Playcore BigToys Navigator Series User manual

Issued/Revised:
SHEET 1 OF 5
9/25/2017
BT409 PEAK ADVENTURE
Play Systems
Parts List
PART NUMBER
QTYDESCRIPTION
BT4601EXPLORER WALL
BT4611
CHALLENGE CLIMB
BT4621SWOOP CLIMB
BT4671ACTIVE LINK
BT4681
TWISTED TRIDENT
BT4702SUSPENDED PLAYSHELL
BT4761
NAVICLIMB INVERTED
BT4771
HELIX SPINNER
4024421UPRIGHT 1
4024441
UPRIGHT 2
4024461UPRIGHT 3
4055071
UPRIGHT 4
4024501
UPRIGHT 5
4055091UPRIGHT 6
3115671
311349*
6
5" POST TOP COVER
812049*123/8" x 1/2" P.B.H.C.S. w/PATCH
HARDWARE COMPLETE
Items listed below Hardware Complete line are included with Hardware Complete Number
Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store
Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any
Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. Any bolt end
protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement.
Promptly cut-off flush, file smooth, and treat to prevent corrosion.
Unless Otherwise Specified, All Units of Measure are Each
Note: Peen Tee-Nuts and Flatwashers to match radius of pipe after assembly is complete.
Note: Loctite (supplied by others) should be used on any non-patch hardware.
INSTALLATION INSTRUCTIONS:
1. Dig footing holes as shown in Ground Plan. See specific installation sheets for Elevation Views.
2. Refer to specific installation sheets for component attachments, hardware, details, and concrete requirements.
3. Attach 5" Post Top Cover to Uprights using 3/8" x 1/2" P.B.H.C.S. w/Patch. See Detail 612.
4. Plumb and level the entire assembly and tighten all fasteners.
5. After entire discrete unit is assembled pour concrete footings within 4" to the top and taper away from post for water drainage. Allow
to cure at least 48 hours before use. NOTE: Temporary bracing may be required until concrete cures.
6. When the structure is finished and satisfactory, eliminate sharp points and sharp edges (burring) on installed hardware like bolt,
nuts, etc. Install resilient surfacing material within the use zone of play structure in accordance with ASTM specifications F1292
appropriate for the fall height of each structure. Refer to the safety guidelines.
MAINTENANCE PROCEDURE:
Periodically check hardware for tightness, and tighten as necessary. Always check all parts for breakage or wear, and immediately
put equipment out of service until any faulty parts found are repaired or replaced. Also Check all metal parts for rust, paint loss and
touch-up if necessary with paint. Check for welded areas and verify integrity. Check periodically resilient surfacing for appropriate
depth and remove extraneous materials that could cause injury, infection, or disease. Maintain detailed installation, inspection,
maintenance, and repair records for each public-use playground equipment.

Issued/Revised:
SHEET 2 OF 5
9/25/2017
BT409 PEAK ADVENTURE
Play Systems
FINISHED ASSEMBLY
NAVICLIMB INVERTED
(BT476)
EXPLORER WALL
(BT460)
SUSPENDED
PLAYSHELL
(BT470)
ACTIVE LINK
(BT467)
CHALLENGE CLIMB
(BT461)
SWOOP CLIMB
(BT462)
SUSPENDED PLAYSHELL
(BT470)
UPRIGHT 5
(402450)
UPRIGHT 4
(405507)
UPRIGHT 2
(402444)
UPRIGHT 3
(402446)
UPRIGHT 1
(402442)
=INSTALLATION DETAIL
612
5" POST TOP COVER
(311349)
HELIX SPINNER
(BT477)
TWISTED TRIDENT
(BT468)
UPRIGHT 6
(405509)

Issued/Revised:
SHEET 3 OF 5
9/25/2017
BT409 PEAK ADVENTURE
Play Systems
PLAN VIEW
TWISTED TRIDENT
(BT468)
EXPLORER WALL
(BT460)
UPRIGHT 5
(402450)
UPRIGHT 4
(405507)
SUSPENDED PLAYSHELL
(BT470)
ACTIVE LINK
(BT467)
UPRIGHT 2
(402444)
UPRIGHT 3
(402446)
SWOOP CLIMB
(BT462)
UPRIGHT 1
(402442)
CHALLENGE CLIMB
(BT461)
SUSPENDED PLAYSHELL
(BT470)
NAVICLIMB INVERTED
(BT476)
UPRIGHT 6
(405509)
HELIX SPINNER
(BT477)

Issued/Revised:
SHEET 4 OF 5
9/25/2017
BT409 PEAK ADVENTURE
Play Systems
1
2
3
4
5
67
8
9
10
11
12 13
14
16
15
17
18
19 20
21
22
25
24
23
162 9/16 in
[412.98 cm]
Horizontal Dim.
346 1/2 in
[880.04 cm]
VerticalDim.
FOOTING TABLE
Hole No. Hor. Dim. Ver. Dim. Diagonal
148 1/8" 048 1/8"
243 9/16" 13 7/16" 45 9/16"
320 11/16" 17 7/16" 27 1/16"
40
21 1/8" 21 1/8"
566 3/8" 31 9/16" 73 1/2"
624" 62 11/16" 67 1/8"
724" 62 11/16" 67 1/8"
83/4" 76 9/16" 76 5/8"
93/4" 90 1/8" 90 1/4"
10 1" 103 7/16" 103 7/16"
11 1 1/4" 123 13/16" 123 13/16"
12 12 5/16" 131 1/4" 131 13/16"
13 11 5/16" 139 1/8" 139 9/16"
14 78 13/16" 152 1/8" 171"
15 5 3/4" 171 13/16" 171 15/16"
16 68 1/16" 173 7/8" 186 11/16"
17 46 9/16" 179 1/8" 185 1/8"
18 0 206 11/16" 206 11/16"
19 91 7/8" 230 11/16" 248 5/16"
20 42 1/16" 230 11/16" 234 3/8"
21 0 254 11/16" 254 11/16"
22 60 1/16" 283 7/8" 290 3/16"
23 50 3/8'' 322 5/16" 326 1/14"
24 32 7/8" 329 1/4" 330 15/16"
25 70 5/16" 328 1/2" 335 15/16"
GROUND PLAN

Issued/Revised:
SHEET 5 OF 5
9/25/2017
BT409 PEAK ADVENTURE
2
1
34
2
5
1
CM
0
INCH0
10961114815
712 13
4
365
612
UPRIGHT
5" POST TOP COVER
(311349)
3/8" x 1/2" P.B.H.C.S.
w/PATCH (812049)