III
4 August 2009
TABLE OF CONTENTS
1 INSTALLATION PROCEDURE
1.1 INSTALLATION PROCEDURE...........................................................TR-1-1
2 PREVENTIVE MAINTENANCE SCHEDULE
2.1 PREVENTIVE MAINTENANCE SCHEDULE .....................................TR-2-1
3. REPLACEMENT AND ADJUSTMENT
3.1 COVERS.............................................................................................TR-3-1
3.1.1 FRONT AND REAR COVER.....................................................TR-3-1
3.1.2 TOP COVER .............................................................................TR-3-2
3.1.3 BLOWER MOTOR M5 / M6.......................................................TR-3-3
3.1.4 INFEED COVER........................................................................TR-3-4
3.1.5 LOCKING BRACKET ................................................................TR-3-5
3.1.6 UPPER OUTFEED COVER ...................................................... TR-3-6
3.1.7 INTERLOCK SWITCH S9 &S10................................................TR-3-7
3.1.8 LOWER OUTFEED COVER ..................................................... TR-3-8
3.1.9 PROTECTION COVER ............................................................. TR-3-9
3.1.10 INTERLOCK MECHANISM.....................................................TR-3-10
3.2 AREA C............................................................................................. TR-3-11
3.2.1 INFEED SENSOR Q13 ........................................................... TR-3-11
3.2.2 CONTROL SWITCH S2 .......................................................... TR-3-12
3.2.3 CONTROL SWITCH S3 .......................................................... TR-3-13
3.2.4 TRANSPORT MOTOR M1 ...................................................... TR-3-14
3.2.5 TRANSPORT BELT SENSOR Q4...........................................TR-3-15
3.2.6 TRIM KNIFE MOTOR M2........................................................TR-3-16
3.2.7 TRIM KNIFE HOME POSTITON SENSOR Q5....................... TR-3-17
3.2.8 TRIM KNIFE ............................................................................ TR-3-18
3.2.9 PAPER PATH & OUTFEED SENSOR Q6...............................TR-3-24
3.2.10 STOP GATE CARRIAGE......................................................... TR-3-25
3.2.11 STOP GATE MOTOR M3 & SENSOR Q7...............................TR-3-26
3.2.12 LENGTH ADJUSTMENT MOTOR M4 & SENSOR Q12 ......... TR-3-27
3.2.13 LENGTH ADJUSTMENT HOME POSITION SWITCH S11.....TR-3-28
3.2.14 LOWER OUTFEED BELTS.....................................................TR-3-29
3.2.15 UPPER OUTFEED BELTS...................................................... TR-3-30
3.2.16 TRIM BIN FULL SENSOR Q8................................................. TR-3-31
3.2.17 TRANSMISSION CHAIN.........................................................TR-3-32
3.2.18 KNIFE SUPPORT CHAIN .......................................................TR-3-33
3.2.19 KNIFE CHAIN..........................................................................TR-3-34
3.2.20 INFEED BELTS .......................................................................TR-3-35
3.3 PCB ..................................................................................................TR-3-37
3.3.1 MD6DC PCB ”A”......................................................................TR-3-37
4. TROUBLESHOOTING
4.1 FAULT CODE DESCRIPTIONS..........................................................TR-4-1
5 SERVICE TABLES
5.1 SERVICE TABLES..............................................................................TR-5-1
