PolyKeg PRO User manual

www.polykeg.com
POLYKEG PRO WITHOUT BAG
Filling instructions with
PolyKeg®manual kit

POLYKEG PRO WITH BAG
Filling instructions with PolyKeg®manual kit
Before lling, please refer to the warnings in the “Section 1” of the PolyKeg PRO
instruction manual and to the keg technical data sheets.
Fig. 1
Gas tube
Pressure top-up connection
Pressure top-up gauge
Pressure gauge
Gas regulator connection
Counter-pressure regulator
Product tube
Product lling connection
Product lling valve
Keg coupler (Micro Matic is recommended)
1
2
3
4
5
6
7
8
9
10
1
7
8
9
10
2
3
4
5
6
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden.
PolyKeg S.r.l - Via L. Da Vinci, 5/9 24064 Grumello del Monte (BG) - Italy - Ph. [phone] - E-mail: [email protected] - www.polykeg.com Rev. 01 dated 19/03/2021

POLYKEG PRO WITHOUT BAG
Filling instructions with PolyKeg®manual kit
PREPARATION
1. Sanitizing
Disassemble the PolyKeg® lling kit
and sanitize the components shown
in the picture, following the sanitizing
instructions found in “Section 5”.
FIG. 1 FIG. 2 FIG. 3
2. Assembly 3. Gas and product
pressure check
Reassemble the kit properly and
close all valves.
MAX 3.5 BAR
MAX 50PSI
CO2
N2
4. Gas and product tubes
connection
FIG. 4 FIG. 5 FIG. 6
Connect the product and gas tubes
to the lling kit.
5. Gas and product tubes
connection with K valve
Check that both product and gas
pressure in the tank does not
exceed the maximum nominal
working pressure (3.5 bar).
K VALVE ONLY
Connect the product and gas tubes
to the lling kit. Open the red valve.
Work with the product valve to
remove any residual gas from the
product tube. Close the product
valve.
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden.
PolyKeg S.r.l - Via L. Da Vinci, 5/9 24064 Grumello del Monte (BG) - Italy - Ph. [phone] - E-mail: [email protected] - www.polykeg.com Rev. 01 dated 19/03/2021
6. Product tube bleeding

POLYKEG PRO WITHOUT BAG
Filling instructions with PolyKeg®manual kit
10. Filling 11. End of lling
Open the product valve to start
lling and work with the
counterpressure regulator to set
and/or change the lling speed.
Once the nominal lling volume is
reached, close the product valve. Do
not exceed the nominal lling volume
to prevent the product from leaking.
FILLING
FIG. 10 FIG. 11
7. Sanitizing
9. Counter-pressure
regulation
8. Filling head connection and counter-pressure check
Before lling, sanitize the parts in
contact with the product according to
the “Sanitizing Instructions” section.
Work with the gas valve until the
desidered counter-pressure is
reached (approx. 0.5 bar lower than
the product lling pressure).
Connect properly the lling head to the valve, lower the lever and check the
internal keg pressure.
FIG. 9
FIG. 8.1 - A-M VALVES FIG. 8.2 - S-D VALVES FIG. 8.3 - G-K VALVES
1.5 BAR
FIG. 7
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden.
PolyKeg S.r.l - Via L. Da Vinci, 5/9 24064 Grumello del Monte (BG) - Italy - Ph. [phone] - E-mail: [email protected] - www.polykeg.com Rev. 01 dated 19/03/2021

POLYKEG PRO WITHOUT BAG
Filling instructions with PolyKeg®manual kit
12. Uncoupling
14. Seal Application
Quickly lift the lever and disconnect the coupler from the keg.
Apply the keg seal.
FIG. 14
13. Valve sanitizing
Remove any residual product with
water and sanitize the external part
of the valve as per the “Sanitization
instructions” section.
FIG. 13
FIG. 12.1 - A-M VALVES FIG. 12.2 - S-D VALVES FIG. 12.3 - G-K VALVES
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden.
PolyKeg S.r.l - Via L. Da Vinci, 5/9 24064 Grumello del Monte (BG) - Italy - Ph. [phone] - E-mail: [email protected] - www.polykeg.com Rev. 01 dated 19/03/2021