Plettenberg Nova 15 User manual

BAIndustrie_UK | Version 1.0 | 2016.04.12 ENGLISH
Operating manual industrial motors

operating manual BAIndustrie_UK 2
List of contents
List of contents ............................................................................. 2
1. Notes regarding this document .............................................. 3
Legal provisions .................................................................... 3
Scope of valitidy .................................................................... 4
Target group .......................................................................... 4
Updated additional information .............................................. 4
Symbols ................................................................................ 4
Nomenclature ........................................................................ 4
2. Savety ................................................................................... 5
Intended use ......................................................................... 5
Savety information ................................................................. 5
3. Product overview ................................................................... 8
Type designation ................................................................... 8
Technical data ....................................................................... 8
Environmental and climatic conditions ................................... 8
Structure of internal rotor ....................................................... 9
4. Commissioning .................................................................... 10
Safety during commissioning ............................................... 10
Assembly ............................................................................. 10
Nova 15 ............................................................................... 11
Nova 30 ............................................................................... 12
HP 370 ................................................................................ 14
HP 505 ................................................................................ 17
HP 600 / HP 620.................................................................. 19
Cable connections ............................................................... 21
Settings ............................................................................... 22
Visual inspection and mechanical inspection ....................... 22
5. Troubleshooting ................................................................... 23
6. Repetetive handling ............................................................. 23
Care .................................................................................... 23
7. Disposal .............................................................................. 23
8. Service / Contact ................................................................. 24
9. EU-Declaration of Conformity .............................................. 25

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1. Notes regarding this document
The information contained in this document is the sole property of
Plettenberg Elektromotoren GmbH & Co. KG. Publication, in whole
or in part, requires the express written consent of Plettenberg
Elektromotoren GmbH & Co. KG. An internal company duplication,
which is intended for the evaluation of the product or for the
appropriate assignment, is permitted and not subject to approval
Plettenberg Elektromotoren GmbH & Co. KG
Rostocker Straße 30
D-34225 Baunatal – Großenritte
GERMANY
Telefon: [phone] / 97 96-0
Fax: [phone] / 97 96-11
Internet: www.Plettenberg-Motoren.com
E-Mail: [e-mail]
© 2016 Plettenberg Elektromotoren GmbH & Co. KG. All rights
reserved.
Legal provisions

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This document applies for the following device types:
Motor type
Nova 15
Nova 30
HP 370
HP 505
HP 600
HP 620
The activities described in this document may only be executed by
qualified, skilled workers. The qualified, skilled workers must
possess the following qualifications:
 Knowledge regarding the functional methods and operation for
the product
 Knowledge and observation of these instructions with all safety
notes
Links regarding updated additional information can be found under
www.Plettenberg-Motoren.com.
Symbols Clarification
Warning, the non-observance of
which leads directly to death or
serious injury
Warning, the non-observance of
which may result in serious injury
Warning, the non-observance of
which may result in minor or
moderate injury
Warning, non-observance of
which may result in damage to
property
Information which is important for
a specific subject or goal, but not
relevant to safety
Complete designation Designation in this document
Speedcontroller Controller
Scope of valitidy
Target group
Updated additional
information
Symbol
s
Nomenc
latur
e

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2. Savety
The motor series of the validity range are intended for this purpose:
 As drive unit
Unapproved use in the sense of a foreseeable misuse shall be
deemed to be improper use:
 the drive unit in man-bearing devices
 the drive unit in public transport and means of transport
 the drive unit for toys
 use in potentially explosive atmospheres
 use by children under 14 years of age
 any use other than those provided for
This chapter contains safety instructions which must always be
observed when working on and with the product. In order to prevent
personal injury and property damage and to ensure continuous
operation of the product, always read this chapter carefully and
follow all safety instructions at all times.
Intended use
Savety information
Slight, moderate or severe injuries
Malfunction due to electromagnetic interference. Communication
equipment and other devices in the surroundings must not be
exposed to impermissible electromagnetic interference.
 The control and phase cables must not be extended more
than 20 cm. The product must be inspected and the fastening
must be controlled again before commissioning
 Modifications to the product are not permitted
 The supply and return cables must be laid together
 Always shield all cables

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Cut injuries, loss of eyesight
Parts can be ejected from the housing by rotation.
 It must be therefore be ensured that the product is only used
in the closed place of destination. It must also be ensured that
no magnetic or non-magnetic parts get into the motor during
transport and assembly.
 The product must always be protected against heat, dirt and
moisture, otherwise the adhesive strength of the components
may be lost.
 Always ensure proper handling.
 The product must never be contaminated with foreign bodies
/ adhesives / paint during assembly.
 Modifications to the product are forbidden
 Always ensure that the motor is properly fastened.
 Always ensure that the controller settings are correct.
 The product must be sufficiently cooled.
 Operation of the motor at idling speed without load is
prohibited.
Electric shock, burns, fire
caused by energised parts.
 The product must always be protected against overheating,
dirt and moisture, otherwise the components will be
damaged. This can cause short circuits.
 The product as well as the contacts must be inspected for
overheating, soiling, deformation, fire and moisture before
commissioning.
 Modifications to the product are not permitted.
 The maximum bending radius of the connecting cables must
not be undershot. 6 x outer diameter.
 To prevent high-impedance connections, only gold contact
plugs from Multi-Contact, Plettenberg or Schnepp are
permitted.
 Assembly and/or dismantling only when de-energised.

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Injuries due to crushing, being caught up
Malfunction due to electromagnetic interference.
 The control and phase cables must not be extended. The
product must be inspected and the fastening must be
controlled again before commissioning.
 Modifications to the product are not permitted.
 The supply and return cables must be laid together.
 Cables must be shielded.
Danger from magnetic radiation
Malfunction / destruction of magnetically sensitive parts.
 The motor must never come into contact with magnetically
sensitive parts such as pacemakers or data carriers. The
strong magnets can lead to damage and/or malfunction or
extinction of these.
Crushing, pulling in / being caught up
Caused by careless touching and too small a distance from
rotating parts.
 There must be sufficient distance retained to the motor so that
no people or objects can be caught up or drawn in.
Burns
Caused by carelessly touching hot surfaces.
 After operation of the product, the surfaces may still be hot.
Always allow the product to cool down.
Thermal overload / destruction
 Always ensure sufficient cooling for the motor (air or water
cooling).
 A high load on the motor is only permissible in short
operation. Under no circumstances may the motor exceed
the temperature of 100°C.
 After each use, the motor must cool down again to ambient
temperature.
 Only control systems and regulators approved by us may be
used. You will find an overview on our homepage.

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3. Product overview
type
weight
:
[kg] voltage: [V] max.RPM: [1/min]
Ø
shaft
:
[mm]
Nova 15 (HV) 2,5 – 3,1 30 – 80 (120) 5000 18
Nova 15 „S“ (HV)
2,5 – 3,1 30 – 80 (120) 11000 18
Nova 30 5 – 6,5 30 - 140 5000 30 C=1:10
Nova 30 „S“ 5 - 6,5 30 - 140 7000 30 C=1:10
Nova 30 WK 5 – 6,5 30 - 140 5000 32
Nova 30 „S“ WK 5 - 6,5 30 - 140 7000 32
HP 370 0,57 – 0,95 10-60 10000 5 oder 12
HP 370 „S“ 0,57 – 0,95 10-60 20000 5 oder 12
HP 505 1,4 – 1,5 10-60 10000 12
HP 600 „S“ 1,7 – 2,7 10-80 20000 15
HP 620 1,7 – 2,5 10-80 7000 15
HP 620 „S“ 1,7 – 2,5 10-80 12000 15
Ambient temperature: -20°C up to +40°C
Permissible humidity: Non-condensing
Protection class depending on type IP 21 / IP53
Type
designation
Technical data
Environmental and
climatic conditions

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The windings are located in the motor housing. Permanent
magnets are attached to the axis and rotate in the magnetic field
of the windings.
Type: Nova 30 mit Wasserkühlung
1: motor phase 1 (red)
2: motor phase 2 (yellow)
3: motor phase 3 (blue)
4: sensor wire
5: shaft
6: cooling (optionally)
Structure of
in-running motor
1
2
3
4
5
6

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4. Commissioning
The motor phases must not be shortened without prior
consultation. Crimping of connections may also not be
executed without previous consultation.
The motor phases must not be shortened without prior consultation.
Crimping of connections may also not be executed without previous
consultation.
Test runs should only be executed outdoors in principle.
During motor operation, it is essential to ensure that no people are
located to the side or in front of the rotation plane.
Destruction / damage of the motor
.
 Always use suitable screws or bolts.
 Sawed or ground screws or bolts can destroy the thread in the
motor's bearing shield.
 After each use, the motor must cool down again to ambient
temperature.
 Only control systems and regulators approved by us may be
used. You will find an overview on our homepage.
 Never exceed the maximum screw-in depth. Screws or bolts
which are screwed in too far will damage or destroy the motor.
 Only use original screws or bolts.
 Always position distance spacers between the screw or bolt
and the head frame of the model.
Safety during
commissioning
Severe, moderate or minor injuries.
Destruction or damage to the product.
Safety instructions from Chapter 2 must be complied with!
Assembly

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Nova 15/xx
(30 = 77mm; 40 = 87mm; 50 = 97mm)
The motor is fixed with 6 M5 bolts.
Maximum screw-in depth: 9 mm
Maximum tightening torque: 6 Nm
Nova 15/xx WK
(40 = 87mm; 50 = 97mm)
The motor is fixed with 6 M5 bolts.
Maximum screw-in depth: 9 mm
Maximum tightening torque: 6 Nm
Nova 15

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Nova 30/50
The motor is fixed with 6 M6 bolts.
Maximum screw-in depth: 10 mm
Maximum tightening torque: 10 Nm
Nova 30

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Nova 30/50 WK
The motor is fixed with 6 M6 bolts.
Maximum screw-in depth: 10 mm
Maximum tightening torque: 10 Nm

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HP 370/xx
(30 = 73 mm; 40 = 83 mm; 50 = 93 mm)
The motor is fixed with 6 M4 bolts.
Maximum screw-in depth: 8 mm
Maximum tightening torque: 3 Nm
HP 370

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HP 370/XX MKR
(30 = 73 mm; 40 = 83 mm; 50 = 93 mm)
The motor is fixed with 6 M4 bolts.
Maximum screw-in depth: 8 mm
Maximum tightening torque: 3 Nm

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HP 370/50 WK
The motor is fixed with 6 M4 bolts.
Maximum screw-in depth: 8 mm
Maximum tightening torque: 3 Nm

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HP 505
The motor is fixed with 6 M4 bolts.
Maximum screw-in depth: 8 mm
Maximum tightening torque: 3 Nm
HP
505

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HP 505/50 WK
The motor is fixed with 6 M4 bolts.
Maximum screw-in depth: 8 mm
Maximum tightening torque: 3 Nm

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HP 600/xx / HP 620/xx
(30 = 100,5 mm; 37 = 110,5 mm; 40 = 110,5 mm; 50 = 118,5 mm)
The motor is fixed with 4 M6 bolts.
Maximum screw-in depth: 12 mm
Maximum tightening torque: 10 Nm
HP 6
00
/ HP 620

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HP 600/xx WK; HP 620/xx WK
(40 = 108,5 mm; 50 = 118,5 mm)
The motor is fixed with 4 M6 bolts.
Maximum screw-in depth: 12 mm
Maximum tightening torque: 10 Nm