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  9. POND KING MINIMAL ASSEMBLY BOAT KIT User manual

POND KING MINIMAL ASSEMBLY BOAT KIT User manual

What’s Included:
• (4) Pontoons
• Deck
• Railing
• Transom
Pontoons-to-Deck Hardware:
• (8) 3/8” x 3-1/2” Bolts
• (8) 3/8” Flat Washers
• (8) 3/8” Lock Washers
• (8) 3/8” Nuts
Transom Hardware:
• (2) 3/8” x 4” Bolts
• (4) 3/8” Flat Washers
• (2) 3/8” Lock Washers
• (2) 3/8” Nuts
What You’ll Need:
• 9/16” Socket
• 9/16” Wrench
• 3/8” Socket
• A friend to help you
lift and place pieces
Assembly Instructions
MINIMAL ASSEMBLY BOAT KIT
Thank you for purchasing the Minimal Assembly Boat Kit. You will need
an area that’s about 12’ long by 5’ wide to build your boat. All of the
pieces are color coded and numbered to help you match them up and
place in the correct spot. This size boat is best suited for smaller bodies
of water without heavy wave action.
Step 1: Break down the pallet and remove all of the pieces.
Step 2: Arrange the pontoons as the “4 corners” of your boat. Starting
in the upper left and going clockwise, you’ll have green (#1), purple (#2),
blue (#3) and red (#4). See FIGURE 1.
Step 3: Set the deck frame and railing on top of the pontoons. The
frame will sit in between the square tube and bracket on each pontoon.
Each end of the deck should line up with the end of the brackets. The
holes in the deck should line up with the holes in the brackets. See
FIGURE 2.
Using caution not to dent/damage your pontoons, you may need to
take a lightweight rubber mallet and tap the weld of the pontoons to
move them slightly to get them lined up.
#1 #2
#4 #3
FIGURE 1
End of deck
should line
up with end
of brackets.
FIGURE 2
#1 #2
#4 #3
If you have any questions, please
don’t hesitate to contact us.
Phone: 940-668-573
Email: mark[email protected]
Step 4: Using a 9/16” socket and wrench, secure the railing and deck to the pontoons with the bolts, flat washers, lock
washers, and nuts arranging according to the diagram below. You will do this for each of the 8 holes (4 on each side)
Assembly Instructions Continued
Step 5: There are 2 holes for the transom on the
green/purple dot side of the boat. The hardware for
the transom is already on the transom in the order
it needs to be assembled. Attach the transom to the
frame using the bolts, flat washers, lock washers, and
nuts as shown in the diagram to the right.
Bolt
Bolt
Flat
Washer
Flat
Washer
Transom Flat
Washer
Railing
Frame
Pontoon
Bracket
Deck Square
Tube
Spacer
Lock
Washer
Lock
Washer
Nut
Nut
If you have any questions, please don’t hesitate to contact us.
Phone: 940-668-573 | Email: mark[email protected]
MINIMAL ASSEMBLY BOAT KIT

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