PleasureCraft Engine Group crusader Installation guide

OWNER’S OPERATION
and
MAINTENANCE MANUAL
A Division of

Welcome to the growing family of Crusader Marine Engines owners. We are delighted you have chosen Crusader
power for your boat and wish you many years of enjoyment.
READ THIS MANUAL THOROUGHLY
Before starting your engine(s), READ THIS MANUAL CAREFULLY AND COMPLETELY. If you do not understand
any portion of the manual, contact your Dealer for clarification or assistance. Ask your Dealer for a demonstration of
actual starting and operating procedures.
The descriptions and specifications contained in this manual were in effect at the time of printing. Crusader Marine
Engines’ policy of continued improvement reserves the right to change specifications or design without notice and
without obligation.
This manual will cover the following Crusader engines:
Year Model
2005 5.0L MPI
2005 5.7L MPI
2005 6.0L MPI
2005 8.1L MPI
2005 8.1L MPI (HO)
Part Number - L510001-05 Printed 12/04

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L510001-05
SERVICE AND WARRANTY .................................................................................................... 4-19
Safety Information ...................................................................................................................... 4
Replacement Parts ........................................................................................................................... 4
Safety Warnings ......................................................................................................................... 4
Crusader Marine Engines’ Commitment to You ................................................................................. 5
Owner Warranty Registration (Warranty Registration Card is located at the back of this manual) ................ 5
Engine Operation and Care .......................................................................................................... 6
Maintenance Records ................................................................................................................. 6
Local Repair Service ................................................................................................................... 6
Service Away From Home ............................................................................................................ 6
Replacement Parts Inquiries ......................................................................................................... 7
Replacement Service Parts .......................................................................................................... 7
Applicable Limited Warranty ......................................................................................................... 7
Crusader Marine Engines One-Year Limited Warranty
(For Engines Sold and Used in the United States and Canada) ........................................................... 8
Items Not Covered Under the Limited Warranty ............................................................................... 10
Things You Should Know About The Warranty ................................................................................ 11
California Emission Control Warranty Statement ............................................................................. 12
Crusader, Inc. Model Years 2003-2008 General Emissions Warranty Coverage ..................................... 13
Marine Transmissions ................................................................................................................ 15
Captain’s Choice Series Engines ................................................................................................. 15
Resolving a Service Problem ...................................................................................................... 16
Dealer’s Responsibilities ............................................................................................................ 17
Transferable Warranty ................................................................................................................ 18
Direct Sale By Owner ................................................................................................................ 18
Notes ..................................................................................................................................... 19
BOATING RESPONSIBILITY ................................................................................................. 20-22
Carbon Monoxide Hazard ........................................................................................................... 20
Safe Boating Suggestions .......................................................................................................... 21
Water Wisdom .......................................................................................................................... 21
Operation and Maintenance ........................................................................................................ 21
Rules of the Road ..................................................................................................................... 22
ENGINE IDENTIFICATION .................................................................................................... 23-24
Engine Identification .................................................................................................................. 23
Owner Identification and Registration Information ............................................................................ 23
2005 Model Identification / Advisory ............................................................................................. 24
ELECTRONIC FUEL INJECTION INFORMATION ..................................................................... 25-27
Electronic Fuel Injection System .................................................................................................. 25
Power Reduction Mode .............................................................................................................. 26
High Engine Coolant Temperature ................................................................................................ 26
Low Engine Oil Pressure ............................................................................................................ 27
TABLE OF CONTENTS

2L510001-05
TABLE OF CONTENTS
High Transmission Fluid Temperature ............................................................................................ 27
OPERATING INSTRUCTIONS ................................................................................................ 28-32
Engine Alarm System ................................................................................................................ 28
Instrumentation ........................................................................................................................ 28
Remote Controls ...................................................................................................................... 29
Starting Engine (Fuel Injected Engines) ........................................................................................ 30
Shifting Transmission ................................................................................................................. 31
Stopping Engine ....................................................................................................................... 32
Freezing Temperature Operation .................................................................................................. 32
Operation in High Debris Areas ................................................................................................... 32
CONDITIONS AFFECTING OPERATION ................................................................................. 33-34
Trim and Weight Distribution ........................................................................................................ 33
Boat Bottom ............................................................................................................................. 33
Propeller Selection .................................................................................................................... 34
ENGINE BREAK-IN PERIOD ..................................................................................................... 35
25-HOUR ENGINE INSPECTION ................................................................................................ 36
FUEL REQUIREMENTS ............................................................................................................ 37
Gasoline Requirements .............................................................................................................. 37
Gasoline Containing Alcohol ....................................................................................................... 37
OIL REQUIREMENTS ............................................................................................................... 38
Engine Oil Recommendations ..................................................................................................... 38
Transmission and “V”-Drive Oil Requirements ................................................................................. 38
ENGINE MAINTENANCE ...................................................................................................... 39-68
Engine Maintenance .................................................................................................................. 39
Checking Fluid Levels ........................................................................................................... 39-40
Lubrication .............................................................................................................................. 41
Electrical System Circuit Breaker(s) .............................................................................................. 42
Electrical System Fuses ............................................................................................................. 42
Ignition Fuse ............................................................................................................................ 42
Electrical System Wiring and Connectors ...................................................................................... 42
Battery .................................................................................................................................... 43
Fresh Water Cooling System Sacrificial Zinc Anode ......................................................................... 44
Checking Coolant Level ............................................................................................................. 45
Flushing Cooling System - Sea-Water Section ................................................................................ 46
Testing Coolant For Alkalinity ...................................................................................................... 47
Draining Fresh-Water Cooling System .......................................................................................... 47
Filling Fresh-Water Cooling System .............................................................................................. 48
Cleaning Sea-Water Section of Heat Exchanger (Fresh-Water Cooled Applications Only) ....................... 49
Fuel System Description ............................................................................................................ 50
Fuel Control Cell (FCC) Fuel System ............................................................................................ 50
Servicing the FCC ..................................................................................................................... 51
FCC Service Instructions (Screw-On Canister) ............................................................................... 52

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L510001-05
TABLE OF CONTENTS
FCC Service Instructions (Clamp-On Canister) ............................................................................... 53
Primary Fuel Filter .................................................................................................................... 54
Water Separating Fuel Filter ....................................................................................................... 55
Priming Fuel System ................................................................................................................. 55
Flame Arrestor ......................................................................................................................... 55
Accessory Drive Belt ............................................................................................................. 56-58
Changing Oils .......................................................................................................................... 59
Engine Alignment ................................................................................................................. 60-62
Engine Maintenance Log ............................................................................................................ 63
Maintenance Schedule .......................................................................................................... 64-65
Visual Inspection ...................................................................................................................... 66
Engine Fluid Capacities ............................................................................................................. 66
Transmission Fluid Capacities ..................................................................................................... 66
Filter Requirements ................................................................................................................... 67
On-Board Parts Kits .............................................................................................................. 67-69
ENGINE SPECIFICATIONS ................................................................................................... 70-72
OUT-OF-SEASON STORAGE ................................................................................................ 73-76
Engine Storage ........................................................................................................................ 73
Draining Instructions .................................................................................................................. 74
Battery Storage ........................................................................................................................ 74
Out-Of-Season Engine Warm-Up ................................................................................................. 75
Recommissioning After Storage .............................................................................................. 75-76
TROUBLESHOOTING .......................................................................................................... 77-79
WATER FLOW DIAGRAMS ................................................................................................... 80-83
INSTRUMENTATION WIRING DIAGRAM ..................................................................................... 84
LITERATURE .......................................................................................................................... 85
FORMS .............................................................................................................................. 87-91
CRUSADER OWNERSHIP CHANGE NOTICE .............................................................................. 87
CRUSADER WARRANTY TRANSFER APPLICATION (PORT OR SINGLE ENGINE) ........................... 89
CRUSADER WARRANTY TRANSFER APPLICATION (STARBOARD ENGINE) .................................. 91
NOTES ................................................................................................................................... 93

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SERVICE and WARRANTY - 1
SAFETY INFORMATION
“Safety Warnings” and additional information or
instructions are used to alert the installer/operator of
possible safety hazards in performing certain service
or maintenance procedures incorrectly or carelessly.
DANGERS and WARNINGS are accompanied by the
international HAZARD symbol:
These “Safety Warnings” alone cannot eliminate the
hazards that they signal. Strict compliance with
these warning instructions while performing service
and maintenance procedures, plus “common sense”
operation, are major accident prevention measures.
REPLACEMENT PARTS
Use of replacement parts (i.e. automotive, after-market,
etc.) in the electrical, ignition and fuel systems, which are
not U.S. Coast Guard approved, could cause a fire or
explosion hazard and should be avoided.
Always request that genuine Crusader Marine Engines
replacement parts be used in any repairs or maintenance
being performed on your engine(s).
DANGER
Electrical, ignition and fuel system components are
designed and manufactured to comply with U.S.
Coast Guard rules and regulations to minimize the
possibility of fire or explosion hazard.
DANGER
Signals serious damage, failure or breakdown of equipment; severe injury or high probability of death to the user if
proper precautions are not taken. This signal word is applied in extreme situations
SAFETY WARNINGS
WARNING
Indicates a potential hazard which could result in personal injury.
CAUTION
Indicates a hazard which could result in damage to equipment.
WARRANTY NOTICE: Indicates a possible warranty exclusion.
IMPORTANT: or IMPORTANT: Used to provide information to perform a procedure more easily.

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OWNER’S SERVICE
AND
WARRANTY INFORMATION
CRUSADER MARINE ENGINES’ COMMITMENT TO YOU
Crusader Marine Engines is committed to assuring your satisfaction with your new Crusader engine. Your Dealer
also wants you to be completely satisfied, and invites you to return for all your servicing needs, both during and after
the warranty period.
OWNER WARRANTY REGISTRATION
It is important that your selling dealer fill out the “Warranty Registration Card” completely and mail it to the factory
immediately upon the purchase of the new product. It identifies the name and address of the original purchaser, product
model(s) and serial number(s), and the selling dealer’s name and address. The dealer is also certifying that you are
the original purchaser of the product.
Upon receipt of the “Warranty Registration Card” at the factory, you will be issued an “Owner Warranty Registration
Card.” The “Owner Registration Card” is your only valid registration identification, and must be presented to the
servicing dealer, should warranty service be required.
If your “Owner Registration Card” is not received within 30 days from the date of purchase, please contact your boat
dealer or engine seller. The product warranty is not effective until the Product is registered at the factory.
Mail registration information to:
NOTE: OWNERS WARRANTY REGISTRATION CARD IS LOCATED AT THE BACK OF THIS MANUAL.
NOTICE: Registration lists must be maintained by the factory and dealer on marine products sold in
the United States and some foreign countries, should notification under FEDERAL BOAT SAFETY
ACT be required. It is our desire to have all products registered at the factory, should it ever be
necessary to contact you. Make sure your Dealer/Distributor fills out the registration card immediately
and sends the card to the factory.
Crusader Marine Engines
P.O. Box 369
Little Mountain, SC 29075

6L510001-05
SERVICE and WARRANTY - 1
ENGINE OPERATION AND CARE
Considering the investment that you have made in your new Crusader engine(s), we know you will want to operate
and maintain it properly. We urge you to follow the maintenance instructions contained in your engine’s “Operation
and Maintenance Manual.”
If you have any questions on how to keep your engine in good working condition, see your selling dealer, the place
where many owners choose to have their maintenance work done. Your dealer can be relied on to use proper parts
and practices.
MAINTENANCE RECORDS
It is recommended that receipts covering the performance of regular maintenance be retained. Damage to your engine,
caused by lack of maintenance, is not covered under your warranty. Receipts can be very important if a question arises
as to whether a malfunction is caused by lack of maintenance or a defect in material or workmanship. An “Engine
Maintenance Log” is provided in the MAINTENANCE SCHEDULE section of the OPERATION AND MAINTENANCE
MANUAL for your convenience in recording the service performed.
LOCAL REPAIR SERVICE
To obtain service or make a claim under your warranty, contact your selling dealer. They have trained technicians,
knowledge and special tools and equipment to properly service your engine, if the need arises. They know you and
your boat the best.
SERVICE AWAY FROM HOME
If you are away from home and your local dealer, and the need for service arises, contact the Crusader Captain’s Club™
Concierge using your exclusive Captain’s Club toll-free number. The Club Concierge is there to support your local
dealer or locate the closest Crusader authorized technician. She can personally expedite parts orders so that in most
cases, shipment is made within 24 hours, delivered on time to the location you specify.

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REPLACEMENT PART INQUIRIES
All inquiries concerning replacement parts should be directed to your local authorized dealer. The dealer has the
necessary information to order parts for you if they are not in stock. Only authorized distributors can purchase parts
from the factory. Crusader Marine Engines does not sell to unauthorized dealers or retail customers. When checking on
parts, the dealer will require the engine model and serial number to order the correct parts.
REPLACEMENT SERVICE PARTS
WARNING
Electrical, ignition and fuel system components on Crusader engines are designed and manufactured to comply with
U.S. Coast Guard rules and regulations to minimize the risks of fire or explosion. Use of replacement electrical,
ignition or fuel system components, which do not comply with these rules and regulations, could result in a fire or
explosion hazard and should be avoided.
When servicing the electrical, ignition and fuel systems, it is extremely important that all the components are properly
installed and tightened. If not, any electrical or ignition component opening would permit sparks to ignite fuel vapors
from fuel system leaks, if they existed.
APPLICABLE LIMITED WARRANTY
Following is the limited warranty applicable to Crusader Marine Engines sold and used in the United States and
Canada.
Distributors and Dealers are not agents of Crusader. Crusader does not authorize any person to create any other
obligation or liability in connection with this product.

8L510001-05
SERVICE and WARRANTY - 1
CRUSADER, INC. INBOARD MARINE ENGINES
ONE YEAR LIMITED WARRANTY
(For Engines Sold and Used in the United States and Canada Only)
1. Crusader, Inc. (hereinafter referred to as “Crusader”) warrants each of its new inboard marine engines and
accessories attached thereto (“Products”), to be free from defects in material and workmanship for a period of
one (1) year, except to the extent limited herein. This Limited Warranty commences on the day of the first retail
sale and/or the first date used, and extends to the original and subsequent retail sales; however, in no event shall
the duration of the Limited Warranty exceed one (1) year, as measured from the original retail sale date.
2. Under this Limited Warranty, Crusader’s obligation is limited to repairing or replacing those parts of Products that
have become defective within the applicable warranty period, because of defective materials or workmanship.
Crusader will arrange for the correction of all defects under this Limited Warranty to be made free of charge
at the selling dealership or an authorized Crusader service center. Crusader, in its discretion, may provide for
the repair or replacement of any defective part at Crusader’s facility. Crusader will make payment for labor to
replace such parts as provided in the, then, current flat rate labor manual or Warranty Procedures Manual.
3. This Limited Warranty does not apply to Product defects caused by normal wear and tear to Products, and/or
damage to Products arising out of negligence or lack of proper care, improper installation or service, operation
with fuels, oils or lubricants which are not suitable for use with Products, alterations or removal of parts,
water entering an engine through the exhaust system or carburetor, installation of accessories or parts not
manufactured or sold by Crusader, or Products rendered defective by accident.
4. If a part should become defective within the applicable warranty period, advance authorization by Crusader is
necessary before the part is replaced or a defect is corrected by a service representative; otherwise Crusader will
not be liable for the expense of the replacement or correction.
5. Replacement parts and accessories supplied by Crusader, and installed on a Product during the period when
the Product is covered under the provisions of this Limited Warranty, are warranted for the unexpired portion of
the existing warranty period, or ninety (90) days from the date of installation of such new parts or accessories,
whichever is longer.
6. Reasonable access to the Product must be provided for warranty service. This Limited Warranty does not
cover: (1) telephone or telegram charges, towing charges, storage, launch and haul out charges, loss or damage
to personal property, loss of revenue, loss of time, travel, lodging, inconveniences or other CONSEQUENTIAL
DAMAGES, or (2) removal and/or replacement of boat partitions or material, because of boat design, for
necessary access to the Product.

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SERVICE and WARRANTY - 1
7. NO OTHER WARRANTY GIVEN
THE OBLIGATIONS SET FORTH IN THE PRECEDING PARAGRAPHS ARE CRUSADER’S SOLE
OBLIGATIONS AND OWNER/USER’S EXCLUSIVE REMEDY. CRUSADER MAKES NO OTHER
WARRANTY, EXPRESS OR IMPLIED (except to the extent provided in the immediately following
paragraph), AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE.
However, to the extent that any warranty may be implied by law, the term of such implied warranty shall
be limited to a period of time corresponding to the period of express warranty applicable to the particular
Product, and its use by the owner/user, as set forth herein, commencing on the date of the first retail sale
of the Product to the first registered owner or registered user. Some states do not allow limitations on
how long an implied warranty lasts, so the above limitation may not apply to you.
This is sole warranty provided respecting Crusader’s Products, and no other party may make a warranty
to owner/user.
CRUSADER SHALL NOT BE LIABLE FOR ANY LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS
OR DIRECT OR INDIRECT, INCIDENTAL (except as specifically provided herein) OR CONSEQUENTIAL
DAMAGES. Some state do not allow the exclusion or limitation of incidental or consequential damages,
so this limitation or exclusion may not apply to you. This Warranty gives you specific legal rights, and
you may also have other rights which vary from state to state.
Any owner/user hereby waives for himself/herself/itself and his/her/its successors and assigns (a) any and all
claims for punitive damages, and (b) all claims of negligence or strict liability or both. In no event will Crusader’s
liability exceed the purchase price of the Products which is actually paid to Crusader.
8. To make a claim under this Limited Warranty, contact the selling dealer from which your Crusader powered
boat was originally purchased or the nearest authorized Crusader servicing dealer. It is recommended that your
warranty service be performed by the dealer which sold the Product to you because of that dealer’s personal
interest in you as a customer. Your Crusader powered Product must be delivered to the servicing dealer within
the applicable warranty period. Proof of purchase may be required by the Crusader dealer to substantiate any
warranty claim. Use your Crusader Owner Warranty Registration Card to establish proof of purchase.

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SERVICE and WARRANTY - 1
9. ITEMS NOT COVERED UNDER LIMITED WARRANTY
This Limited Warranty is limited to defects in material and workmanship. To avoid misunderstandings regarding
warranty coverage, the following describes some, but not all, of the more common types of service that are not covered
by this Limited Warranty.
• Normal service requirements arising during the warranty period, such as fuel system or ignition adjustments,
tune-ups, filter, adjusting controls or lubrications.
• Damage caused by neglect, lack of maintenance, abnormal operation accident or improper installation or
service.
• Normal wear of the piston rings, cylinders, water pump and other engine parts.
• Haul out, launching, towing charges, dockage or storage fees, removal and/or replacement of boat partitions or
material, because of boat design, for necessary access to the product.
• All related transportation charges and/or travel time.
• The cost of shipping replacement parts by air freight or other premium freight methods.
• Additional service work requested by the customer or performed by the dealer other than that necessary to
satisfy the warranty obligation.
• Labor performed by other than an authorized dealer may be covered only under the following circumstances:
when performed on an emergency basis (providing there are no authorized dealers in the area who can perform
the work required, and prior factory approval has been given to have the work performed at this facility).
• Damage from participating in, or preparing for, racing or other competitive activity.
• Water entering the engine cylinders or oiling system through the intake manifold system, exhaust system,
submersion, or in any manner if not caused by a Crusader manufacturing defect.
• Water in starters.
• Improper winterizing resulting in freezing and breaking of the engine block, cylinder heads, exhaust manifolds,
heat exchanger or other damage.
• Repairs made necessary by normal wear, rust, electrolysis or corrosion, or by the use of the parts or accessories
which are either incompatible with the Crusader product or adversely affect its operation, performance or durability .
• Valve or valve seat grinding required because of wear.
• Failure or damage due to lack of cooling water caused by starting the Product out of the water or by foreign
material blocking the water inlets.
• Cleaning of the engine fuel system due to water or dirt contamination of the boat fuel system.
• Use of fuel and lubricants which are not suitable for use with or on the Product. Refer to the Operation and
Maintenance Manual.
• Damage to the engine and/or transmission caused by striking a submerged object. (This is considered a
marine hazard).
10. This Limited Warranty shall be governed by, and construed and interpreted in accordance with, the laws of
the State of Ohio, without application of its conflicts of laws principles, except only to the extent replaced or
precluded by other law of mandatory application.
11. SPECIAL STATE LEGAL REQUIREMENTS
This Warranty gives you specific legal rights, and you may also have other rights which vary from State to State.
The Crusader California Model Years 2003-2008 Emissions Warranty and California Emission Control Warranty
Statement is a separate document included in this Manual. Any questions concerning the Emissions Warranty
can be obtained by calling 1-586-977-0100.

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SERVICE and WARRANTY - 1
THINGS YOU SHOULD KNOW ABOUT THE WARRANTY
Warranty Repair Component Exchanges
In the interest of customer satisfaction, Crusader Marine Engines may offer an exchange service on some engine
components. This service is intended to reduce the amount of time that your boat is not available for use, due to repairs.
Components used for the exchange service may be new, remanufactured, reconditioned or repaired, depending upon
the component involved. All exchange components used meet Crusader standards and are warranted the same as
new components.
Production Changes
Crusader Marine Engines and its Distributors reserve the right to make changes in the engines built and/or sold by it at
any time without incurring any obligation to make the same or similar changes on engines previously built and/or sold.
Proof of Date of Purchase
Crusader will accept the return of a properly filled out “Warranty Registration Card”, supplied with each engine, as proof
of purchase. Failure of purchaser to return such card will require the owner to provide a copy of the original “Bill of Sale”
(sales contract) for the Product to be serviced. Warranty claims will not be accepted until adequate “Proof of Purchase”
is presented by the purchaser, and the date of purchase is substantiated.
Access to Product
Reasonable access must be provided to the Product for warranty service. The warranty does not cover the removal
and/or replacement of boat partitions and/or other components which must be removed for necessary access to the
Product.

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CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board and Crusader, Inc. (hereinafter “Crusader”) are pleased to explain the
emission control system warranty on your Model Years 2003-2008 inboard engine. In California, new inboard
engines must be designed, built and equipped to meet the State’s stringent anti-smog standards. Crusader
must warrant the emission control system on your inboard engine for the periods of time listed below provided
there has been no abuse, neglect or improper maintenance of your inboard engine.
Your emission control system may include parts such as the carburetor or fuel injection system, the ignition
system, and catalytic converter. Also included may be hoses, belts, connectors and other emission-related
assemblies.
Where a warrantable condition exists, Crusader will repair your inboard engine at no cost to you, including
diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
Select emission control parts from Model Years 2003-2008 inboard engines are warranted for 2 years.
OWNER’S WARRANTY RESPONSIBILITIES:
- As the inboard engine owner, you are responsible for the performance of the required maintenance listed
in your owner’s manual. Crusader recommends that you retain all receipts covering maintenance on your
inboard engine, but Crusader cannot deny warranty coverage solely for the lack of receipts or your failure to
ensure the performance of all scheduled maintenance.
- As the inboard engine owner, you should however be aware that Crusader may deny you warranty coverage
if your inboard engine or a part has failed due to abuse, neglect, improper maintenance or unapproved
modifications.
- You are responsible for presenting your inboard engine to a Crusader distribution center as soon as a
problem exists. The warranty repairs will be completed in a reasonable amount of time, not to exceed thirty
(30) days.
If you have any questions regarding your warranty rights and responsibilities, you should contact Crusader at
1-586-977-0100.

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CRUSADER, INC. MODEL YEARS 2003-2008 GENERAL EMISSIONS WARRANTY
COVERAGE
1. Crusader, Inc. (hereinafter referred to as “Crusader”) warrants to the first owner purchasing at retail, and all
subsequent owners, of every Crusader Model Years 2003-2008 inboard engine that the emissions control
devices on Crusader inboard marine engines are free from defects in materials and workmanship when
manufactured and will remain so for a period of two (2) years from the date of delivery to the first owner
purchasing the engine at retail or from the date the engine is first placed into service for demonstration or
any other purpose prior to sale to the first owner purchasing the engine at retail.
2. Pursuant to the California Code of Regulations Title 13, Chapter 9, Article 4.7§ 2445.1, Crusader warrants
that each Crusader engine is designed, built and equipped to conform with all applicable regulations
adopted by the California Air Resources Board pursuant to its authority in Chapters 1 and 2, Part 5, Division
26 of the Health and Safety Code, and is free from defects in materials and workmanship that cause the
failure of a warranted part to be identical in all material respects to that part as described in Crusader’s
application for certification.
3. Any part covered under this Warranty that is not scheduled for replacement as required maintenance, in the
written instructions to be found within the Crusader Owners/Operators Manual, is warranted for the period
of two (2) years. If the part fails during the period of warranty coverage, Crusader will repair or replace the
defective part at any Crusader warranty station. The repair or replacement will be performed at no charge
to the owner. Any such part repaired or replaced under this Warranty will be warranted for the remainder
of the two (2) year period.
4. Any part covered under this Warranty that is scheduled only for regular inspection in the written instructions
to be found within the Crusader Owners/Operators Manual, is warranted for the period of two (2) years. If
the part fails during the period of warranty coverage, Crusader will repair or replace the defective part at any
Crusader warranty station. The repair or replacement will be performed at no charge to the owner. Any
such part repaired or replaced under this Warranty will be warranted for the remainder of the two (2) year
period.
5. Any part covered under this Warranty that is scheduled for replacement as required maintenance in the
written instructions to be found within the Crusader Owners/Operators Manual will be warranted for the
period of time before the first scheduled replacement date for that part. If the part fails before the first
scheduled replacement, Crusader will repair or replace the defective part at any Crusader warranty station.
The repair or replacement will be performed at no charge to the owner. Any such part repaired or replaced
under this Warranty will be warranted for the remainder of the period prior to the first scheduled replacement
date for the part.
6. Replacement of any part under this Warranty with a Crusader supplied part, will not shorten nor extend the
warranty period(s) stated in paragraphs one (1) thru five (5) above.
7. The engine owner will not be charged for diagnostic labor that is directly associated with diagnosis of a
defective, emission-related warranted part, provided that such diagnostic work is performed at a Crusader
warranty station.
8. To insure prompt repair under this Warranty, Crusader will maintain a supply of warranted parts sufficient to
meet the expected demand for such parts. Any replacement part may be used in the performance of any
warranty maintenance or repairs and will be provided by Crusader without charge to the owner.

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9. Parts covered under this warranty are: spark plugs, spark advance/retard system, ignition coil and/or control
module, ignition wires, PCV valve, oil filler cap, intake valve(s), intake manifold, exhaust manifold, exhaust
valve(s) hoses, clamps, fittings, tubing, sealing gaskets or devices, mounting hardware, pulleys, belts and
idlers, temperature check, and valves and switches and electronic controls.
10. Exclusions: The repair or replacement of any warranted part otherwise eligible for coverage under this
Warranty may be excluded from such warranty coverage if Crusader demonstrates that the engine and/or
part has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper
maintenance was the direct cause of the need for repair or replacement of the part.
11. Crusader original equipment parts are “identical in all material respects to that part as described in the
engine manufacturer’s application for certification”. The use of any replacement parts not supplied by
Crusader may not meet this requirement and will be grounds for disallowing a claim made under this
Warranty. Crusader will not be liable under this Warranty to provide warranty coverage for product failures
caused by parts other than Crusader original equipment parts.
12. If you have any questions regarding your warranty rights and responsibilities, or the location of Crusader
warranty stations, you should contact Crusader at 1-586-977-0100.

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MARINE TRANSMISSIONS
Crusader Marine Engines are equipped with transmissions designed, built and warranted by other manufacturers.
Although much of the transmission warranty is handled through Crusader Marine Engines, there may be issues for
which, you, the owner, may want to contact the transmission manufacturer directly. The transmission suppliers are
listed below for your reference. A tag is attached to each transmission showing the manufacturer, transmission model
and serial number. Have this tag information available whenever contacting the manufacturer.
Velvet Drive Transmissions
1208 Old Norris Road
P.O. Box 238
Liberty, SC 29657
Phone: [phone]
www.velvetdrive.com
ZF Marine - Hurth Marine Transmissions
3131 SW 42nd Street
Ft. Lauderdale, FL 33312
Phone: [phone]
CAPTAIN’S CHOICE SERIES EXTENDED BUYER PROTECTION PLAN
United States and Canada ONLY
Captain’s Choice Series Engines include a buyer protection plan which provides coverage against unexpected
mechanical and electrical breakdowns for an additional two (2) years after the expiration of the Crusader Limited
Warranty. See the program brochure or your dealer for details.

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RESOLVING A SERVICE PROBLEM
Your satisfaction and faith in the product are of major importance to your dealer and to Crusader Marine Engines. Any
problems with service, warranty or operation of your Crusader powered boat will be resolved by your dealer. He should
be your primary source of information on your boat. Should there be a misunderstanding, or if your problem has not
been resolved to your satisfaction, please follow these steps:
Step One - Discuss Your Problem With One Of The Dealership Management Personnel
Misunderstanding or complaints can be resolved quickly by the dealer. Discuss your problem with the dealership’s
service manager. If you are still unable to obtain satisfaction, contact the dealership’s owner.
Step Two - If Your Complaint Has Not Been Resolved To Your Satisfaction, Contact The Crusader Captain’s
Club™ Concierge
When contacting the Club Concierge:
• Call the confidential toll free number you received with your Captain’s Club™ membership between 8:00 a.m.
and 5:00 p.m. EST, Monday through Friday.
• Have your Captain’s Club™ membership card availabe, so you can provide the Club Concierge with your PIN.
• Details of your problem or complaint
Your Crusader engine warranty, Captain’s Choice Series Extended Buyer Protection Plan, and Captain’s Club™
membership are activated when your dealer sends in the warranty registration cards for your engine(s). You will recieve
your Crusader Captain’s Club™ membership package after Crusader receives the warranty registration card(s). If you
have not received your Club membership, follow up with your dealer to ensure that your engine(s) warranty registration
has been filed.

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DEALERS RESPONSIBILITIES
In general, the dealer’s responsibilities to you, the customer, include pre-delivery inspection and preparation such as:
• Make sure that the boat is properly equipped
• Prior to delivery, make certain that the Crusader Engine is in proper operating condition
• Make all necessary adjustments for maximum efficiency
• Familiarize you, the owner, with the on-board equipment
• Explain and demonstrate the operation of the engine, and also the boat
• Explain warranty policies and deliver all operating manuals for the engine and the boat
• Complete the owner’s warranty registration card and return it to the factory

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TRANSFERABLE WARRANTY
The product limited warranty is transferable to a subsequent purchaser, but only for the remainder of the unused portion
of the limited warranty. This will not apply to the products used for commercial applications.
DIRECT SALE BY OWNER
The second owner can be registered as the new owner, and may retain the unused portion of the limited warranty.
The forms and instructions necessary to transfer the unused portion of the Crusader One year Limited Warranty are
provided in Forms, section 18 of this manual.
The Captain’s Choice Series Extended Buyer Protection Plan is administered by First Protection Corporation and the
remainder of that warranty can be transferred by following the instructions provided with your Buyer Protection Policy.
Upon receipt of the transfer application a new “Owner Warranty Registration Card” will be issued with the new owner’s
name and address. Registration records will be changed on the factory computer registration file.