Pond Pro CA Series User manual

CA-SERIES COMPRESSOR
INSTRUCTION MANUAL
1-855-414-7663
PONDPRO.CA
CAMROSE, AB
SALES@PONDPRO.CA
IN

CONTENTS
Package Includes
02
Safety Information
02
Before Operating
07
Operating The Compressor
09
Maintenance
11
Service Parts
12
13 Troubleshooting
14 Warranty
table of

SAFETY
INFORMATION
02
Ensure your work area is clean and well-lit. Make sure floors are not slippery.
Protect the unit from dust, dirt, and moisture.
The compressor must always be secured on a wall-mounted, fan-cooled shelf
or in a fan-cooled post-mount cabinet.
Keep the compressor at least 18 inches away from walls or objects that
could restrict cooling air flow.
Work Area Safety
This compressor is designed for air only. Do not allow corrosive
gases or particulate material to enter the compressor. Water vapor,
oil-based contaminants, or other liquids must be filtered out.
To prevent overheating, use forced fan cooling in a ventilated building.
Ambient temperature should not exceed 40ºC (104ºF). For operation
above this temperature limit, consult factory.
Do not pump flammable or explosive gases or operate
compressor in an atmosphere containing these types of gases.
This compressor is not equipped for and should not be used
to supply breathing air.
Close supervision is necessary when any appliance is used
by or near children.
Always disconnect the compressor and power supply before
making adjustments, when servicing, or when not in use.
CA-series compressor
Pressure release valve
Hose barb
Anti-vibration rubber feet & nuts
Filter assembly & filter

SAFETY
INFORMATION
03
Personal Safety
Keep proper footing and balance at all times during operation.
Do not use on a ladder or unstable support.
Moving The Air Compressor
Always grasp compressor securely around motor. Always ensure
compressor is non-operational, unplugged, and cool before handling.
When location of use is reached, slowly lower compressor into
position. Always use and store compressor in a horizontal position
resting upright on its feet.
Ensure that the compressor is secured when transporting in a vehicle,
trailer, etc. Damage may occur if not secured properly.
Operation of this compressor can result in foreign objects being
thrown into your eyes, which can result in severe eye damage.
Always wear safety glasses.
Always use safety equipment – including safety glasses,
non-skid safety shoes, a hard hat and hearing protection.
Stay alert while operating. Do not operate while tired or
under the influence of drugs, alcohol, or medication.
Ensure proper footing and use caution when carrying
compressor so not to lose balance.
Do not wear loose clothing or jewelry. Contain long hair. Keep hair,
clothing, gloves, etc. away from moving parts as they can become
caught in moving parts.
Never touch exposed metal parts on compressor during or immediately
after operation as compressor can be hot and will remain so for several
minutes after operation. Do not touch, move, or attempt maintenance
until compressor has been allowed to cool.

04
SAFETY
INFORMATION
Air Compressor and Pneumatic Tool Safety
If the compressor is connected to a circuit protected by fuses,
use time delay fuses.
Ensure any hoses are free of obstructions or snags. Entangled or
snagged hoses can become damaged or cause loss of balance or footing.
Never leave an air tool with air hose attached.
Do not operate compressor if it does not contain a legible warning label.
Do not use compressor, tool, or a hose that is leaking air or not
functioning as intended.
Do not attempt to pull or carry compressor by hose or cord.
Your tool may require more air than compressor is capable of
providing. Always read manufacturer’s specifications.
If spraying, keep compressors as far away from spraying area as possible
– at least 15 feet away from spraying area and all explosive vapors.
Protect your lungs — Wear a dust mask when needed.
Do not use compressor to spray chemicals. Toxic fumes may cause
lung damage. A respirator may be necessary in dusty environments or
when spraying paint.
This compressor is equipped with a thermal overload protector which
will shut off motor if it overheats. Disconnect power to compressor if
this happens. The compressor will restart once motor has cooled.
Never direct a jet of compressed air towards body, other people
or animals. Risk of injury.
Do not attempt to modify the compressor or create accessories. Any
modification is misuse and could result in serious personal injury.
Ensure the compresser is used in a clean environment. Dust and
contaminants may cause damage to the unit.
Risk of bursting. Do not use at a pressure greater than the maximum
rated pressure of compressor and an attachments.
Risk of electical shock. Keep compressor dry and store indoors.

05
Extension Cords
DO NOT USE AN
EXTENSION CORD
LONGER THAN 50 FT
Use of an extension cord is not recommended. Use of a longer air
hose is preferred as the compressor will run better.
Use only 3-wire extension cords that have 3-prong grounding plugs
and 3-pole receptacles. When using the compressor at a considerable
distance from power source, use an extension cord heavy enough to
carry the current that compressor will draw. An undersized extension
cord will cause a drop in line voltage, resulting in loss of power and
could cause the motor to overheat.
Use chart provided below to determine minimum wire size required for an
extension cord. Only round jacketed cords with a UL listing should be used.
When operating the compressor outdoors, use an extension cord
marked “W-A” or “W”. These cords are rated for outdoor use and
reduce the risk of electric shock.
When using an extension cord, keep it clear of the working area.
Position cord so that it will not get caught on any obstructions while
you are working. Failure to do so can result in serious personal injury.
Check extension cords before each use. If damaged, replace
immediately. Never use compressor with a damaged cord—the
damaged area of the cord could cause electrical shock.
SAFETY
INFORMATION
Cord Length Wire Size
{American Wire Gauge}
25 ft
50 ft
18
14

06
This compressor is powered by an electric motor. This is a dual-voltage
motor, specified 120V or 240V as the customer has requested. Ensure
that it is connected appropriately. The 240V should be wired by an electrician.
Do not operate this compressor on a direct current (DC).
The no load speed of this compressor is approximately 1750 rpm.
This speed is not constant and will decrease under load and/or with
a lower voltage.
A power line intended only for lights cannot properly support a
compressor. Wire that is heavy enough for a short distance is too light
for a greater distance. A line that can support one compressor may not
be able to support multiple devices.
If compressor does not operate when plugged into an outlet, check
the power supply.
Improperly connecting compressor grounding conductor can result
in a risk of electrical shock.
Do not expose compressor to rain or wet conditions. Water entering
compressor will increase the risk of electric shock.
Electrical Connections
Speed and Wiring
SAFETY
INFORMATION
Check with a qualified electrician or service personnel if you are
unsure as to whether the compressor is properly grounded.
Do not modify the plug provided. If it does not fit the outlet, have
a proper outlet installed by a qualified electrician.
Grounding Instructions
This compressor must be grounded. In the event of an electrical short
circuit, grounding reduces risk of electric shock by providing an escape
wire for the electric current. This compressor is equipped with a cord
having a grounding wire with an appropriate grounding plug. The plug
must be plugged into an outlet that is properly installed and grounded
in accordance with all local codes and ordinances.

07
If this compressor is for use on a 120
volt circuit and has a grounding plug
similar to that shown. Only connect
compressor to an outlet having the
same configuration as the plug.
Do not use an adapter with this compressor.
Improper installation of grounding plug may result in a risk of electric
shock. When repair or replacement of cord or plug is required, do not
connect the grounding wire to either flat blade terminal. The insulated
wire with an outer surface that is green (with or without yellow stripes)
is the grounding wire.
Specifications
SAFETY
INFORMATION
BEFORE
OPERATING
Maximum Working Pressure 50 psig
Pressure Restart Capability 0 psig (all pressure must be released from
outlet air line to start the compressor.
Pressure restart capability is optional
with this compressor.)
Air Delivery Refer to airflow data (p. 10)
Lubrication None — oil free
Electrical Input Dual voltage motors 120V/240V, 60Hz,
Single Phase, AC. Refer to amp data (p. 10)
Min. Circuit Requirement 15A
Net Weight 18 lbs.
Duty Cycle 100%

08
Place compressor in an upright, level position on a stable, rigid surface
for proper operation.
Place compressor in a clean, dry, well-ventilated area.
The compressor must always be secured on a wall-mounted, fan-cooled shelf
or in a fan-cooled post-mount cabinet.
Use forced fan cooling in a ventilated building to ensure ambient room
temperature does not exceed 40°C (104°F). This will prevent overheating.
Compressor must be positioned at least 18 inches away from any
obstructions that prevent interference with cooling air flow.
Locate compressor as close to main power supply as possible to avoid using
long lengths of electrical wiring or extension cords.
The Inlet Filter must be kept clear of obstructions to avoid reducing air flow.
Air Compressor Placement
If any parts are damaged or missing, do not operate until parts are replaced.
Failure to follow this warning could result in serious personal injury.
Do not use compressor in an environment that is dusty or otherwise
contaminated. This type of environment may cause damage to compressor.
Always follow filter maintenance instructions (pg. 13)
Compressor Flow Data (CFM)
Amp Data
CA-55 CA-65
4.50
3.00
5.50
3.40
6.80
5.80
7.80
6.20
Pressure CA-150CA-125
0
5
2.80 5.70 6.153.30
7.5
10
15
2.75 3.20 5.55 5.90
2.60 3.10 5.20 5.75
2.35
2.61
2.68
2.75
2.89
CA-55 CA-65
3.63
2.92
2.41
3.06
3.03
3.47
Pressure CA-150CA-125
0
5
3.23 3.743.01
7.5
10
15
3.11 3.41 4.00
3.25 3.79 4.45

09
Remove intake filter from the bag and thread into compressor head.
Always install the filter onone of the inlet/intake ports (Figure 1).
Keep the other inlet port plugged.
The compressor is assembled at the factory and ready for use.
Check all components to ensure secure assembly.
1. Apply thread sealant (not included) to ¼’’ NPT hose barb or
fitting to be threaded into compressor outlet.
2. Install hose fitting into compressor outlet port (Figure 1).
Installing Air Intake Filter
Attaching Hoses or Piping
BEFORE
OPERATING
Do not attempt to modify compressor or create accessories
for this compressor. Alteration or modification is misuse and
could result in serious personal injury or void warranty.
Do not attach anything to compressor outlet until all
pre-operation steps have been completed.
Do not allow familiarity with compressors make you careless.
One careless second is sufficient to inflict serious injury.
Always wear safety glasses when operating power tools.
Failure to do so could result in objects being thrown into your
eyes resulting in possible serious injury.
Risk of bursting. Use only recommended air handling parts
acceptable for pressures more than 200 psig.
3. Install a 1/4’’ NPT pressure release valve into the other outlet port.
Figure 1: compressors with associated fittings
Make sure power to the compressor is disconnected.

10
10
Visually inspect air lines for leaks.
1. Plug power cord into a proper receptacle.
2. The compressor will turn on when plugged in.
Ensure there is no pressure in air line, unless compressor has
optional pressure restart capabilities.
Visually inspect cord and extension cords for damage.
Do not use if damaged.
Preparing For Start-Up
Starting The Compressor
OPERATING
Risk of unsafe operation. Firmly grasp air hose in hand when
installing or disconnecting to prevent hose whip.
Risk of unsafe operation. Do not use damaged or worn accessories.
Too much air pressure may cause bursting. Check manufacturer’s
maximum pressure rating for air tools and accessories. The
compressor, hoses, air tools, and accessories must never operate
at a pressure exceeding their maximum pressure rating.
Risk of unsafe bursting. If any unusual noise or vibration is
noticed, stop compressor immediately and have it checked
by a trained service technician.
Your tool may require more air than this compressor is capable of
providing. Check manual to avoid damage to tool and personal injury.
Always ensure compressor unplugged and OFF and there is no pressure
in line before changing air tools or disconnecting hose from compressor
outlet. Failure to do so could result in serious personal injury.
Compressed air from the compressor may contain water condensation.
Do not spray unfiltered air at an item that could be damaged by
moisture. Some air tools and accessories may require filtered air.
Read instructions for air tools and accessories before using.

11
Use clean cloths to remove dirt, dust, grease, etc.
Avoid using solvents when cleaning plastic parts. Most plastics are
susceptible to damage from various types of solvents and may be
damaged by their use.
Any servicing of compressor other than that recommended in this
instruction manual must be performed by Pond Pro, or a qualified
service technician.
Inspection of inlet filter is suggested every month. When inspecting
inlet filter, also clean inlet port area of filter and head. Inlet filter
housing assemble can be cleaned with soap and water. Be sure to dry
all parts before reinstalling the filter.
If compressor makes an abnormal noise upon start-up, or the amount
of air discharged is greatly decreased, turn off power immediately.
When not in use, store compressor in a cool, dry place. Disconnect
air hoses and hang open ends down to allow moisture to drain.
For repairs or replacement parts, please contact Pond Pro.
General Maintenance
When servicing, use only proper Pond Pro CA-Series parts. Use of
any other parts may create a hazard or cause product damage.
Always release all pressure and allow compressor to cool before
cleaning, attaching accessories or making repairs.
The inlet filter must be periodically cleaned or replaced. A clogged
inlet filter can cause overheating or compressor failure.
Always disconnect power before installing or servicing compressor.
Failure to do so could result in electrical shock, personal injury, or
death. The motor is thermally protected and will automatically
restart when it cools if thermal protector has been tripped.

1112
Compressor inlet filter needs to be removed and cleaned every
month or replaced every 3 months minimum.
1. Unplug compressor and allow to cool.
2. Unthread inlet filter from compressor head.
3. Unsnap inlet filter cover and remove filter components.
4. Blow compressed air through filter components to remove loose dust/debris.
5. Wash filter housing assembly in soapy water and allow to dry.
6. Replace filter components in proper order and snap cover back in place.
7. Reinstall inlet filter in compressor head.
Cleaning The Air Filter
All service parts can be found online at www.pondpro.ca or contact our
1-855-414-7663. Pond Pro Canada staffs qualified service technicians to
help troubleshoot and repair compressors.

13
TROUBLESHOOTING
12
14
15
0
10
15
Low
Pressure
High
Pressure
(pressure
relief valve
popping)
Pump
Overheat Will not
start
Excess
Noise
Possible Reason and
Solution for problem
Filter is dirty.
Clean or replace.
Muffler is dirty.
Clean or replace.
Valves are dirty or valves
are bent. Clean or replace.
Faulty/failing capacitor.
Replace.
Wrong gauge wire or
length of extension cord is
used.
Incorrect fuse type being
used. Speak with
electrician.
Plugged pressure line.
Inspect and repair.
Low voltage, will not start.
Check power supply
Incorrect voltage.
Check power supply.
Worn cup/piston hitting
cylinder. Replace.
Cylinder misadjustment.
Realign.
Leaky hose or check valve.
Replace.
Dirt or liquid on top of
piston. Inspect and clean.
Motor wired incorrectly.
Check wiring diagram/line
voltage.
Blown head gasket.
Replace.
Fuse’s
bowor
circuit trips
frequently

14
WARRANTY
13
Warranty Period:
2 years bought without cabinet/shelf.
3 years bought with cabinet/shelf. Shelf must be
mounted at least 3 feet from walls and other
obstructions. Ensure adequate airflow at all times.
Pond Pro warrants this Can-Air compressor to be free
from defects in material or workmanship under normal
use and service. Pond Pro’s obligation under this
warranty is limited to replacing or repairing free of
charge any defective part within the warranty period.
Customer shall pay shipping charges for returning the
unit to Pond Pro’s facility.
THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES,
EXPRESSED OR IMPLIED, AND ANY OTHER OBLIGATION
OR LIABILITY WHATEVER ON THE PART OF POND PRO
AND IN NO EVENT SHALL POND PRO BE LIABLE FOR
ANY SPECIAL OR CONSEQUENTIAL DAMAGES.
Warranty is void if:
• The compressor is not maintained properly according
to ‘the Maintenance Recommendations supplied in this
Owners Manual.
• The compressor is damaged by unauthorized tampering.
Warranty Claim Procedure:
The best method for establishing warranty period is by
the original receipt. Also, register the compressor online
at: www.pondpro.ca. Once the warranty coverage has
been established, the unit may be sent to any Pond Pro
Repair Center for evaluation and repair. Please call Pond
Pro at 855-414-7663 prior to shipping to receive any
updated information and/or Repair Form, then ship to:
Pond Pro Canada
49350 Range Rd 211, Camrose County
AB T4V 2N1
Any expedited shipping method for the return of
the unit is at the customer’s expense. Pond Pro
will return units repaired under warranty at our
expense via ground freight within Canada.
Other Repairs:
Most failed equipment can be repaired at
substantially lower costs than replacement with
new. Please shipaccording to the instructions in the
previous section. Again, it is best to call ahead for
updated information and/or Repair Form. Pond Pro
does estimates on repairs at the request of the
customer. The request for estimate should be
included in the letter that accompanies the
returned unit and must include a daytime phone
number and/or e-mail address. Estimate options
are as follows:
We will contact the customer with a total after the
unit has been evaluated, but before the work is
performed. We will repair the unit only if repair
costs are under a stated dollar amount. Example:
“Please repair if total is under $150.00 before
shipping charges.” All estimates that are rejected
for repair will be destroyed unless otherwise
directed by the customer. If the customer would
like the unit returned, the unit will be restored as
closely as possible to the condition in which it was
received and shipped at the customer’s expense
for shipping and handling charges.
Billing:
All non-warranty repairs will be returned to the
customer and billed C.O.D. unless otherwise
directed.Pond Pro also accepts Visa and
MasterCard credit card payments and E-transfer.
Pond Pro will call for credit card information upon
completion of the repair at the customer’s request.
All other warranty and repair inquiries should be
directed to Pond Pro at 855-414-7663 or
Attn: Repairs
Or call Pond Pro at 855-414-7663 to locate your nearest
Authorized Repair Center. You can also email Pond Pro
received from Pond Pro or your local distributor with
the shipment. If no Repair Form is available, include
your name and physical address for return delivery of
the repaired unit and a daytime phone number and/or
e-mail address for correspondence regarding the
warranty claim.

POND PRO
North America’s Pond Superstore
Born out of Ackenberry Trout Farm, Pond
Pro is a family owned business. We have
grown from a small pond supply store to
a Canadian leader in pond supply,
aeration systems, water fountains, and
industrial water needs.
Be it designing a unique pond maintenance
guide for a customer, offering advice on
marketing products, or providing solutions
for large scale water systems,
GUARANTEED
CANADA
LOWEST
PRICESIN
our team is here to help!
1-855-414-7663
PONDPRO.CA
CAMROSE, AB
SALES@PONDPRO.CA
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