Playcore BigToys MEC-015 User manual

Parts List
PART NUMBER
QTYDESCRIPTION
M7661
MIRROR ENCLOSURE FS-M
M7651
ENCLOSURE M 29-1/2" WINDOW
4019702ENCLOSURE SHROUD
A510074
5'-0" ALUMINUM COLUMN
4013321PLAYHOUSE ROOF RIDGECAP - 9 BOARD
4020924
FASCIA PLAYHOUSE - M
40173638RAFTER, PLAYHOUSE - M
4015212
RAFTER, PLAYHOUSE EDGE - M
4017042BEAM, LOWER 58" - M
4017062BEAM, UPPER 58" - M
M6004COLUMN END FITTING
4013524
ROOF PURLIN BRACKET
4050151HARDWARE COMPLETE
401462*
4
PLAYHOUSE "L" BRACKET
401464*
4
PLAYHOUSE 90D - GUSSET - HDG BRACKET
401463*
4
PLAYHOUSE 90D BRACKET
G030*1610MM DO-NUT BASE
G032*
16
10MM DO-NUT CAP
817408*161/4" FLAT WASHER (5/8" O.D.)
812012*
16
1/4" x 1" P.B.H.C.S. w/Patch
804353*
20
3/8" LOCK NUT
817200*
24
3/8" INTERNAL TOOTH LOCKWASHER
804355*
4
1/2" LOCKNUT
G034*
12
12MM DO-NUT BASE
G036*
12
12MM DO-NUT CAP
817201*41/2" INTERNAL TOOTH LOCK WASHER
801008*
4
3/8" x 2 1/4" HEX HEAD BOLT
800429*41/2 x 2 1/4" CARRIAGE BOLT
800258*
16
3/8 x 2 1/4" CARRIAGE BOLT
805303*81/4" x 15/32" DRIVE RIVET
815511*
82
#10 x 3" WOOD SCREW
815513*12#12 x 1 1/4" PAN HEAD SQ. WOOD SCREW
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CONT'D ON NEXT PAGE

Parts List
PART NUMBER
QTYDESCRIPTION
M000*
8
1/2" THREADED INSERT
817465*
8
1/2" FLATWASHER (7/8" O.D.)
800807*
8
1/2" x 5" HEX HEAD BOLT
815517*12
#8 x 3/4" WOOD SCREW
E401I*
1
LABEL, 6-23 MONTHS
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INSTALLATION INSTRUCTIONS:
1. Dig Footing Hole as shown in Elevation View.
2. Insert Columns into holes using brick or equivalent as support as shown in Elevation View.
Locate holes in Columns that will receive Mirror and Window Enclosures. Drive Eagle Fasteners into these holes. Fill
open column holes above the surfacing line with hole plugs. Refer to Typical Threaded Insert Installation in the
supplemental Installation Instruction Prologue for installation procedures.
3. Attach Enclosures to Columns using Do-Nut Base, 1/2" Washer, 1/2" x 5" Bolt, and Do-Nut Cap. Refer to Detail
225.
4. Attach Shrouds to top of Enclosures using #8 x 3/4" Wood Screws. See Detail 226.
5. Attach Roof Purlin Brackets to Column End Fitting Bracket Mount using 1/4" x 1" B.H.C.S and 1/4" Flatwasher. See
Detail 227. Insert the Column End Fitting Bracket Mount Assembly into Column. Do not Rivet into place until Roof
is assembled.
6. Attach Lower Beams and Playouse "L" Brackets using 1/2" x 2 1/4" Carriage Bolt, Do-Nut Base, and 1/2" Hex Nut.
See Detail 228. Do not install Do-Nut Caps until assembly is complete.
7. Attach Facias to Lower Beam Assembly using 3/8" x 2 1/4" Carriage Bolt, Do-Nut Base, 3/8" Flat Washer, 3/8" Hex
Nut, and Do-Nut Cap. See Detail 229. Do not completely tighten Hex Nut or Install Do-Nut Caps until assembly
is complete.
8.Attach Upper Beams to outer Playhouse 90D Brackets using 3/8" x 2 1/4" Carriage Bolt and 3/8" Hex Nut. Attach
90D Brackets to Fascia on completed side using 3/8" X 2 1/4" Carriage Bolt, Do-Nut Base, 3/8" Flatwasher, 3/8" Hex
Nut, and Do-Nut Cap See Detail 230.
9. Repeat Steps 6, 7, and 8 to assemble the other half of roof framework. Do not attach Playhouse 90D Bracket
until the next step.
10. Install remaining Playhouse 90D Brackets using Do-Nut Base, 3/8" Flat washer, 3/8" x 2 1/4" Carriage Bolt, and
Do-Nut Cap and bolt previously attached 90D Brackets to Upper Beam using 3/8" X 2 1/4" Carriage Bolt, 3/8" Hex Nut
to complete roof framework assembly. Refer to Detail 231.
Items listed below Hardware Complete line are included with Hardware Complete Number
Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store
Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any
Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. Any bolt end
protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement.
Promptly cut-off flush, file smooth, and treat to prevent corrosion.
Unless Otherwise Specified, All Units of Measure are Each
Note: Peen Tee-Nuts and Flatwashers to match radius of pipe after assembly is complete.
Note: Loctite (supplied by others) should be used on any non-patch hardware.
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11. Attach Rafters to both sides of roof framework. Starting on the left, orient the first Rafter with the tongue facing inward and
attach by inserting (2) #10 x 3" Wood Screws through the rafter and into pilot holes in Upper and Lower Beams. Refer to Detail 232.
12. Continue attaching Rafters by inserting (2) #10 x 3" Wood Screws through the rafter and into pilot holes in Upper and Lower
Beams with each Rafter overlapping the tongueof the previously attached rafter. Note: The last space will be too narrow for a
Rafter so you must use an Edge Rafter. (See next step.)
13.Attach Edge Rafter in the last position on each side of Roof by inserting (2) #10 x 3" Wood Screws through rafter and into pilot
holes in Upper and Lower Beams.
14. Install Ridge Cap using #12 x 1 1/4" Wood Screw. See Detail 233
15. Tighten all hardware and install Do-Nut Caps. (See Typical Do-Nut Installation)
MAINTENANCE PROCEDURE:
Periodically check hardware for tightness, and tighten as necessary. Always check all parts for breakage or wear, and immediately
put equipment out of service until any faulty parts found are repaired or replaced. Also Check all metal parts for rust, paint loss and
touch-up if necessary with paint. Check for welded areas and verify integrity. Check periodically resilient surfacing for appropriate
depth and remove extraneous materials that could cause injury, infection, or disease. Maintain detailed installation, inspection,
maintenance, and repair records for each public-use playground equipment.
ASSEMBLY DRAWING
225
226
227 228
229
230 231
232
233

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20 in
[50.80 cm]
9 in
[22.86 cm]
29 in
[73.66 cm]
RESILIENT
SURFACING
46 1/2 in
[118.11 cm]
46 1/2 in
[118.11 cm]
PLAN VIEW
16 in
[40.64 cm]
(4 PLCS)
62 13/16 in
[159.49 cm]
CONCRETE REQUIRED
.37 CUBIC YARDS
.28 [CUBIC METERS]

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2
5
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0
INCH0
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12MM DO-NUT CAP
(G036)
1/2" x 5" HEX HEAD
BOLT (800807)
1/2" FLATWASHER
(7/8" O.D.) (817465)
12MM DO-NUT BASE
(G034)
1/2" THREADED
INSERT (M000)
COLUMN
ENCLOSURE ASS'Y
SHROUD
#8 x 3/4" WOOD
SCREW (815517)
225
226
COLUMN END
FITTING
1/4" x 15/32" DRIVE
RIVET (805303)
COLUMN
ROOF PURLIN
BRACKET
1/4" FLAT WASHER
(5/8" O.D.) (817408)
1/4" x 1" P.B.H.C.S.
w/Patch (812012)
227
1/2 x 2 1/4"
CARRIAGE BOLT
(800429)
10MM DO-NUT CAP
(G032)
3/8" LOCK NUT
(804353)
LOWER BEAM
PLAYHOUSE "L"
BRACKET
3/8 x 2 1/4"
CARRIAGE BOLT
(800258)
1/2" INTERNAL
TOOTH LOCK
WASHER (817201)
12MM DO-NUT BASE
(G034)
1/2" LOCKNUT
(804355)
12MM DO-NUT CAP
(G036)
228

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10MM DO-NUT CAP
(G032)
3/8" LOCK NUT
(804353)
3/8" INTERNAL
TOOTH
LOCKWASHER
(817200)
10MM DO-NUT BASE
(G030)
3/8 x 2 1/4"
CARRIAGE BOLT
(800258)
LOWER BEAM
FASCIA
229
UPPER BEAM PLAYHOUSE
GUSSET
10MM DO-NUT CAP
(G032)
3/8" LOCK NUT
(804353)
3/8" INTERNAL
TOOTH
LOCKWASHER
(817200)
10MM DO-NUT BASE
(G030)
3/8 x 2 1/4"
CARRIAGE BOLT
(800258)
3/8 x 2 1/4"
CARRIAGE BOLT
(800258)
3/8" INTERNAL
TOOTH
LOCKWASHER
(817200)
3/8" LOCK NUT
(804353)
90D PLAYHOUSE
BRACKET
3/8" INTERNAL
TOOTH
LOCKWASHER
(817200)
10MM DO-NUT BASE
(G030)
3/8" x 2 1/4" HEX
HEAD BOLT (801008)
10MM DO-NUT CAP
(G032)
3/8" INTERNAL
TOOTH
LOCKWASHER
(817200)
3/8" LOCK NUT
(804353)
3/8 x 2 1/4"
CARRIAGE BOLT
(800258)
3/8" INTERNAL
TOOTH
LOCKWASHER
(817200)
3/8" LOCK NUT
(804353)
RAFTER SHOULD
OVERLAP TONGUE OF
PREVIOUS RAFTER.
#10 x 3" WOOD
SCREW (815511)
ASSEMBLED ROOF
FRAME
RAFTER
RAFTER
230
231
232

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ROOF
ASSEMBLY
RIDGE CAP
#12 x 1 1/4" PAN
HEAD SQ. WOOD
SCREW (815513)
233