Polaris Power P1000i User manual

P1000i
P2000i
Polaris Power™
For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polaris.com
Polaris Sales Inc., 2100 Hwy 55, Medina, MN 55340
Phone [phone] Part No. 9924212 Rev 01
Failure to properly follow the instructions and precautions in
this manual can result in property damage, serious injury or
DEATH!

TABLE OF CONTENTS
INTRODUCTION................................................................................1
SAFETY .............................................................................................3
CONTROLS AND FEATURES...........................................................9
FIRST USE INSTRUCTIONS.............................................................13
PRE-OPERATION INSPECTION.......................................................15
SAFE OPERATING PRECAUTIONS.................................................17
MAINTENANCE ................................................................................27
TRANSPORTATION AND STORAGE ...............................................33
GENERAL SPECIFICATIONS ...........................................................38
WIRE DIAGRAM ................................................................................41
TROUBLESHOOTING .......................................................................43
WARRANTY.......................................................................................47
MAINTENANCE LOG.........................................................................51

1
INTRODUCTION
INTRODUCTION
Welcome
Thank you for purchasing a Polaris Power
TM
Generator,
and welcome to our world-wide family of Polaris owners.
Be sure to visit us on-line at www.polaris.com for the
latest news, new product introductions, upcoming events,
career opportunities, and more.
Here at Polaris we proudly produce an exciting line of
utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
•RANGER
®
utility vehicles
•RANGER
®
RZR utility vehicles
• Low emission vehicles (LEVs)
• Victory
®
Motorcycles
• Polaris Power
TM
Generator
We believe Polaris sets a standard of excellence for all
utility vehicles, recreational vehicles, and power
equipment manufactured in the world today. Many years
of experience have gone into the engineering, design,
and development of your Polaris machine.
For safe and enjoyable operation of your generator, be
sure to follow the instructions and recommendations in
this owner’s manual. Your manual contains instructions
for minor maintenance, but information about major
repairs is outlined in the Polaris Service Manual and
should be performed only by a factory certified Master
Service Dealer
®
(MSD) Technician.
Your Polaris dealer knows your generator best and is
interested in your total satisfaction. Be sure to return to
your dealership for all of your service needs during and
after the warranty period.
We also take great pride in our complete line of apparel,
parts, and accessories, available through our on-line
store at www.purepolaris.com. Have your accessories
and clothing delivered right to your door!
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Intended Use
The Polaris PowerTM Generator is intended to supply
power for appliances. Such items include, but are not
limited to:
• Furnace fans
•Sump pumps
• Dishwashers
• Hotplates / Stoves
• Lamps
• Fans
• Washing machines
• Garage door openers
• Water heaters
• Televisions
• Refrigerators
• Computers
Appliances that use more than the recommended amount
(see Specifications Page) of combined power
consumption should not be connected to this generator.

2
INTRODUCTION
Safety Precautions
Failure to follow recommended precautions and
procedures could result in severe injury or death.
Always heed all safety precautions and follow all
operation, inspection, and maintenance procedures
outlined in this manual.
Please read the Polaris P1000i/P2000i Generator
TM
Owner’s Manual. This manual contains information
essential to safe operation and proper maintenance of the
generator. Anyone who operates the generator must read
the owner’s manual before operating the generator.
Read and understand the information found in the safety
section, and have manual on hand when operating the
generator. Following the safety precautions and
procedures will ensure a safe operating experience.
Understand and follow all inspection and maintenance
procedures outlined in this manual. Following these
procedures will ensure that the generator remains in safe
operating conditions at all times.
Warnings, Cautions, and Notices
Signal Words and Safety Terms
The following signal words and symbols appear
throughout this manual. Your safety, and the safety of
others, is involved when these words and symbols are
used. Become familiar with their meaning before reading
the manual.
A safety alert warning indicates a hazardous
situation which, if not avoided, may result in death or
serious injury.
A safety alert caution indicates a hazardous situation
which, if not avoided, may result in minor or
moderate injury.
A notice is used to address practices not related to
physical injury.
IMPORTANT: Key reminders during assembly,
disassembly, and inspection of components.
NOTE: Key information to clarify instructions.
ALCOHOL OR DRUG USE
Operating the generator after consuming alcohol or
drugs could adversely affect operator judgment.
Never consume alcohol or drugs before or while
operating the generator.
Identification Numbers and Locations
Record your generator’s identification numbers in the
space provided. The model and serial number decal is
located on the bottom of the side panel.
MODEL NUMBER:_________________________________
SERIAL NUMBER:
_____________________________________________
PURCHASE DATE: ____________________________
PURCHASE LOCATION:
____________________________________________
P1000i :to the right of the
engine oil dipstick
P2000i: above to the
right of the dipstick

3
SAFETY
SAFETY
Safety Warnings and Precautions
IMPORTANT SAFEY INSTRUCTIONS. SAVE THESE
INSTRUCTIONS.
Failure to follow recommended precautions and
procedures could result in severe injury or death.
Always read all safety precautions and follow all
operation, inspection, and maintenance procedures
outlined in this manual.
General
• Read and understand all of the safety and
operating information in this manual and on the
product before using the machine. Use the
generator only as described in this manual.
• Understand and follow all inspection and
maintenance procedures outlined in this manual.
Following these procedures will ensure that the
generator remains in safe operating condition.
• Turn off the gasoline valve and close the fuel cap
vent when the generator is not in use.
It is the responsibility of the owner to ensure that all
users of this generator are fully informed of the
safety and operating information prior to use.
Before and During Operation
• Preform all Pre-Inspection activities as shown on
page 15 of this manual. Inspect and tighten all
parts regularly. Ensure the generator does not
have any damaged, loose, or missing parts before
use. All defects should be corrected before use.
Do not operate the generator if it has been
dropped or damaged until all defective parts have
been repaired.
• Do not place any flammable materials near the
generator.
• Never start the generator or let it run in an
enclosed area. Exhaust vapors are poisonous and
can cause loss of consciousness or death in a
short time. Keep the generator away from
buildings and other equipment during operation.
• Do not operate the generator in exposed locations
where it will be subjected to wet conditions.
• Do not touch the generator with wet hands, as this
may cause severe electric shocks.
• Do not pour water directly over the generator or
wash it.
• Do not use or store the generator in the rain or
snow.
• Do not cover the generator when in use.
• Always operate the generator on a firm, flat, and
level surface, as the generator will vibrate on an
irregular surface. If the generator is tilted, fuel may
spill or the generator may tip over, causing a
hazardous situation.
• Do not connect the generator to another power
supply source.
• The engine becomes extremely hot during and
immediately after it has been in use. Be careful not
to touch any parts of the hot engine, especially the
muffler or muffler cover, or serious burns may
result.
• Do not connect external equipment to the
generator before starting the engine.
• Do not use for life support, or life sustaining
systems.

4
SAFETY
Operator Safety
Operating the generator with worn, damaged, or
malfunctioning components could result in serious
injury or death. Never start the engine without
checking all of the generator components to be sure
of proper operation.
• Read and understand all of the safety and
operating information in this manual and on all
warning labels before using the generator. Use the
generator only as described in this manual.
• Know how to stop the generator quickly in case of
emergency, see page 19 for information on
stopping the unit quickly.
• Keep children, pets, and bystanders at a safe
distance from the generator.
• Review and understand the use of all generator
controls.
• Be sure that anyone who operates the generator
receives proper instruction. Do not let children
operate the generator.
• Use the generator only for intended purposes.
• Turn off the generator immediately if the unit
begins to operate abnormally. After the generator
has cooled, disconnect the generator and take to
your authorized Polaris dealer.
• While operating the generator, if you experience
headache, fatigue, nausea / vomiting, confusion,
or seizures, immediately get to fresh air. Do not
delay and do not attempt to shut down the unit.
Fuel Safety
Gasoline is highly flammable and explosive under
certain conditions. Always use caution when
handling gasoline.
• Gasoline is extremely flammable, and gasoline
vapor can explode. Before refueling allow the
engine to cool completely if the generator has
been in operation.
• Always store gasoline in an approved container.
• Always refuel outdoors or in a well-ventilated area
away from any combustible materials.
• Do not smoke or allow open flames or sparks in or
near the area where refueling is performed or
where gasoline is stored.
• Never permit children to handle gasoline.
• Never refuel around bystanders, pets, and
flammable objects.
• Loosen the fuel cap slowly to relieve pressure in
the tank.
• Take care not to overfull or spill any fuel on the
generator or muffler when refueling.
• If gasoline spills on skin or clothing, immediately
wash it off with soap and water and change
clothing.
• Do not use the generator if you observe leaking
gasoline. Have the generator serviced
immediately and before using it again.
• When operating or transporting the generator, be
sure it is kept upright. If it tilts, fuel may leak. Be
sure the fuel tank cap is tightened when
transporting the generator.
• Do not refuel using gas station pumps.
• Remove fuel from the generator before
transporting in a vehicle.
Do not swallow gasoline, inhale gasoline vapors, or
spill gasoline. If you swallow gasoline, inhale more
than a few breaths of gasoline vapor, or splash
gasoline in your eyes, see a physician immediately. If
gasoline spills on skin or clothing, immediately wash
it off with soap and water and change clothing.

5
SAFETY
Carbon Monoxide Safety
Generator exhaust contains Carbon Monoxide (CO)
vapors. Exposure to Carbon Monoxide by people or
pets can result in SEVERE INURY or DEATH.
ALWAYS operate generate according to guidelines in
labels and this manual.
• This portable generator runs on gasoline. The
generator exhaust vapor contains carbon
monoxide (CO).
• Carbon monoxide is odorless. You cannot smell it.
• Carbon monoxide is colorless. You cannot see it.
• Never run an engine in an enclosed area. Exhaust
contains poisonous carbon monoxide vapor that
can cause loss of consciousness or death.
Operate the engine in an open area, and well
ventilated. The generator is for outdoor use only.
• Do not use the generator indoors in garages,
basements, crawl spaces, sheds, portable
buildings, or similar areas even if doors and / or
windows are open or if ventilating fans are used to
circulate air.
• Do not use the generator near windows, doors,
vents or any other building openings even if they
are closed. Poor seals on a door, as just one
example, could still permit high levels of carbon
monoxide to infiltrate the living area of a home.
• Be sure to install approved carbon monoxide
detectors in your home that have battery back-up
systems that will continue to detect the presence
of carbon monoxide during electric-power outages.
Test these devices and replace batteries as
recommended by their respective manufacturers.
• If you experience headache, fatigue, nausea /
vomiting, confusion, or seizures, immediately get
to fresh air and away from the unit. Do not delay
for any reason.
Electrical Safety
This generator produces high voltage electricity.
• The generator produces enough electric power to
cause serious shock or electrocution if misused.
• Always connect the generator to a suitable ground
circuit.
• When servicing the generator, disconnect the
spark plug wire and place it where it cannot
contact the plug. Turn the engine switch to the
OFF position.
• Do not check for a spark with the plug removed.
Use only approved spark plug testers.
• Using a generator or electrical appliance in wet
conditions, such as rain or snow, or near a pool or
sprinkler system, or when your hands are wet,
could result in electrocution. Keep the generator
dry and away from all sources of moisture.
• Do not store the generator outdoors unprotected
from the weather.
• If the Generator has been subjected to water,
moisture, or ice check all of the electrical
components on the control panel before each use.
Moisture or ice can cause a malfunction or short
circuit in electrical components that could result in
electrocution.
• Do not connect the generator to a building’s
electrical system unless an isolation switch has
been installed that meets applicable electrical
codes and regulations.
• To avoid overloading the generator, ensure that
the load is kept within the rating stated on the
generator. Overloading will damage the unit and /
or shorten its operating lifespan.
• P1000i or P2000i can be paralleled with another
P1000i or P2000i using the Polaris parallel kits.
• Do not over charge a battery with the DC
receptacle, over charging the battery may result in
battery damage and potential ignite if a spark is
introduced.

6
SAFETY
Fire Safety
Generator exhaust system gets hot enough to ignite
some materials and burn skin if touched.
• Keep the generator away from buildings, other
equipment, and combustible materials during
operation.
• Do not enclose the generator in any structure.
• Keep children and pets away from generator.
• Exhaust system components are very hot during
and after use. Hot components can cause burns
and fire. Do not touch the hot exhaust system
components. Always keep combustible materials
away from the exhaust system.
• Ensure that any spilled fuel is properly wiped up
prior to using the generator as fuel vapors are
flammable.
Extension Cord Information
• Read the manufacturer starting and running
wattage details and operating instructions for the
device(s) and appliance(s) that will be used. Often
this information can be found in the owner's
manual or on specification decals on the device or
appliance.
• Polaris recommends using only U.L. (Underwriters
Laboratories, Inc.) approved extension cords
labeled with the use, size, and wattage rating.
Only use heavy-duty extension cords with a three-
prong (grounded) plug for your safety. Decide on
what length extension cord is required as cord
length determines the extension cord gauge.
Remember, as the cord gets longer, the current
capacity of the cord decreases.
• Never use an extension cord designated as
“indoor use only” outdoors.
• Store all extension cords indoors when not in use.
Outdoor conditions can deteriorate a cord over
time.
• Never keep an extension cord plugged in when not
in use. The cord will still conduct electricity until it
is unplugged from the outlet.
• Before plugging an extension cord or power cord
into the generator, check the cord for any signs of
damage.
Equipment Modifications
Modifying the generator by adding or removing any
equipment not approved by Polaris may void the
warranty. Such modifications may make the generator
unsafe to operate and could result in severe injury to
operators and / or bystanders, as well as damage to the
generator. Some modifications may not be legal in your
area. If in doubt, contact your authorized Polaris dealer.

7
SAFETY
Safety Labels and Locations
Safety and warning decals have been placed on the
generator for your protection. Read and follow the
instructions of the decals and warnings on the generator
carefully. If any of the decals depicted in this manual differ
from the decals on your generator, always read and
follow the instructions of the decals on the generator.
Carbon Monoxide Warning
Using a generator indoors CAN KILL YOU IN
MINUTES.
The carbon monoxide warning is located on top of the
generator.
Outdoor Use ONLY Danger Label
Generator Exhaust contains carbon monoxide. This
is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and far away from windows,
doors, and vents.
Hot Exhaust Caution
The hot exhaust caution is located on the muffler
cover.
Contacting a hot exhaust system can cause serious
burns.
Do not touch if generator is or has been running.
Improper Generator use can result in SEVERE
INJURY or DEATH. Read the OWNER’S MANUAL.
Follow all Instructions and Warnings.
Gasoline is flammable and explosive. Severe burns
can result. ALWAYS stop the engine and let cool
down before refueling. ALWAYS check for fuel leaks
and wipe up any spills. ALWAYS turn the fuel to OFF
when not in use. NEVER handle gasoline indoors.
NEVER overfill the fuel tank.
Generator exhaust contains poisonous Carbon
Monoxide (CO) vapors. ALWAYS operate in a well-
ventilated area. NEVER operate in a home, garage,
enclosed area or near windows, doors, or people.
NEVER operate near flammable objects.
Electrocution can result from using generator in rain,
snow, near water, with wet hands, or with improper
connections. ALWAYS keep generator and
surrounding area dry. NEVER connect generator to
any building without electrical-isolation protection
that meets applicable codes and regulations.
WARNING
Improper Generator use can result in SEVERE INJURY or DEATH. Read the Owner’s Manual. Follow all instructions and Warnings.
Generator exhaust contains poisonous
Carbon Monoxide (CO) vapors. ALWAYS
operate in a well-ventilated area.
NEVER operate in a home, garage, enclosed
area or near windows, doors, or people.
NEVER operate near ammable objects.
Gasoline is ammable and explosive. Severe
burns can result. ALWAYS stop engine and let
cool before refueling. ALWAYS check for fuel
leaks and wipe up any spills. ALWAYS turn fuel to
OFF when not in use. NEVER handle gasoline
indoors. NEVER overll fuel tank.
Electrocution can result from using generator in rain,
snow, near water, with wet hands, or with improper
connections. ALWAYS keep generator and surrounding
area dry. NEVER connect generator to any building
without electrical-isolation protection that meets
applicable codes and regulations.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside a home
or garage. EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
CAUTION
Contacting a hot exhaust system
can cause serious burns.
Do not touch if generator is or has
been running.

NOTES
SAFETY
8

9
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Generator Components:
B
A
C
D
E
F
H
I
J
G
ITEM NOMENCLATURE DESCRIPTION
A Spark Plug Cap Remove the top to access the spark plug
B Control Panel Generator controls
C Air Filter Protects the air flow to the carburetor from becoming obstructed with debris
D Oil Dipstick Measures oil level in the engine
E Carburetor Vent Hose Atmospheric vent
F Carburetor Drain Hose Drains fuel from the carburetor
G Starter Recoil Grip Causes the recoil starter to crank the engine when pulled
H Choke Lever Provides proper starting mixture when engine is cold
I Fuel Tank Cap Accesses fuel tank
J Engine / Fuel Switch Controls the ignition system and the fuel valve

10
CONTROLS AND FEATURES
Control Panel Components:
ITEM NOMENCLATURE DESCRIPTION
K Parallel Receptacles For use with proper Polaris Parallel kits
L SMART Throttle Switch Automatically reduces engine speed when loads are shut off or disconnected
M DC Fuse Protector Protects DC charging circuit from overloads
N 12V DC Receptacle Charges 12 Vdc batteries
O Ground Terminal Provides ground for non-conductive metal parts and receptacle ground terminals
P 120V AC Receptacles Provides two connections for properly rated AC appliances
Q Output Indicator Illuminates GREEN when the generator is operating normally
R Overload Indicator Illuminates RED for appliance short circuits or overloads
S Low Oil Indicator Illuminates RED prior to the oil level falling below a safe limit
T Overload Reset Switch Resets the circuit after an AC overload
K
M
N
O
P
Q
R
S
T
U
K
M
N
P
Q
R
S
T
U
O
P1000i P2000i

11
CONTROLS AND FEATURES
Controls and Features
Choke Lever
Move the choke lever (H) to the START position when
starting a cold engine. Slowly move the choke lever to the
RUN position as the engine RPM stabilizes.
Fuel Tank Cap Vent Lever (if equipped)
When the engine is well-cooled and not in use, the fuel
tank cap vent lever (I) must be placed in the OFF position
to reduce the possibility of fuel leakage. The vent lever
must be in the ON position to allow the engine to operate.
Engine Fuel Switch
The engine switch (J) controls the ignition system and the
fuel valve. ON: opens the fuel valve and allows the engine
to be started. OFF: closes the fuel valve and shuts off the
engine.
Starter Recoil Grip
Do not allow starter grip to snap back against the
generator. Return it gently to prevent damage to the
starter.
The starter recoil grip (G) causes the recoil starter to
crank the engine when pulled.
SMART Throttle Switch
The SMART throttle switch (L) automatically reduces
engine speed when loads are shut off or disconnected.
The engine returns to the proper speed to power the
electrical load when appliances are turned ON or
reconnected. Press the SMART throttle switch to the OFF
position to reduce voltage changes when high electrical
loads are simultaneously connected or when using the
DC output.
DC Receptacle and Fuse
The DC receptacle (N) is protected from an overload with
a fuse. If the DC circuit is overloaded, the 5 amp fuse (M)
will blow and power to the DC receptacle will cease. The
red light on the DC panel will illuminate. The fuse is
located to the left of the receptacle and is accessed by
snapping open the access door. Replace the fuse with
one of the same capacity. Using a higher rated fuse may
cause damage to the generator alternator.
The DC receptacle charges 12 Vdc automotive-type bat-
teries. The DC charging output is not regulated.
OFF
ON
ON
OFF
ON
OFF
OFF
ON
M
N

12
CONTROLS AND FEATURES
Ground Terminal
The ground terminal (O) connects to the frame of the
generator, metal parts that do not conduct current, and
ground terminals of each receptacle. Consult a qualified
electrician, electrical inspector, or local agency having
jurisdiction for local codes or ordinances for the intended
use of the generator before using the ground terminal.
AC Receptacles
The AC receptacles (P) provide two connections for
properly rated AC appliances, see page 38 for
specifications. .
Indicator Panel
Output Indicator
The output indicator (Q) illuminates GREEN when the
generator is in normal operation and producing electrical
power at the receptacles.
Overload Indicator
The overload indicator (R) illuminates RED if there is a
short circuit in the connected appliance(s), or if the
generator is overloaded. The light remains illuminated for
5 seconds, then the current to the connected appliance is
shut off and the output indicator light (GREEN)
extinguishes.
Low Oil Indicator
The low oil indicator (S) illuminates RED before the oil
level falls below a safe limit and the detection system
automatically stops the engine. When there is a low
engine oil level at startup, the engine will be prevented
from starting.
Overload Protector Reset Switch
Should the generator overload, AC power will be cut off
but the engine will stay running. Correct the overload
condition and then press the overload reset switch (T)on
the front panel. AC power will be restored immediately.
Parallel Receptacles
Two Polaris parallel ready generators can be connected
together to increase the total power available to a load,
using the parallel receptacles (K). The system seamlessly
matches frequency and automatically evenly distributes
the load to each generator so one is not overloaded.
Contact your dealer for the proper kit for your particular
application.
Q
R
S

13
FIRST USE INSTRUCTIONS
FIRST USE INSTRUCTIONS
Adding Engine Oil
Failure to use the recommended 4-stroke engine oil may
result in engine damage, see page 38 for recommended
oil and capacity.
1. Place generator on flat, level surface. Remove the
maintenance cover (see “Maintenance, Removing
the Maintenance Cover”).
2. Remove the oil filler cap / dipstick (A).
3. Fill the engine crankcase with the specified amount
(see Specifications section) of engine oil.
4. Insert the dipstick into the filler neck, without screwing
it in.
5. Remove the dipstick and verify that the oil level is at
the upper limit (B). Add additional oil and inspect the
level as needed until the upper limit has been
reached.
6. Re-install the dipstick (A). Use a clean shop rag to
clean any spilled oil.
7. Re-install the maintenance cover.
A
Upper Level
B

14
FIRST USE INSTRUCTIONS
Fuel Recommendation
Polaris recommends the use of 87 octane fuel or higher.
Do not use fuel containing more than 10% ethanol. Do
not use gasoline containing methanol.
IMPORTANT: Operating the generator with an
obstructed fuel system will result in serious engine
damage. Perform maintenance as recommended.
IMPORTANT: Thoroughly read “Safety” section and
all safety information when handling fuel.
IMPORTANT: In order to insure the optimum output
and the maximum service life of the generator, the
generator should run at a 50% load for the first 20
hours
Gasoline is highly flammable and explosive and can
cause serious injury. Stop the engine and keep heat,
sparks, and flame away. Handle fuel only outdoors.
Wipe up spills immediately.
Do not spill fuel when filling the fuel tank. Damage
caused by spilled fuel is not covered under warranty.
Spilled fuel is a fire hazard, causes environmental
damage, and can damage paint and plastic. Wipe up
spills immediately. Don fill above bottom of strainer.
Refuel in a well ventilated area before starting the en-
gine. If the engine has been running, allow it to cool.
Never refuel the engine inside a building where va-
pors may reach flames or sparks. Keep fuel vapors
away from electrical appliances.
Adding Fuel
1. Remove the fuel tank cap (A).
2. Fill carefully to avoid spilling fuel on the fuel tank
strainer (B). Do not overfill the fuel tank (there
should be no fuel above the upper limit mark) .
3. Securely tighten the fuel tank cap (A).
4. Position the fuel tank vent lever (C) OFF for storage
or transport, or ON to operate the generator, if
equipped.
5. Move generator away from the fueling source and site
before starting the engine.
After refueling, securely reinstall the fuel tank cap (A).
Loosen
Tighten
C
A
B

15
PRE-OPERATION INSPECTION
PRE-OPERATION INSPECTION
NOTE: Always perform the recommended pre-
operation inspections before each use. Always
perform the inspections at the beginning of a project
and when removing the generator from storage.
Failure to perform the recommended pre-operation
inspections could result in minor or moderate injury
or property damage. When inspection reveals the
need for adjustment, replacement, or repair, perform
service promptly.
Pre-Operation Checklist
Remove the maintenance cover (see “Maintenance,
Removing the Maintenance Cover”) to expose the
generator inner components.
Engine Oil
Perform “Oil Level Inspection” (see “Maintenance,
Engine Oil”). Add oil as needed.
Fuel Line
Gasoline is highly flammable and explosive and can
cause serious injury. Stop the engine and keep heat,
sparks, and flame away. Handle fuel only outdoors.
Wipe up spills immediately.
Inspect the fuel hose for cracks or damage. Replace as
needed.
Fuel Level
Check the fuel level and refuel as needed (see
“Operation, Refueling”).
Exhaust System
If the engine has been running, the muffler will be
very hot. Allow the muffler to cool before servicing.
Inspect the exhaust system for leakage. Tighten or re-
place the gasket as needed.
Carburetor
Inspect the choke lever operation.
Starting System
Inspect the recoil starter operation. Verify the starter
recoil grip functions properly.
Air Filters
Inspect the air filters (see “Maintenance, Air Filters”).
Clean or replace as needed.

NOTES
PRE-OPERATION INSPECTION
16