long-handled grill cleaning brush, remove any food or build-up from the cooking grids. Best practice is to
do this while they are still warm from the previous cook. Grease fires are caused by too much fallen debris on
the cooking components of the smoker. Clean the inside of your smoker on a consistent basis. In the event you
experience a grease fire, keep the cabinet door and damper vents closed to choke out the fire. If the fire does not
go out quickly, carefully remove the food, turn the smoker off, and shut the cabinet door until the fire is completely
out. Lightly sprinkle baking soda, if available. Check your grease tray often, and clean out as necessary. Keep in mind
the type of cooking you do.
IMPORTANT: The water pan may accumulate grease. Refill and replace the water in the water pan often.
• The glass of the cabinet door is tempered and will not break with high heat; however, excessive build-up may cause
the door to not close if not cleaned regularly. Smoke and debris can be removed with frequent cleaning of the glass.
3.  
• Wipe your smoker down after each use. Use warm soapy water to cut the grease. Do not use oven cleaner, abrasive
cleansers or abrasive cleaning pads on the outside grill surfaces. All painted surfaces are not covered under
warranty, but rather are part of general maintenance and upkeep. For paint scratches, wearing, or flaking of the
finish, all painted surfaces can be touched up using high heat BBQ paint.
• Use a cover to protect your smoker for complete protection! A cover is your best protection against weather and
outside pollutants. When not in use or for long-term storage, keep the unit under a cover in a garage or shed.
CLEANING FREQUENCY TIME TABLE (NORMAL USE)
ITEM CLEANING FREQUENCY CLEANING METHOD
Cabinet Glass Door Every 2-3 Smoke Sessions Mix Baking Soda & Vinegar, Scrub with Steel Wool (Fine)
Bottom of Cabinet Every 5-6 Smoke Sessions Scoop Out, Shop-Vac Excess Debris
Wood Chip Tray Every 2-3 Smoke Sessions Scoop Out, Shop-Vac Excess Debris
Cooking Grids After Each Smoke Session Burn Off Excess, Grill Cleaning Brush
Water Pan After Each Smoke Session Scrub Pad & Soapy Water
Grease Tray After Each Smoke Session Scrub Pad & Soapy Water
Electric Element Twice A Year Dust, Wipe Element with Soapy Water
Temperature Probe Every 2-3 Smoke Sessions Scrub Pad & Soapy Water
Meat Probe After Each Use Scrub Pad & Soapy Water

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18
 
Smoking and grilling styles of cooking can give you different results based on time and temperature. For best results, keep a
record of what you cooked, at what temperature, how long you cooked for, and the results. Adjust to your taste for the next time.
Practice makes perfect.
The culinary art of hot smoking refers to longer cooking times, but results in more natural wood flavor (and a sought-after smoke
ring ) on your meats. Higher cooking temperatures result in a shorter cooking time, locking in less smoke flavor.
TIP: For best results, allow time for meats to rest after cooking. This allows the natural juices to migrate back into
the meat fiber, giving a much juicer, flavorful cut. Resting times can be as little as 3 minutes and up to 60 minutes,
depending on the size of the protein.
   Very Low)  Low  (Medium)  (Medium-High)
Temperature Range 38-135°C / 100-275°F 135-162°C / 275-325°F 162-190°C / 325-375°F 190-204°C / 375-400°F
 Size Rare - 54°C / 130°F Medium - 60°C / 140°F Well Done - 77°C / 170°F
Turkey (whole) 4.5-5.0 kg / 10-11 lbs.
5.3-6.4 kg / 12-14 lbs.
6.8-7.7 kg / 15-17 lbs.
8.2-10.0 kg / 18-22 lbs.
10.4-11.3 kg / 23-25 lbs.
90 - 120 minutes
110 - 140 minutes
130 - 160 minutes
140 - 170 minutes
150 - 180 minutes
Chicken (whole) 1.36-2.26 kg / 3-5 lbs. 1 - 1.5 hours
Drumsticks, Breasts 0.45 - 0.86 kg / 1 - 1½ lbs. 30-60 minutes
Small Game Birds 0.45 - 0.86 kg / 1 - 1½ lbs. 30-45 minutes
Duck 1.36-2.26 kg / 3-5 lbs. 2 - 2.5 hours
  Precooked to Reheat
60°C / 140°F
Medium
66°C / 150°F
Well Done
71°C / 160°F
Ham
(Fully Cooked &
Boneless Portion,
Smoked Picnic
Whole & Bone-In)
2.5 cm / 1"
1.36-1.81 kg / 3-4 lbs.
1.81-2.72 kg / 4-6 lbs.
2.26-3.62 kg / 5-8 lbs.
4.53-5.44 kg / 10-12 lbs.
12 minutes
50 minutes - 1 hour
1 - 2 hours
1 - 2½ hours
2 - 2¾ hours
Loin Roast 1.36-1.81 kg / 3 - 4 lbs. 1 - 2 hours 2 - 3 hours
Rib Crown Roast 1.81-2.26 kg / 4 - 5 lbs. 1½ - 2 hours 2 - 3 hours
Chop
(loin, rib)
1.9-2.5 cm / ¾" - 1"
3.1-3.9 cm / 1¼" - 1½"
10 - 12 minutes
14 - 18 minutes
Tenderloin 1.9-2.5 cm / ¾" - 1" 20 - 30 minutes 30 - 45 minutes
Loin Roast,
boneless
1.36-2.26 kg / 3-5 lbs. 1¼ - 1¾ hours 1¾ - 2½ hours
Boston Butt
(Pork Shoulder)
3.62-4.53 kg / 8-10 lbs. 93 - 98°C / 200 - 210°F
Internal Temperature

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     
Rare - 54°C / 130°F Medium - 60°C / 140°F Well Done - 65°C / 150°F
Steak
(New York, Porter-
house, Rib-eye,
Sirloin, T-bone, or
Tenderloin)
1.9 cm / ¾"
2.5 cm / 1"
3.8 cm / 1½"
5 cm / 2"
Medium-High Smoke 8-10 minutes
Smoke 10-12 minutes
Smoke 10 minutes, grill 8-10 minutes
Smoke 10 minutes, grill 10-14 minutes
Skirt Steak 0.6 - 12.7 cm / ¼" - ½" Medium-High Smoke 5-7 minutes
Flank Steak 0.45 - 0.86 kg
/ 1 - 1½ lbs., 1.9 cm / ¾"
Medium Smoke 4 minutes, grill 8-10 minutes
Kabob 2.5 - 3.8 cm
/ 1 - 1½" cubes
Medium Grill 10 - 12 minutes
Tenderloin, whole 1.58 - 1.81 kg
/ 3½ - 4 lbs.
Medium-High Smoke 10 minutes, grill 15-20 minutes
Ground Beef Patty 1.9 cm / ¾" Medium-High Smoke 4 minutes, grill 4-6 minutes
Rib-eye Roast,
boneless
2.26 - 2.72 kg
/ 5 - 6 lbs.
Medium Grill 1½ - 2 hours
Tri-tip Roast 0.9 - 1.13 kg / 2 - 2½ lbs. Medium-High Smoke 10 minutes, grill 20-30 minutes
Rib Roast 5.44 - 6.35 kg
/ 12 - 14 lbs.
Medium 2½ - 2¾ hours
Veal Loin Chop 2.5cm / 1" Medium 10 - 12 minutes direct
Brisket 7.25 - 3.62 kg / 16 -18 lbs. Hot Smoke Cook until internal temperature reaches 91°C / 195°F
 Size Rare - 54°C / 130°F Medium - 60°C / 140°F Well Done - 71°C / 160°F
Roast (fresh) 2.26 - 2.72 kg / 5 - 6 lbs. 1 - 2 hours
Rib Crown Roast 1.36-2.26 kg / 3-5 lbs. 1 - 1½ hours 1½ hours
 Size Rare - 54°C / 130°F Medium - 60°C / 140°F Well Done - 82°C / 180°F
Fish (whole) 0.5 kg / 1 lb.
0.9 - 1.1 kg / 2 - 2½ lbs.
1.4 kg / 3 lbs.
10 - 20 minutes
20 - 30 minutes
30 - 45 minutes
Fish (filets) 0.6-1.3 cm / ¼” - ½” 3 - 5 minutes, until flaky
Lobster Tail 0.15 kg / 5 oz.
0.3 kg / 10 oz.
5 - 6 minutes
10 - 12 minutes
  Size Rare - 60°C / 140°F Medium - 71°C / 160°F Well Done - 77°C / 170°F
Roast (fresh) 2.26 - 2.72 kg / 5 - 6 lbs. 1 - 1½ hours 1½ - 2 hours
Large Cuts (fresh) 3.62-4.53 kg / 8-10 lbs. 1 hours 1½ hours

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20
  
Follow these helpful tips and techniques, passed on from Pit Boss owners, our staff, and customers just like you, to become more
familiar with your smoker:
1.  
• Keep everything in the kitchen and cooking area clean. Use different platters and utensils for the cooked meat than
the ones you used to prepare or transport the raw meat out to the smoker. This will prevent cross contamination of
bacteria. Each marinade or basting sauce should have its own utensil.
• Keep hot foods hot (above 60ºC / 140ºF), and keep cold foods cold (below 3ºC / 37ºF).
• A marinade should never be saved to use at a later time. If you are going to use it to serve with your meat, be sure
to bring it to a boil before serving.
• Cooked foods should not be left out in the heat for more than an hour. Do not leave hot foods out of refrigeration
for more than two hours.
• Defrost and marinade meats by refrigeration. Do not thaw meat at room temperature or on a counter top. Bacteria
can grow and multiply rapidly in warm, moist foods. Wash hands thoroughly with hot, soapy water before starting
any meal preparation and after handling fresh meat, fish and poultry.
2.  
• When switching from a high temperature to a low temperature, open the cabinet door and leave it open until the actual
temperature is close to your desired temperature. This speeds up the process and ensures the fire will not go out.
• Be prepared, or Mise en Place . This refers to preparing the cooking recipe, fuel, accessories, utensils, and all
ingredients you require at your side before you start cooking. Also, read the entire recipe, start to finish, before
lighting the smoker.
• A BBQ floor mat is very useful. Due to food handling accidents and cooking splatter, a BBQ floor mat would protect
a deck, patio, or stone platform from the possibility of grease stains or accidental spills.
3.    
• To infuse more smoke flavor into your meats, cook longer and at lower temperatures (also known as low and slow ).
Meat will close its fibers after it reaches an internal temperature of 49ºC / 120ºF. Misting, or mopping, are great ways
to keep meat from drying out.
• Always use a meat thermometer to determine the internal temperature of the foods you are cooking. Smoking foods
with hardwood wood chips will turn meats and poultry pink. The band of pink (after cooking) is referred to as a
smoke ring and is highly prized by outdoor chefs.
• Sugar-based sauces are best applied near the end of cooking to prevent burning and flare-ups.
• Leave open space between the foods and the extremities of the cabinet for proper heat flow. Food on a crowded
smoker will require more cooking time.
• Use a set of long-handled tongs for turning meats, and a spatula for softer items like fish and cheese. Using a
piercing utensil, such as a fork, will prick the meat and allow the juices to escape.
• Foods in deep casserole dishes will require more time to cook than a shallow baking pan.
• It’s a good idea to put cooked food onto a heated platter, keeping the food warm. Red meats, such as tenderloins
and roasts, benefit from resting for several minutes before serving. It allows the juices that were driven to the
surface by heat to ease back to the center of the meat, adding more flavor.