Platinum Access Systems BLSL3060 Service manual

BLSL3060
BLSL3060 Manual_Layout 1 2/10/2014 5:00 PM Page 1

BLSL3060 Manual_Layout 1 2/10/2014 5:00 PM Page 2

TECHNICAL SUPPORT: [phone]
BLSL3060 1
Installation Instru tions & Safety Information Manual
BLSL3060
Vehicular Gate Operator
Class I, Class II, Class III, a d Class IV
TA BLE OF CONTENTS
Gate Operator Class Categories & Example
Protection Against Entrapment
Use & Application
Important Safety Instructions
Maintenance Instructions
Intended Use
Types of Installations
Mounting Instructions
Entrapment Protection
Inductive Loops
Alarm Reset Switch
Warning Placards
Electrical
Limit Switches
Primary/Secondary Connections
Loop Rack
Accessory Connections
Selectable Features
Solar Installation
Parts Diagram
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2TECHNICAL SUPPORT: [phone] BLSL3060
Gate operator lass ategories and examples
HOTEL
FACTORY
DOCK HANGAR 00
READ AND FOLLOW ALL INSTRUCTIONS MANUAL BEFORE ATTEMPTING
ANY INSTALLATION
Residential Vehicular Gate Operator
Class I
A vehicular gate operator (or system) intended
for use in a home of one-to four single family
dwelling, or a garage or parking area associated
therewith.
Commercial/General Access
Vehicular Gate Operator Class II
A vehicular gate operator (or system) intended
for use in a commercial location or building such
DVDPXOWLIDPLO\KRXVLQJXQLW¿YHRUPRUHVLQJOHfamily units), hotel, garages, retail store, or other
building servicing the general public.
Industrial/Limited Access Vehicular
Gate Operator Class III
A vehicular gate operator (or system) intended for
use in an industrial location or building such as
a factory or loading dock area or other locations
not intended to service the general public.
Restricted Access Vehicular Gate
Operator Class IV
A vehicular gate operator (or system) intended
for use in a guarded industrial location or building
such as an airport security area or other restricted
access locations not servicing the general public,
in which unauthorized access is prevented via
supervision by security personnel.
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BLSL3060 3
PROTECTION AGAINST ENTRAPMENT
Usage Class Gate Operator Category
Horizontal Slide, Vertical lift, and Vertical Pivot Swing and Vertical Barrier (arm)
Primary Type* Secondary Type* Primary Type* Secondary Type*
Vehicular I and II
Vehicular III
Vehicular IV
A
A, B1, or B2
A, B1, B2, or D
B1, B2, C, or D
A, B1, B2, C, D, or E
A, B1, B2, C, D, or E
B1, B2, or D
A, B1, B2, D, or E
A, B1, B2, D, or E
A, or C
A, B1, B2, or C
A, B1, B2, C, or D
Note - The same type of device shall not be utilized for both the primary and the secondary entrapment
protection means. Use of a single device to cover both the opening and closing directions is in accordance with
the requirement; however, a single device is not required to cover both directions. A combination of one Type
B1 for one direction and one Type B2 for the other direction is the equivalent of one device for the purpose of
complying with the requirements of either the primary or secondary entrapment protection areas.
a Entrapment protection Types:
Type A: Inherent entrapment protection system.
Type B1: Provision for connection of, supplied with, a non-contact sensor (photoelectric sensor
or the equivalent).
Type B2: Provision for connection of, or supplied with, a contact sensor (edge device or the equivalent)
Type C: Inherent adjustable clutch or pressure relief device.
Type D: Provision for connection of, or supplied with, an actuating device requiring continuous pressure to
maintain opening or closing motion of the gate.
Type E: An audio alarm.
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4TECHNICAL SUPPORT: [phone] BLSL3060
Use and Appli ation
The model BLSL3060 is intended for Class I, II, III and IV usage on a vehi ular slide gate
appli ation.
a) Install the gate operator only when:
1) The operator is appropriate for the construction of the gate and the usage Class of the gate,
2) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum
of 4 feet (1.22 m) above the ground to prevent a 2-1/4 inch (57.2 mm) diameter sphere from passing
through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers
in the open position,
3) All exposed pinch points are eliminated or guarded, and
4) Guarding is supplied for exposed rollers.
b) The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with
a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage.
Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of
travel of the vehicular gate.
c) The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent
structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into
public access areas.
d) The gate must be properly installed and work freely in both directions prior to the installation of the gate opera-
tor. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.
e) For gate operators utilizing Type D protection:
1) The gate operator controls must be placed so that the user has full view of the gate area when the gate is
moving,
2 The placard equivalent to the following: “To reduce the risk of electric shock the operator power is to be
provided from a weatherproof outlet in the case of attachment plug connection or weatherproof junction
box in the case of permanent wiring according to the National Electrical Code, NFPA 70.” shall be placed
adjacent to the controls,
3) An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed, and
4) No other activation device shall be connected.
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TECHNICAL SUPPORT: [phone]
BLSL3060 5
Important Safety Instru tions
WARNING – To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE
MOVING GATE.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object
activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator.
Failure to adjust and retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving.
repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS
Maximum Gate Weight: 3000 lbs.
Maximum Gate Length: 60 feet
Opening Time: 12" per second
Power Requirements: 120 VAC Single Phase at 2 Amps or 220 VAC Single Phase at 1 Amp
Main Power: Power Input: 100-240 VAC
Select 115 /230 VAC Single Phase
Built-in 24VDC battery backup
(33AmpHr 12VDC x 2)
Operating Temperature: -20°C (-4°F) to 70°C (158°F)
Operator Weight: 210 lbs.
Operator Dimensions:
SPECIFICATIONS
25
1
/
2
24
15
1
/
2
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6TECHNICAL SUPPORT: [phone] BLSL3060
Maintenan e Instru tions
Mai te a ce i structio s of BLSL3060 performed by a qualified gate operator tech icia
I stallatio , all co ectio s, programmi g, repair a d modificatio s must be do e by a
qualified professio al gate operator i staller.
Mai te a ce i structio s of BLSL3060 performed by the e d user/home ow er
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• Check and adjust the gate operator for force, speed, and sensitivity.
• Make sure all power (AC/DC ) connections are corrosion free.
• Check all batteries for proper voltage of the intended use. A fully charged battery must be 26
VDC minimum.
&KHFNWKHLQFRPLQJOLQHYROWDJHDQGFRQ¿UPLWLVZLWKLQRILWVUDWLQJRUYROWV• Verify battery backup functionally by turning off the power source (115 VAC and 230 VAC).
Don’t forget to restore power after testing.
• Check the wheels, guide rollers, chain, and lubricate where needed with a heavy-duty, highperformance
lubricant and avoid spillage.
• Inspect the track for any signs of cracking or separation.
• Test (use caution) all contact and non-contact sensors, all vehicle detectors, keypad, telephone
entry system or other control devices applicable.
• Test the manual release feature on the operator.
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minimal maintenance is recommended to ensure a smooth operation of this unit.
End users/home owners:
• Perform maintenance every six months, or when strenuous noise from wheels and/or guide rollers is
detected. Lubricate them with heavy-duty, high-performance lubricant and avoid spillage.
• DO NOT take the cover off the operator and/or the electrical control box to perform maintenance.
• Make sure there are no cars in the path of the gate while performing maintenance.
• Make sure the person performing maintenance is the only person in control of all control devices
in order to avoid possible involuntary activation of the gate operator.
• Keep spraying water hoses and sprinkler systems away from the gate, gate operator and the
electrical control box at all times. Keep that general area as clean as humanly possible.
• Test (use caution) all non-contact sensors, all vehicle detectors, keypad, telephone entry system or
other control devices applicable.
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TECHNICAL SUPPORT: [phone]
BLSL3060 7
Intended Use
The operator
is intended for
installation on a
vehicular slide
gate only.
The operator IS
NOT intended to
be used for any
pedestrian gate.
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8TECHNICAL SUPPORT: [phone] BLSL3060
Types of Installations
FRONT INSTALLATION
Gate Operator
Open Position Closed Position
Gate Operator
Concrete Pad
Track Concrete Pad
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TECHNICAL SUPPORT: [phone]
BLSL3060 9
Types of Installations
REAR INSTALLATION
Gate
Safety Guard
Fixed Pulley
Route Chain
As Shown
etail of Rear Install ain Rote
Gate Operator
Concrete Pad
Gate Operator
Concrete Pad
Gate
Operator
Open Position Closed Position
Track Concrete Pad
See Detail Below
Parts Not Supplied by
Platinum Access Systems
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10 TECHNICAL SUPPORT: [phone] BLSL3060
Mounting Instru tions
CONCRETE PAD
1.
Follow the local building code to determine the requirement of the concrete pad.
2. We recommend the Pad measurements should be at least 28
"
long, 20
"
wide,
and 24
"
deep to ensure the stable operation of the operator, and a minimum
of 4
"
above level grade to avoid any flooding of the operator.
3. To support the weight of the gate, we recommend the path of the track should be
at least 10
"
wide and 6
"
deep.
Drill for a
1
/
2
"x 3
1
/
2
"
Red Head Anchor
(4) Places
20"
24"
10"
6”
Track
2"9
1
/
4
"
Minimum
4"
Minimum
28"
20
3
/
8
"4"
Gate Operator Concrete Pad
Gate Operator Concrete Pad
Install a
Positive Stop
at Both Ends
of the Track
Operator Cover
Track Concrete Pad
Track Concrete Pad
Gate
Grade Level
See Note 2
Operator Chassis
12
7
/
8
"
Chain
6"
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TECHNICAL SUPPORT: [phone]
BLSL3060 11
Mounting Instru tions
STEP 1
Ensure the gate and operator are LEVEL
and PARALLEL prior to anchoring the
chassis to the concrete pad.
Minimum distance between the operator
and gate is 3”.
STEP 2
Secure the operator to the concrete pad
using Red Head 1/2” x 3-1/2” Anchors.
Always follow the manufacturers instructions
for proper installation. Refer to pg. 10 for
hole center dimensions.
.
NOTE:
Pre-installation procedure;
Manually open and close the gate, ensuring there is sufficient space between
adjacent walls and gate.
While pushing the gate to the open and closed positions, confirm that the
wheels turn freely on the track and there are no obstacles.
Ensure that there is plenty of space for the guide rollers and that there are
no obstacles throughout the movement of the gate.
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12 TECHNICAL SUPPORT: [phone] BLSL3060
Mounting Instru tions
12
7
/
8
"
STEP 3
Chain Installation:
Confirm the chain will be in a straight line with, and at the same height as, the
chain leaving the gate operator rollers prior to welding the chain brackets provided.
Correct Correct
Incorrect Incorrect
Manual
Release
When manual operation is required:
Open the front plug, locate the Reset Switch
and turn it to the “OFF” position.
Turn the switch to the “RESET” position to
resume normal operation.
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TECHNICAL SUPPORT: [phone]
BLSL3060 13
Installation: entrapment prote tion
Contact Sensor Installation:
Only sensors compliant with UL 325 are recommended.
Contact
Sensor
Contact
Sensor
All Contact Sensors to
be wired in parallel
Non-Contact Sensors (Photoelectric Sensors) Installation:
One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists,
such as the perimeter reachable by a moving gate or barrier.
Install photoelectric sensors to protect
against any entrapment or safety conditions
encountered in your gate application.
We recommend the use of EMX IRB-325
photoeyes to comply with UL325.
Gate in Closed Position
Photo Beam
Unit
Reflector
Contact Sensor
Contact
Sensor
Potential Entrapment Area
Note: This type of installation DOES NOT reverse the gate all the way back to its limits when the sensors
are obstructed. This installation is only to protect against entrapment and to comply with UL325.
TX
EMX Model
IRB-325
Shown
Connection ‘1’ (C1)
Connection ‘2’ (NC1)
Consult the UL325 device installation manual for more detail information about the usage,
installation and maintenance of this device.
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14 TECHNICAL SUPPORT: [phone] BLSL3060
Installation: Indu tive Loops
WARNING – Consult the installation instructions from the loop detector manufacturer. The follow-
ing statements are provided as a guide but different requirements may be required by the vehicular
loop detector manufacturer.
Inductive Loops Installation:
Safety loops allows the gate to stay open when vehicles are obstructing the gate path.
If the gate is longer than the vehicles that pass through it a center loop is recommended and should
be installed. A center loop prevents the gate from closing when a vehicle is between the safety loops.
Safety loops are required when using a center loop. See Loop Wiring.
OutsideSafety
Loop
InsideSafety
Loop
Exit
Loop
Twist wires outside of loop,
do NOT twist wires inside of loops.
Outside
Inside
X
5'
XX
X
Gate in Closed Position
Outside
Safety
Loop
Outside Inside
Inside
Safety
Loop
Exit
Loop
X
X
5’
X
X
Check with local regulations and accepted best practice requirements for every installation.
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TECHNICAL SUPPORT: [phone]
BLSL3060 15
Installation: indu tive loops
Recommended # of Turns
Perimeter in Feet # of Turns
10 5
20 4
30-40 3
50-100 2
General Installation Guidelines
Lead-in wire (wire from loop to
detector) must be must be twisted
a minimum of 6 turns/ foot to
avoid the effects of noise or other
interference.
Detection height is approximately 70%
of the shortest side of the loop.
1" Min.
Backer-Rod
Vehicular Loop
Detector Wire
Sealant
Saw Cut
Concrete Slab Cross View
1 - 1 1/4in. PVC Pipe
Steel Rebar
Concrete Slab Cross View
Vehicular Loop
Detector Wire
Existing Surface
Vehicular Loop
Detector Wire
Sand filled Saw Cut
Saw Cut
Asphalt Re-surface
New Asphalt
New Slab Pour
Ty-wrap 1 1/4” PVC Pipe to the top of the rebar in
the size and configuration of the loop (i.e. 4ft x 8ft).
Then ty-wrap the loop to the top of the PVC frame.
This stabilizes the loop during the pour and
separates it from the rebar.
Saw Cut Existing Surface
Cut “ deep into the existing surface, place a 45° cut
at the corners to prevent sharp edges from
damaging the loop wire. Notch out for the ”T”
connection where the lead wire connects to the
loop. Remove all debris from the finished cut with
compressed air. Place the loop into the saw cut.
Place backer material into the saw cut over the
loop wire and pack tightly. Place a high quality
sealer over the saw cut to seal the surface.
Resurface Asphalt
Saw cut the existing surface 3/4” deep and place a
45° cut at the corners to prevent sharp edges from
damaging the loop wire. Remove all debris from
the finished cut with compressed air. Place sand
over the loop wire to the surface and pack tightly.
Lay new asphalt.
WARNING – This product is an accessory or part of a system. Always read and follow the
manufacturer’s instructions for the equipment before connecting this product. Comply with all
applicable codes and safety regulations. Failure to do so may result in damage, injury or death.
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16 TECHNICAL SUPPORT: [phone] BLSL3060
Installation: Alarm Reset Swit h & Warning Pla ards
ALARM RESET SWITCH INSTALLATION: (UL 325 standard requirement)
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of 5 min or until a renewed manual input from an integral control or a permanently mounted control (such as a Stop
button) located in the line-of-sight of the gate has been entered. An audio alarm is not required for Classes III and IV.
To reset the alarm the Stop command can be given in two different ways.
1- The Built in Stop switch on the control board.
2- The External Stop button in the line-of-sight of the gate, away from moving parts of the gate and out of
reach of children.
WARNING PLACARDS INSTALLATION:
WARNING – To reduce the risk of severe injury or death to person, please follow these instructions:
All Warning Sings and Placards must be mounted where visible in the area of the gate.
A minimum of two (2) Warning Placards shall be mounted. (One on each side of the gate).
Out of Reach
6'
5'
Minimum
Manual Stop
Button
COM
N.C.
STOP
STOP
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TECHNICAL SUPPORT: [phone]
BLSL3060 17
Installation: Ele Tri al
:$51,1*±9HULI\WKHLQVWDOODWLRQ¿UVWWRPDNHVXUHHYHU\WKLQJLVFRUUHFWEHIRUHFRQQHFWLQJWKHpower cable to the board. USE MIN. 14 AWG WIRE. FOLLOW ALL LOCAL ELECTRICAL CODES.
To help protect the equipment from lightning and power
surges and to protect persons from shock hazard the
Operator must be grounded. The earth ground rod
must be located within 3 feet from the gate operator.
Use the proper type earth ground rod for your local
area. The ground wire must be a single, whole piece of
wire. Never splice two wires for the ground wire. If you
cut the ground wire too short, break it, or destroy
its integrity, replace it with a single wire length.
Prevent unnecessary turns or loops in ground wires.
The gate operator and the battery charger require a
single phase AC line to operate.
1. Turn off the breaker for the circuit you are using.
2. Select the proper voltage on the power board.
3. Connect the incoming power wires to the proper
terminals.
4. Turn on the breaker and check that AC ON and
CHARGE LED are lit.
To
Transformer
Neutral
Power Ground
115V/230V
Power Switch
Earth Ground
Hot
Ground Rod
Earth Ground
Blue
Red
Power Harness
White
Green
Red
Black
To AC Power
The power receptacle has been left unconnected till the installer decides what voltage to use.
Connect to 120VAC only
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18 TECHNICAL SUPPORT: [phone] BLSL3060
Installation: Ele tri al
CONNECTING POWER: (PRE-WIRED)
Connect the LIMIT harness to J14, and MOTOR CTL harness to J4.
On the OPEN DIR switch: Select “RIGHT” to open right.
Select “LEFT” to open left.
OPEN LEFT OPEN RIGHT
White
Green
Black Red
White
Green
Blue
Black
Blue
Green White
Red
Red Black
White
Green
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