Plush TUSH Series Guide

PLUSH TUSH®
GROUP III - BOOSTER SEAT
SUITABLE FOR WEIGHTS 22KG TO 36KG
TECHNICAL DOCUMENTATION - TUSH001

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CONTENTS
Contact Details For Manufacturer & Assembly Plant
Technical Information & Parts List
Diagram Of Booster Seat,
Labelling & Intended Positioning Of Labelling
Technical Drawings – See Appendix A
User Instructions – See Appendix B
Toxicity Report & Statement – See Appendix C
3
4
5
9
13
22

Technical Documentation - TUSH001 3
Company Name Manufacturer and Address:
Plush Holdings Limited/Trading as PLUSH
Contact Suzanne Wilson – Managing Director
Rock House
Church Street
Clitheroe
Lancashire
BB7 2DG
Tel: [phone]
Email: [e-mail]
Company Registration Number: 9546239
Company VAT Number: 222752722
Company Name For Assembly Plant and Address:
AUTOSTOP INTERIORS DOO
Contact Mr. P. Pitsikos
Tekstilna 40
16000 Leskovac
Serbia
Tel: [phone]
CONTACT DETAILS

www.theplushcompany.com4
Product Code/Model :TUSH001
Group III Booster Seat for a mass from 22kgs-36kgs (R44/04 2.1.1.5)
Colour and material of Booster Seat submitted for approval: Black leather and black
alcantara base.
Category – Universal
Forward-facing child restraint, non-integral
Brand
Base
Stop Slippery Buckle
Product Code
Joint Ring
Strap
Materials
Rivet Joint
TECHNICAL INFORMATION
PARTS LIST - AUTOSTOP
PLASTIC MOULD - ZK601A PARTS LIST
Leather
10Mm Foam
5Mm Foam
Alcantara With 5Mm Foam Backing
Alcantara
50Mm Hook Velcro
50Mm Loop Velcro
Size 30 Thread
Size 20 Thread
3Mm Card Board
Glue
Riveted Steel
TUSH001
Q235A
High Tenacity Polyester
PLUSH TUSH®
HDPE
PA6

Technical Documentation - TUSH001 5
PLUSH TUSH Product Code - TUSH001
Approval Label
DIAGRAMS/PICTURES
®
35 MM
60 MM
5mm
3.3mm 10mm
3.3mm
3.3mm
3.3mm
3.3mm
3.3mm

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Seat Belt Guide Tabs
DIAGRAMS/PICTURES

Technical Documentation - TUSH001 7
Seat Belt Fitting Label
DIAGRAMS/PICTURES
POSITIONING OF THE LABEL
LAP BELT ROUTE DIAGONAL BELT ROUTE

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Packaging Label
DIAGRAMS/PICTURES

Technical Documentation - TUSH001 9
APPENDIX A
TUSH001 Technical Drawings
BOOSTER SEAT A11 of 1
Car model
Description
3rd Angle
Projection
Scale
Date (dd-mm-yyyy)
Supplier
General tolerance
1:4 cm
Unit
Prepared
Date Date
Checked
THOMAS KOULOHERIS
Sheet Format
+_ 2mm
PLUSH TUSH (AUTOSTOP: TUSH001-01)
LIST OF ITEMS
REMARKS:
LEATHER PATTERNS ARE LAMINATED 5mm
SEAM ALLOWANCE 8mm +2/-1mm
STITCH LENGHT 4mm +/- 1mm
STITCH LENGHT FOR DECORATIVE SEAM 4mm +/- 1mm
SEAM ALLOWANCE FOR DOUBLE FRENCH SEAM IS 4mm +/- 1mm FROM THE MIDDLE
LEATHER THICKNESS 1-1,5-1,3mm
CUTPIECES TOLERANCES (AROUND) +/- 3mm
SLIT AND NOTCH ALIGHMENTS +/- 3mm
= MARKS FOR NOTCH POSITIONS
 I 
THIS DRAWING AND THIS LIST OF ITEMS ARE ONLY FOR THIS PART.
EKE1
EKE2
EKE2A
EKE3
EKE3A
EKE4
EKE4A
EKE5
EKE6
EKE6A
EKE7
EKE7A
EKE8
EKE9
EKE15
EKE15A
1
1
LEATHER-A
LEATHER-A
LEATHER-A
LEATHER
LEATHER
LEATHER-B
COLOR RED
COLOR RED
50mm
50mm
50mm
1
1
1
1
PATTERN OR
ITEM NUMBER
MATERIAL OR PART
DESCRIPTION APPENDIXLAMINATIONQTY
BILL OF MATERIALS
FOAM 5mm
FOAM 5mm
FOAM 10mm
DOUBLE STITCH
TOP-STITCH
MARIA-ANNA FAKOU
14-10-2016 14-10-2016
14-10-2016
INITIAL RELEASEREV00
HISTORY CHANGE
SEWING INSTRUCTIONS
27/07/16
UPDATED DRAWINGSREV01 14/10/16
REV.NO. DATE
(dd/mm/yyyy) DESCRIPTION
1FOAM 5mm
LEATHER-B 1FOAM 5mm
LEATHER-B 1FOAM 5mm
LEATHER-B 1 FOAM 5mm
LEATHER-B 1 FOAM 5mm
LEATHER-B 1FOAM 5mm
LEATHER-B 1 FOAM 5mm
FOAM 3mm
FOAM 5mm
ALCANTARA 1 NO FOAM
ALCANTARA 1
CARD BOARD 1
NO FOAM
ALCANTARA 1
1
1
AL
AL
AL
VELCRO HOOK
VELCRO LOOP
VELCRO LOOP
LOGO PLUSH EMBOSSED
LABEL ORANGE LABEL
LABEL
EKE10 1
EKE11 1
50mmVELCRO LOOP
EKE11A 1
50mm
VELCRO LOOP
LABEL
LABEL SEAT BELT GUIDE 94x59mm
VELCRO LOOP 50mm
EKE8
EKE10
EKE11
EKE11A
EKE9
AL
front
front
EKE1
EKE5
VELCRO HOOK 50mm
sewing underneath
VELCRO HOOK 50mm
sewing underneath VELCRO HOOK 50mm
EKE4
EKE3
EKE2
a
b b
a
EKE6
SEAT BELT GUIDE LABEL LOCATION:
FABRIC LABEL 94x59mm
STITCH ON
EMBOSSED LOGO LOCATION
FRONT (FACING FWD) LEFT
EKE7
DOUBLE-STITCH
TOP-STITCH
pleat
pleat
pleat
pleat
FOLD
EKE15A
RED LABEL (leather)
EKE15A
RED LABEL (leather)
AL
front
EKE4A
EKE3A
EKE2A
space
a
bb
a
EKE6A
EKE7A
AL
ORANGE LABEL
LOCATION SEWN ON
LIST OF ITEMS
REMARKS:
LEATHER PATTERNS ARE LAMINATED 5mm
SEAM ALLOWANCE 8mm +2/-1mm
STITCH LENGHT 4mm +/- 1mm
STITCH LENGHT FOR DECORATIVE SEAM 4mm +/- 1mm
SEAM ALLOWANCE FOR DOUBLE FRENCH SEAM IS 4mm +/- 1mm FROM THE MIDDLE
LEATHER THICKNESS 1-1,5-1,3mm
CUTPIECES TOLERANCES (AROUND) +/- 3mm
SLIT AND NOTCH ALIGHMENTS +/- 3mm
= MARKS FOR NOTCH POSITIONS
 I 
THIS DRAWING AND THIS LIST OF ITEMS ARE ONLY FOR THIS PART.
EKE12
EKE2
EKE2A
EKE3
EKE3A
EKE4
EKE4A
EKE5
EKE6
EKE6A
EKE7
EKE7A
EKE8
EKE9
EKE15
EKE15A
1
1
LEATHER-A
LEATHER-A
LEATHER
LEATHER
LEATHER-A
LEATHER-B
COLOR RED
COLOR RED
50mm
50mm
50mm
1
1
1
1
PATTERN OR
ITEM NUMBER
MATERIAL OR PART
DESCRIPTION APPENDIXLAMINATIONQTY
BILL OF MATERIALS
FOAM 5mm
FOAM 5mm
FOAM 10mm
DOUBLE STITCH
TOP-STITCH
SEWING INSTRUCTIONS
1FOAM 5mm
LEATHER-B 1 FOAM 5mm
LEATHER-B 1FOAM 5mm
LEATHER-B 1FOAM 5mm
LEATHER-B 1 FOAM 5mm
LEATHER-B 1 FOAM 5mm
LEATHER-B 1 FOAM 5mm
FOAM 3mm
FOAM 5mm
ALCANTARA 1NO FOAM
EKE12A 1LEATHER-A FOAM 10mm
ALCANTARA 1
CARD BOARD 1
NO FOAM
ALCANTARA 1
1
1
AL
AL
AL
VELCRO HOOK
VELCRO LOOP
VELCRO LOOP
LOGO PLUSH EMBOSSED
LABEL ORANGE LABEL
LABEL
EKE10 1
EKE11 1
50mmVELCRO LOOP
EKE11A 1
50mm
VELCRO LOOP
LABEL
LABEL SEAT BELT GUIDE 94x59mm
EKE12
DOUBLE-STITCH
EKE12A
TOP-STITCH
FOLDFOLD
frontfront
VELCRO HOOK 50mm
EKE5
VELCRO HOOK 50mm
sewing underneath
VELCRO HOOK 50mm
sewing underneath
VELCRO LOOP 50mm
EKE4
EKE3
EKE2
a
b b
a
EKE6
SEAT BELT GUIDE LABEL LOCATION:
FABRIC LABEL 94x59mm
STITCH ON
EMBOSSED LOGO LOCATION
FRONT (FACING FWD) LEFT
EKE7
EKE8
EKE10
EKE11
EKE11A
ORANGE LABEL
LOCATION SEWN ON
pleat
pleat
pleat
pleat
EKE15A
RED LABEL (leather)
EKE15A
RED LABEL (leather)
EKE9
AL
AL
front
front
EKE4A
EKE3A
EKE2A
space
a
bb
a
EKE6A
EKE7A
AL
BOOSTER SEAT A11 of 1
Car model
Description
3rd Angle
Projection
Scale
Date (dd-mm-yyyy)
Supplier
General tolerance
1:4 cm
Unit
Prepared
Date Date
Checked
THOMAS KOULOHERIS
Sheet Format
+_ 2mm
PLUSH TUSH (AUTOSTOP: TUSH002-02)
MARIA-ANNA FAKOU
14-10-2016 14-10-2016
14-10-2016
INITIAL RELEASEREV00
HISTORY CHANGE
27/07/16
UPDATED DRAWINGSREV01 14/10/16
REV.NO. DATE
(dd/mm/yyyy) DESCRIPTION

www.theplushcompany.com10
TUSH001 Technical Drawings
APPENDIX A
LIST OF ITEMS
REMARKS:
LEATHER PATTERNS ARE LAMINATED 5mm
SEAM ALLOWANCE 8mm +2/-1mm
STITCH LENGHT 4mm +/- 1mm
STITCH LENGHT FOR DECORATIVE SEAM 4mm +/- 1mm
SEAM ALLOWANCE FOR DOUBLE FRENCH SEAM IS 4mm +/- 1mm FROM THE MIDDLE
LEATHER THICKNESS 1-1,5-1,3mm
CUTPIECES TOLERANCES (AROUND) +/- 3mm
SLIT AND NOTCH ALIGHMENTS +/- 3mm
= MARKS FOR NOTCH POSITIONS
 I 
THIS DRAWING AND THIS LIST OF ITEMS ARE ONLY FOR THIS PART.
EKE13
EKE2
EKE2A
EKE3
EKE3A
EKE4
EKE4A
EKE5
EKE6
EKE6A
EKE7
EKE7A
EKE8
EKE9
EKE15
EKE15A
1
1
LEATHER-A
LEATHER-A
LEATHER-A
LEATHER-B
COLOR RED
COLOR RED
50mm
50mm
50mm
1
1
1
1
PATTERN OR
ITEM NUMBER
MATERIAL OR PART
DESCRIPTION APPENDIXLAMINATIONQTY
BILL OF MATERIALS
FOAM 5mm
FOAM 5mm
FOAM 10mm
DOUBLE STITCH
TOP-STITCH
SEWING INSTRUCTIONS
1FOAM 5mm
LEATHER-B 1FOAM 5mm
LEATHER-B 1FOAM 5mm
LEATHER-B 1 FOAM 5mm
LEATHER-B 1FOAM 5mm
LEATHER-B 1 FOAM 5mm
LEATHER-B 1FOAM 5mm
FOAM 3mm
FOAM 5mm
ALCANTARA 1NO FOAM
EKE14A 1LEATHER-A FOAM 10mm
EKE14 1LEATHER-A
LEATHER
LEATHER
FOAM 10mm
ALCANTARA 1
CARD BOARD 1
NO FOAM
ALCANTARA 1
1
1
AL
AL
AL
VELCRO HOOK
VELCRO LOOP
VELCRO LOOP
LOGO PLUSH EMBOSSED
LABEL ORANGE LABEL
LABEL
EKE10 1
EKE11 1
50mmVELCRO LOOP
EKE11A 1
50mm
VELCRO LOOP
LABEL
LABEL SEAT BELT GUIDE 94x59mm
EKE14EKE14A EKE13
DOUBLE-STITCH
TOP-STITCH
FOLD
front
frontfront
VELCRO HOOK 50mm
EKE5
VELCRO HOOK 50mm
sewing underneath
VELCRO HOOK 50mm
sewing underneath
VELCRO LOOP 50mm
EKE4
EKE3
EKE2
a
b b
a
EKE6
SEAT BELT GUIDE LABEL LOCATION:
FABRIC LABEL 94x59mm
STITCH ON
EMBOSSED LOGO LOCATION
FRONT (FACING FWD) LEFT
EKE7
EKE8
EKE10
EKE11
EKE11A
ORANGE LABEL
LOCATION SEWN ON
pleat
pleat
pleat
pleat
EKE15A
RED LABEL (leather)
EKE15A
RED LABEL (leather)
EKE9
AL
AL
front
front
EKE4A
EKE3A
EKE2A
space
a
bb
a
EKE6A
EKE7A
AL
BOOSTER SEAT A11 of 1
Car model
Description
3rd Angle
Projection
Scale
Date (dd-mm-yyyy)
Supplier
General tolerance
1:4 cm
Unit
Prepared
Date Date
Checked
THOMAS KOULOHERIS
Sheet Format
+_ 2mm
PLUSH TUSH (AUTOSTOP: TUSH003-03)
MARIA-ANNA FAKOU
14-10-2016 14-10-2016
14-10-2016
INITIAL RELEASEREV00
HISTORY CHANGE
27/07/16
UPDATED DRAWINGSREV01 14/10/16
REV.NO. DATE
(dd/mm/yyyy) DESCRIPTION

Technical Documentation - TUSH001 11
APPENDIX A
TUSH001 Technical Drawings

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TUSH001 Technical Drawings
APPENDIX A

Technical Documentation - TUSH001 13
APPENDIX B
NOTICE
“Only suitable if the approved vehicles are tted with 3 point retractor safety- belts,
approved to UN/ECE Regulation No. 16 or other equivalent standards.”

www.theplushcompany.com14
APPENDIX B
Thank you for choosing our PLUSH TUSH®Booster Seat for your child. The product is
approved to ECE R44/04 as aBooster Seat for group III, child weight 22-36kg.
The Booster Seat will protect your child to the maximum only when it is correctly used.
Otherwise, it may cause danger and injury.
In order to protect your child correctly, the PLUSH TUSH®Booster Seat must always be
used and installed as described in these instructions.
Please keep this instruction manual in good condition and read it thoroughly before use.
It will help you to install the Booster Seat correctly. Any incorrect installation shall cause
serious injury to your child. The manufacturer is not responsible for any danger caused by
wrong installation.
The manual is to be retained on the booster.
The correct use and maintenance of your car seat will ensure it gives a long and trouble free
use. When somebody else is tting your car seat in your vehicle, ensure they also know how
to use it, especially the correct way to adjust it.
The safety of your child is your responsibility.
PRODUCT INFORMATION

Technical Documentation - TUSH001 15
APPENDIX B
SAFETY WARNINGS NOTICE
1. The PLUSH TUSH®Booster Seat is suitable for children weighing 22-36kgs.
2. The device is only suitable if the approved vehicles are tted with 3 point retractor safety-
belts, approved to UN/ECE Regulation No. 16 or other equivalent standards.
3. Please place it forward-facing. DO NOT place the Booster Seat in the front passenger
seat if there is a passenger air bag on. Under no circumstances use this on a passenger seat
with equipped with an airbag.
4. Any straps holding the restraint to the vehicle should be tight, any straps restraining the
child should be adjusted to the child’s body, and that straps should not be twisted.
5. Ensuring that any lap strap is worn low down, so that the pelvis is rmly engaged. It is
most important that the seatbelt is correctly routed and the child seat tightened down on the
upholstery as rmly as possible to ensure maximum protection.
POSITIONING OF THE LABEL
LAP BELT ROUTE
DIAGONAL BELT ROUTE

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APPENDIX B
6. DO NOT leave the buckle in a partially closed position and it must only lock when all
parts are engaged. It must be possible to release the child from the restraint immediately in
an emergency.
7. The device should be changed when it has been subject to violent stresses in an accident.
8. Do not make any alterations or additions to the device without the approval of the Type
Approval Authority. It is dangerous to not follow closely the installation instructions provided
by the child restraint manufacturer.
9. The child restraint should be kept away from sunlight, otherwise it may be too hot for the
child’s skin.
10. Children are not to be left in their child restraint system unattended.
11. Any luggage or other objects liable to cause injuries in the event of a collision shall be
properly secured.
12. The child restraint must not be used without the cover.
13. The seat cover should not be replaced with any other than the one recommended by the
manufacturer, because the cover constitutes an integral part of the restraint performance.
14. Do not use any load bearing contact points other than those described in the instructions
and marked in the child restraint.
15. This child restraint can only be used in the car, not for the home.
16. Do not put objects on the child restraint. Keep it away from corrosive material.
17. Do not add to or modify the car seat in any way.
18. The manufacturer only guarantees the quality of the child car seat when used by its
original owners, but not a second-hand seat or if it is handed to another user.
19. When the child seat is not in use, it is recommended that it is fastened into the car with a
seat belt to avoid it being thrown about in the event of an accident.

Technical Documentation - TUSH001 17
APPENDIX B
20. If storing the car seat when not in use, do so in the original packaging and avoid placing
heavy objects on it.
21. Ensure no part of the seat or seat belt is trapped in the passenger door or a folding seat.
If your car has a folding rear seat ensure that it is correctly latched and in its upright position.
22. The safety belt buckle is not fully tamperproof and therefore your child should be
persuaded never to play with it.
23. Periodically check that your child has not unfastened the car seat buckle.
Your PLUSH TUSH®Booster Seat can only be installed forward facing using a lap and
diagonal seat belt in the front or rear passenger seat of the car.
WARNING
ONLY SUITABLE IF THE APPROVED VEHICLES ARE
FITTED WITH 3 POINT RETRACTOR SAFETY- BELTS,
APPROVED TO UN/ECE REGULATION NO. 16 OR
OTHER EQUIVALENT STANDARDS
WARNING
ALWAYS ENSURE THAT THE VEHICLE SEAT IS IN THE
UPRIGHT POSITION

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APPENDIX B
The child seat consists of one part: a Booster Seat suitable for weight 22-36kgs.
DIAGRAM 1
INSTALLATION GUIDE

Technical Documentation - TUSH001 19
APPENDIX B
Step 1: Place the child car Booster Seat on the passenger seat ensuring it is rmly against the
vehicle seat and is facing the direction of travel.
Step2: Sit your child on the Booster Seat with the child’s back against the backrest.
Step 3: With your child sitting upright, extract the adult seat belt and pass it across the front
of your child, pass the lap section of the safety belt over the child’s lap and under both arm
rests of the Booster Seat using red tab guides seen in DIAGRAM 1. Ensure the lap belt is low
down on the child’s lap and rmly engaging the pelvis.
Ensure on the buckle side both the lap and diagonal sections of the adult seatbelt pass under
the arm rest.
(SeeDIAGRAM 3B on page 16)
Connect the adult belt connector tongue to the seat belt buckle.
(SeeDIAGRAM 2 on page 15)
Step 4: Shoulder belt positioning clip - Slide the vehicle shoulder belt onto the clip as shown
above in label 2 and pull strap down to tighten clip against child’s shoulder.
(SeeDIAGRAM 3A on page 15)
Step 5:To release your child from the Booster Seat, simply release the belt buckle and
carefully remove your child from the Booster Seat. When the Booster Seat is not in use
always secure it by placing the seat belt around it.
Make sure there are no twists on the seat belt.

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APPENDIX B
The vehicle belt buckle must not be positioned so that it makes contact with the main load
bearing point of the child seat. If the strap of the vehicle buckle is too long, the child seat is
not suitable for that seating position in the vehicle. Contact the manufacturer if in doubt.
DIAGRAM 2
DIAGRAM 3A
DIAGRAM 3B
LAP BELT ROUTE DIAGONAL BELT ROUTE