Porter-Cable DTE325-1 User manual

Copyright © 2000 PORTER-CABLE CorporationPart No. D21678-014-1
Generator
Instruction
Manual
To learn more about Porter-Cable
visit our website at:
http://www.porter-cable.com
The Model and Serial No. plate is located on the frame. Record
these numbers in the spaces below and retain for future reference.
Model No.
Type
Serial No.
IMPORTANT
Please make certain that the person who is to use this equipment
carefully reads and understands these instructions before starting
operations.
Model
DTE325
PROFESSIONAL POWER TOOLS
Allparts Equipment Inc 1-877-475-5660
www.allpartsinc.com

2 — ENG
This product is not equipped with a spark arresting muffler. If the product will be used around
flammable materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other
similar items, then an approved spark arrester must be installed and is legally required in the state of California. It
is a violation of California statutes section 130050 and/or sections 4442 and 4443 of the California Public
Resources Code, unless the engine is equipped with a spark arrestor, as defined in section 4442, and maintained
in effective working order. Spark arresters are also required on some U. S. Forest service land and may also be
legally required under other statutes and ordinances.
This product may contain chemicals known to the state of California to cause cancer, birth defects, or other
reproductive harm. This warning is given in compliance with California Proposition 65, as detectable amounts of
chemicals subject to proposition 65 may be contained in this product.
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SPECIFICATION
MODEL DTE325
HORSE POWER 6.0
RATED/SURGE WATTS 3250/4000
VOLTAGE 120
AMPERAGE 25.0A
PHASE SINGLE
HERTZ 60 Hz
ENGINE SPEED 3600 RPM
MAX. AMBIENT TEMP. 104° F
FUEL CAPACITY .87 GALLON
RUN TIME @ 50%/100% 2.5/1.6 HRS

3 — ENG
WARRANTY
Porter-Cable Corporation
4825 Highway 45 North
P.O. Box 2468
Jackson, TN 38302-2468
1-888-559-8550
PORTER-CABLE CORPORATION warrants to the original purchaser that each new electric generator and service part is
free from defects in material and workmanship, and agrees to repair or replace under this warranty any defective product or
part as follows from the original date of purchase.
2 YEARS – Limited warranty on electric generator alternators and 1 year limited warranty on all other parts.
90 Days – Service parts
Engine warranties are the responsibility of the engine manufacturer. Warranties of merchandise sold by Porter-Cable
which has been manufactured by and identified as the product of another company are the responsibility of the manufac-
turer of that product.
THIS WARRANTY IS NOT TRANSFERABLE AND DOES NOT COVER
• Products sold damaged or incomplete, sold “as is,” sold reconditioned, or used as rental equipment.
• Delivery, installation, or normal adjustments explained in the owner’s manual.
• Damage or liability caused by shipping, improper handling, improper installation, improper maintenance, improper
modification, or the use of accessories and/or attachments not specifically recommended by PORTER-CABLE for the
product.
• Repairs necessary because of operator abuse or negligence, or the failure to install, operate, maintain, and store the
product according to the instructions in the owner’s manual.
• Damage caused by cold, heat, rain, excessive humidity, corrosive environments and materials, or other contaminants.
• Expendable items that become worn during normal use such as fuel filters, air cleaners, spark plugs, and engine oil.
• Cosmetic defects that do not interfere with product functionality.
• Freight costs from customer to Porter-Cable.
• Repair and transportation costs of products or parts determined not to be defective.
•ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM
ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT. Some states do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
•IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR-
POSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
WARRANTY SERVICE is available by delivering or shipping the defective product or part to any Porter-Cable authorized
warranty service location. To determine the nearest authorized warranty service location, call the toll free number, 1-888-
559-8550, 24 hours a day, 7 days a week. Specific instructions regarding servicing arrangements and scheduling may vary
depending on the type and size of the product and the availability of repair parts.
• DO NOT return the defective product to the retailer.
• Retain the original cash register sales receipt as proof of purchase for warranty work.
• Purchasers should contact Porter-Cable directly if they do not receive satisfactory results from the authorized
warranty service center.

4 — ENG
Attempting to connect generator
directly to the electrical system of
any building structure.
Back feeding electricity through a
building’s electrical system to the
outside utility feed lines could en-
danger repair persons attempting to
restore service.
Attempting to connect to the incoming
utility service could result in electrocu-
tion.
Restoration of electrical service while
the generator is connected to the
incoming utility could result in a fire or
serious damage if an isolator switch is
not installed.
Failure to use a double throw transfer
switch when connecting to a
structure's electrical system can
damage appliances and WILL VOID
the manufacturer's warranty.
Never backfeed electricity through
a structure's electrical system.
To connect to a structure's electri-
cal system in a safe manner,
always have a Double-Throw
Transfer Switch installed by a
qualified electrician and in compli-
ance with local ordinances. (When
installing a Double-Throw Trans-
fer Switch, a minimum of 10
gauge wiring must be used.)
HAZARD HOW TO PREVENT IT
WHAT COULD HAPPEN
RISK OF ELECTROCUTION AND FIRE
When using this product basic precautions should always be followed
including the following:
• SAVE THESE INSTRUCTIONS •
IMPORTANT SAFETY INSTRUCTIONS
SAFETY GUIDELINES - DEFINITIONS
URGENT SAFETY INFORMATION - A HAZ-
ARD THAT WILL CAUSE SERIOUS INJURY
OR LOSS OF LIFE.
IMPORTANT SAFETY INFORMATION - A
HAZARD THAT MIGHT CAUSE SERIOUS
INJURY OR LOSS OF LIFE.
Information for preventing damage to
equipment.
Information that you should pay
special attention to.
This manual contains information that
is important for you to know and un-
derstand. This information relates to
protecting YOUR SAFETY and PRE-
VENTING EQUIPMENT PROBLEMS.
To help you recognize this informa-
tion, we use symbols to the right.
Please read the manual and pay at-
tention to these sections.
Improper storage of extension
cord
Extension cord can come into contact
with hot engine parts resulting in
damage. Using a damaged extension
cord can result in electrocution or
death.
Never fold handle over hot engine
with extension cord wrapped on
storage bracket.

5 — ENG
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
Use of worn, damaged, undersized
or ungrounded extension cords.
Placing generator on or against
highly conductive surface, such as
a steel walkway or metal roof.
Improper connection of items to
generator.
Operation of unit when damaged,
or with guards or panels removed.
Contact with worn or damaged exten-
sion cords could result in electrocu-
tion.
Use of undersize extension cords
could result in overheating of the wires
or attached items, resulting in fire.
Use of ungrounded cordsets could
prevent operation of circuit breakers
and result in electrical shock.
Accidental leakage of electrical current
could charge conductive surfaces in
contact with the generator.
Exceeding the load capacity of the
generator by attaching too many
items, or items with very high load
ratings to it could result in overheating
of some items or their attachment
wiring resulting in fire or electrical
shock.
Attempting to use the unit when it has
been damaged, or when it is not
functioning normally could result in fire
or electrocution.
Removal of guarding could expose
electrically charged components and
result in electrocution.
Inspect extension cords before use
and replace with new cord if
required.
Use proper size (wire gauge)
cordset for application see chart in
the Assembly section of this
manual.
Always use a cordset having a
grounding wire with an appropriate
grounding plug. DO NOT use an
ungrounded plug.
Place generator on low conductivity
surface such as a concrete slab.
ALWAYS operate generator a
minimum of six feet from any
conductive surface.
Read the load rating chart and
instructions in the Wattage Calcula-
tion section. Make sure that the
summation of electrical loads for all
attachments does not exceed the
load rating of the generator.
Do not operate generator with
mechanical or electrical problem.
Have unit repaired by an Autho-
rized Service Center.
Do not operate generator with
protective guarding removed.
RISK OF ELECTROCUTION AND FIRE (cont’d)
HAZARD HOW TO PREVENT ITWHAT COULD HAPPEN
Operation of generator in rain,
wet, icy, or flooded conditions.
Water is an excellent conductor of
electricity! Water which comes in
contact with electrically charged
components can transmit electricity to
the frame and other surfaces, resulting
in electrical shock to anyone contacting
them.
Operate generator in a clean, dry,
well ventilated area. Make sure
hands are dry before touching unit.

6 — ENG
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF FIRE
Turn engine off and allow it to cool
before adding fuel to the tank. Equip
area of operation with a fire extin-
guisher certified to handle gasoline
or fuel fires.
Add fuel to tank in well ventilated
area. Make sure there are no sources
of ignition near the generator.
Store fuel in a OSHA approved con-
tainer designed to hold gasoline. Store
container in secure location to pre-
vent use by others.
Operate generator in a clean, dry,
well ventilated area a minimum of four
feet from any building, object or wall.
DO NOT OPERATE UNIT IN-
DOORS OR IN ANY CONFINED
AREA.
Gasoline and gasoline vapors can
become ignited by coming in contact
with hot components such as the
muffler, engine exhaust gases, or from
an electrical spark.
Cigarettes, sparks, fires, or other hot
objects can cause gasoline or gasoline
vapors to ignite.
Improperly stored fuel could lead to ac-
cidental ignition. Fuel improperly secured
could get into the hands of children or
other unqualified persons.
Materials placed against or near the gen-
erator or operating the generator in ar-
eas where the temperature exceeds 104°
F. ambient (such as storage rooms or ga-
rages) can interfere with its proper ven-
tilation features causing overheating and
possible ignition of the materials or
buildings.
Attempting to fill the fuel tank while
the engine is running.
Sparks, fire, hot objects
Improper storage of fuel
Inadequate ventilation for generator
Never attempt to “speed-up” the en-
gine to obtain more performance.
Both the output voltage and fre-
quency will be thrown out of stan-
dard by this practice, endangering
attachments and the user.
Use care in filling the tank to avoid
spilling fuel. Make sure fuel cap is
secured tightly and check engine
for fuel leaks before starting
engine. Move generator away from
refueling area or any spillage before
starting engine. Allow for fuel
expansion. Keep maximum fuel
level 1/2 inch below the tip of the
fuel tank. Never refuel with the
engine running.
Engine speed has been factory set to
provide safe operation. Tampering with
the engine speed adjustment could re-
sult in overheating of attachments and
could cause a fire.
Spilled fuel and its vapors can become
ignited from hot surfaces or sparks.
Tampering with factory set engine
speed settings.
Overfilling the fuel tank – fuel spill-
age.
HAZARD HOW TO PREVENT ITWHAT COULD HAPPEN

7 — ENG
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF BREATHING - INHALATION HAZARD
Operate generator in clean, dry, well
ventilated area. Never operate unit
in enclosed areas such as garages,
basements, storage, sheds, or in any
location occupied by humans or ani-
mals. Keep children, pets and oth-
ers away from area of operating unit.
Breathing exhaust fumes will cause se-
rious injury or death.
Gasoline engines produce toxic car-
bon monoxide exhaust fumes.
HAZARD HOW TO PREVENT IT
WHAT COULD HAPPEN
Risk of Injury and Property Damage When
Transporting Generator
If generator is equipped with a fuel
shut-off valve, turn the valve to the
off position before transporting to
avoid fuel leaks. If generator is not
equipped with a fuel shut-off valve,
drain the fuel from tank before trans-
porting. Transport fuel only in an OSHA
approved container. Always place
generator on a protective mat when
transporting to protect against dam-
age to vehicle from leaks. Remove
generator from vehicle immediately
upon arrival at your destination
Fuel or oil can leak or spill and could
result in fire or breathing hazard, seri-
ous injury or death can result. Fuel or oil
leaks will damage carpet, paint or other
surfaces in vehicles or trailers.
Fire, Inhalation, Damage to Vehicle
Surfaces
HAZARD HOW TO PREVENT IT
WHAT COULD HAPPEN

8 — ENG
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
• Review and understand all of
the operating instructions and
warnings in this manual.
• Become familiar with the
operation and controls of the
generator. Know how to shut it
off quickly.
• Equip area of operation with a
fire extinguisher certified to
handle gasoline or fuel fires.
• Keep children or others away
from the generator at all times.
Always use a U.L. listed voltage sen-
sitive surge protector to connect volt-
age sensitive appliances (TV, com-
puter, stereo, etc.). Failure to use a
U.L. listed voltage surge protec-
tor will void the warranty on your
generator.
Notice: A multiple outlet strip is not
a surge protector. Make sure you use
a U.L. listed voltage surge protector.
All sources of energy include the poten-
tial for injury. Unsafe operation or main-
tenance of your generator could lead to
serious injury or death to you or others.
Any gasoline operated household gen-
erator will incur voltage variations caus-
ing damage to voltage sensitive appli-
ances or could result in fire.
Operation of generator in careless
manner.
Operation of voltage sensitive appli-
ances without a voltage surge pro-
tector.
RISK OF UNSAFE OPERATION
HAZARD HOW TO PREVENT ITWHAT COULD HAPPEN
Generator will not operate properly and
will cause damage to the generator and
could cause serious injury or death to you
or others.
Operating generator while suspended Never operate generator while sus-
pended or in an unlevel position.
Always operate generate on a flat,
level surface.

9 — ENG
RISK FROM LIFTING
HAZARD HOW TO PREVENT ITWHAT COULD HAPPEN
The generator is too heavy to be lifted
by one person. Obtain assistance
from others before you try to move
it.
Serious injury can result from attempt-
ing to lift too heavy an object.
Lifting a very heavy object.
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF MOVING PARTS
HAZARD HOW TO PREVENT ITWHAT COULD HAPPEN
Never operate generator with guard-
ing or cover plates removed. Avoid
wearing loose fitting clothing or jew-
elry which could be caught by mov-
ing parts.
The generator contains parts which ro-
tate at high speed during operation.
These parts are covered by guarding to
prevent injury.
Contact with moving parts can result
in serious injury.
HAZARD HOW TO PREVENT ITWHAT COULD HAPPEN
During operation, touch only the con-
trol surfaces of the generator. Keep
children away from the generator at
all times. They may not be able to
recognize the hazards of this prod-
uct.
Contact with hot surfaces, such as en-
gines exhaust components, could result
in serious burns.
Contact with hot engine and genera-
tor components.
RISK OF HOT SURFACES

10 — ENG
Extension Cord Wire Gauge Chart
Amperage
*Up to 20 amp draw
Up to 30 amp draw
Cord
Length
0 to 100 ft.
0 to 100 ft.
Wire Gauge
Size
12 ga.
10 ga.
*NOTE: When amperage exceeds 20 amps; a 12 gauge
extension cord should not be used for long distances.
Extension Cords
When using an appliance or tool at a considerable
distance from the generator, a 3-wire extension cord
that has a 3-blade grounding plug and a 3-slot recep-
tacle that accepts the tool's plug MUST be used in
order to reduce the risk of electrical shock. A cord of
adequate size must be used. Using the following chart
to determine the minimum wire size required.
An extension cord that is hot to the touch is
overloaded. Repair or replace damaged exten-
sion cords immediately.
Double Throw Transfer Switch
Potential hazards exist when a portable electric genera-
tor is connected to the main electrical supply coming
into the house. It is at that point that the electrical
generator could feed back into the utility company's
system causing possible electrocution of workers who
are repairing the electrical lines.
To avoid back feeding of electricity into utility systems,
a double-throw transfer switch must be installed
between the generator and utility power. The Double-
Throw Transfer Switch should be installed by a li-
censed electrician and in compliance with all state and
local electrical codes. (When installing a Double-
Throw Transfer Switch, a minimum of 10 gauge
wiring must be used.)
The electrician should also install a sub-panel to isolate
the circuits you would want to use during an emer-
gency or electrical power outage. Your generator will
not be large enough to handle the load of all the lights,
appliances, TV, etc. at one time. To select which items
to run during the electrical power outage, see Wattage
Calculation section in this manual.
ASSEMBLY
Read this manual. Do not attempt to operate
equipment until you have read this Manual for
Safety, Operation, and Maintenance Instruc-
tions.
Grounding Lug
Figure 2
OBTAINING ELECTRICITY FROM THE
GENERATOR
There are basically 2 ways to obtain electricity from a
generator:
1. Use of extension cords directly from the generator
to the appliance, lights, tools, etc.
2. Use of a double-throw transfer switch installed
directly to the main electrical supply outside of
house.
NOTE: This manual is a general manual. Informa-
tion in this manual may or may not pertain to your
model. Please read carefully.
NOTE: Left and right describes the location of a
part with the operator facing the outlet panel.
REMOVE GENERATOR FROM CARTON
• Open carton from top.
• Cut carton along dotted lines.
• Remove all carton inserts.
• Remove generator through opening in carton.
• Fold handles up into operating position and tighten
knobs securely.
• Remove shipping block from
under the generator head by
unscrewing the bolt and
remove the wood block. It is
very important that this is
removed before starting your
generator. See Figure 1.
Never operate the unit with handles in the
folded position.
IMPORTANT: Before any attempt to start your genera-
tor be sure to check engine oil (See Engine Operator's
manual)
GROUNDING THE GENERATOR
A grounding lug is supplied with the generator for use
when required by local electrical ordinances. Refer to
article 250 of the National Electrical Code to clarify any
needed grounding information. Your local electric
company or a certified electrician should be able to
help you with this information.
NOTE: Your engine is already grounded to the frame by
a grounding strap.
Figure 1

11 — ENG
OPERATION
KNOW YOUR GENERATOR
Read this General Manual and Safety Rules before
operation of your Generator. Compare the illustration
in your parts manual with your generator to familiarize
yourself with the location of various controls and
adjustments. Save all manuals for future references.
GENERATOR CAPACITY
IMPORTANT: Exceeding the rated capacity of your
generator can result in serious damage to your genera-
tor and connected electrical devices. See the Wattage
Calculation section in this manual to assist you in
determining the appliances and tools that can be ran
with the wattage capacity of your generator.
CIRCUIT BREAKERS
Each receptacle has a circuit breaker to protect the
generator from overloading. If the circuit breaker trips,
unplug all electrical loads from the generator. Let the
circuit breaker cool down. Push circuit breaker button
to reset.
Never fill fuel tank completely. Fill tank to 1/2"
below the bottom of the filler neck to provide
space for fuel expansion. Wipe any fuel spillage
from engine and equipment before starting
engine.
Never fill fuel tank indoors. Never fill fuel tank
when engine is running or hot. Do not smoke
when filling fuel tank.
Never run engine indoors or in enclosed, poor
ventilated areas, engine exhaust contains
carbon monoxide, an odorless and deadly gas.
3. Make sure generator is grounded in accordance
with local requirements.
4. All electrical loads MUST be disconnected
Engine speed has been factory set to provide
safe operation. Tampering with the engine
speed adjustment could result in overheating of
attachments and could cause a fire. Never
attempt to “speed-up” the engine to obtain
more performance. Both the output voltage and
frequency will be thrown out of standard by this
practice, endangering attachments and the user.
You MUST unplug any load from the generator
before starting to prevent permanent damage to
any appliances.
BEFORE START UP
This generator has been shipped from the
factory without oil in the crankcase. Operating
the unit without oil can damage the engine.
Always check engine oil level before every start.
Running engine low of oil or out of oil could
result in serious damage to the engine.
Follow the steps listed below before starting gen-
erator:
1. Check engine oil. Refer to the Engine Operator's
Manual for correct grade and quantity of oil.
2. Check fuel level, fill as required. Make sure genera-
tor is turned off and has been allowed time to cool
down. Use clean, fresh, regular unleaded gasoline
with a minimum of 87 octane. Do not mix oil with
gasoline.

12 — ENG
TO START THE ENGINE
Never run engine indoors or in enclosed, poor
ventilated areas, engine exhaust contains
carbon monoxide, an odorless and deadly gas.
1. On the engine there is a ON/OFF switch located on
the front panel of the engine. Place this switch to
the "ON" position
2. Push primer button three times. Wait two seconds
between each push. In cold weather (50ºF/10ºC or
below) push five times.
NOTE: Primer may be needed to restart a warm
engine after a short shutdown.
3. Grasp handle on rope starter and pull slowly until
resistance is felt. Let the rope rewind slowly. Pull
rope with a rapid full arm stroke. Let rope rewind
slowly. Repeat if necessary.
IMPORTANT: Allow generator to run at no load for 5
minutes upon each initial start-up to allow engine and
generator to stabilize.
STOPPING ENGINE
1. Disconnect all electrical loads.
2. Turn ON/OFF switch to "OFF" position.
CONNECTING ELECTRICAL LOADS
1. Let engine run and warm up for five minutes after
starting with no electrical load.
Connect loads in the following manner to prevent
damage to equipment:
2. Connect inductive load equipment first, inductive
loads consist of refrigerators, freezers, water
pumps, air conditioners, or small hand tools.
Connect the items that require the most wattage
first. See Wattage Calculation Section in this
manual.
3. Connect the lights next.
4. Voltage sensitive equipment should be the last
equipment connected to the generator. Plug voltage
sensitive appliances such at TV's, VCR's, micro-
waves, ovens, computers, and cordless tele-
phones into a UL listed voltage surge protector,
then connect the UL listed voltage surge protector
to the generator.
Failure to connect and operate equipment in
this sequence can cause damage to equipment
and will void the warranty on your generator.
Follow the wattage calculation table in the
Wattage Calculation section of this manual.
Overloading the generator will cause power
fluctuations and can damage equipment and
appliances.
Porter-Cable Corporation will only be
responsible for damage to customer's
equipment when the generator is determined to
be defective. This determination will only be
made by an authorized representative of Porter-
Cable Corporation and this decision will be final.
Porter-Cable Corporation reserves the right to
inspect the electrical connections at the
customer's site of operation and test the
generator for proper operation before any
determination of liability is made. Failure to
maintain the equipment or wiring for inspection
will void any claim for damages by the
customer. Porter-Cable Corporation will not be
responsible for equipment damaged as a result
of voltage surges, improper operation or
improper installation of the generator.

13 — ENG
MAINTENANCE
GENERAL RECOMMENDATIONS
The warranty of the generator does not cover items that
have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must
maintain the generator as instructed in this manual.
ENGINE MAINTENANCE
Refer to the Engine Operator's manual for service and
maintenance of the engine.
Note 1: Change oil after first two (2) operating hours and every 50 operating hours thereafter, more often if operated in
extreme dusty or dirty conditions.
Note 2: Check oil after 5 hours of operation
CUSTOMER RESPONSIBILITIES TABLE
MAINTENANCE TASK
Before each
use
X
Every 25
Hours of Every
Season
See Note 2
X
Every 50
Hours of Every
Season
See Note 1
Every 100
Hours of Every
Season
X
Check oil level
Change oil
Clean Air Filter Assembly
Check Spark Plug
Prepare Unit for Storage Prepare unit for storage if it is to remain idle for more than 30 days.
GENERATOR MAINTENANCE
Your generator should be kept clean and dry at all
times. The generator should not be stored or operated
in environments that includes excessive moisture, dust
or any corrosive vapors. If these substances are on the
generator, clean with a cloth or soft bristle brush. Do
not use a garden hose or anything with water pressure
to clean the generator. Water may enter the cooling air
slots and could possibly damage the rotor, stator and
the internal windings of the generator head.
STORAGE
If you are going to store your generator for more than 30
days, use the following information as a guide to
prepare the generator for storage.
Never store generator with fuel in the tank indoors
or in enclosed, poorly ventilated areas, where
fumes can reach an open flame, spark or pilot light
as on a furnace, water heater, clothes dryer or
other gas appliances.
Engine Preparation
1. Add fuel stabilizer to fuel tank to minimize the
formation of fuel gum deposits during storage.
2. Run engine at least 5 minutes after adding stabi-
lizer to allow it to enter the fuel system.
3. Next shut off engine.
4. Disconnect the spark plug wire and remove the
spark plug.
5. Add one teaspoon of oil through the spark plug
hole.
6. Place rag over spark plug hole and pull the recoil a
few times to lubricate the combustion chamber.
7. Replace the spark plug, but do not connect the
spark plug wire.
NOTE: If a fuel stabilizer is not used, all gasoline
must be drained from the tank and carburetor to
prevent gum deposits from forming on these parts and
causing possible malfunction of the engine.
Generator
• Clean the generator as outlined in the Maintenance
Section on this manual.
• Check that cooling air slots and openings on
generator are open and unobstructed.

14 — ENG
Never exceed the rated capacity of your generator. Serious damage to the generator or appliance could result from
an overload.
1. Starting and running wattage requirements should always be calculated when matching a generators
wattage capacity to the appliance or tool.
2. There are two types of electrical appliances that can be powered by your generator:
. Items such as radios, light bulbs, television sets, and microwaves have a "resistive load". Starting
wattage and running wattage are the same.
B. Items such as refrigerators, air compressors, washer, dryer, and hand tools that use an electrical
motor have an "inductive load". Inductive load appliances and tools require approximately 2 to 4 times
the listed wattage for starting the equipment. This initial load only lasts for a few seconds on start-up
but is very important when figuring your total wattage to be used.
C. lways start your largest electric motor first, and then plug in other items, one at a time.
NOTE: On 120-volt loads the maximum starting wattage should NOT exceed one half of the rated generator
wattage. Example: a 5000 rated wattage generator = 2500 maximum starting wattage.
IMPORTANT
DETERMINING WATTAGE REQUIREMENTS
Before operating this generator list all of the appliances and/or tools that are going to operate at the same time. (Then
determine the starting wattage requirements and the running wattage requirements by following example and/or refer to
wattage calculator on page 16.)
1. First total the running wattage of all appliances and/or tools that will be operated at the same time.
Running Watts Starting Watts
Example 1:
Lights = 100 Watts 0
Television = 300 Watts 0
Slow Cooker = 250 Watts 0
TOTAL = 650 Watts 0
2. Next the starting wattages of any appliances and/or tools that will start and stop during operation.
Running Watts Starting Watts
Example 2: Small Refrigerator 500 Watts 2000 Watts
TOTAL = 500 Watts 2000 Watts
3. The running wattage of examples 1 & 2 totals 1150 watts. The starting wattage of the small refrigerator is 2000 watts
which is 1500 watts more than the running watts. Take this difference of 1500 starting watts from the refrigerator and
add to the total running watts of 1150.
Example 3: 1500 Starting Watts
1150 Running Watts
TOTAL = 2650 Total Watts
Generator must have a maximum capacity of at least 2650 watts.
WATTAGE CALCULATIONS

15 — ENG
STARTING WATTAGE REQUIREMENTS
1. Some appliances and tools will list on the motor name
plate the starting and running voltage and amperage
requirements. Use the following formula to convert
voltage and amperage to wattage:
Volts X Amp = Watts
120 volts x 10 amps = 1200 watts
2. To determine the approximate starting wattage
requirement for most appliances and tools with
inductive type motors, multiply the wattage that was
calculated by 2 to 4 times to assure adequate
generator capacity. If the nameplate information is not
available use the values on the following chart as a
guide.
3. Remember that the starting and running wattage for
resistive loads are the same. (Example: a 100 watt
light bulb requires only 100 watts to start.) Most
resistive loads will be listed in wattage.
WATTAGE CALCULATIONS
The wattage ratings shown are averages. Wattage requirements may vary
with different brands of appliances.
Application Guide
To select the right generator for your needs, total the wattage
of the items to be run at the same time.
Run
Electric Appliance
Wattage
ContractorEmergency ReliefRecreational
3/8" Hand Drill
Jigsaw
1/3 HP Airless Sprayer
6" Bench Grinder
Belt Sander
Demolition Hammer
7 1/4" Circular Saw
Light Bulb
Home Security
Television
Microwave
Toaster Oven
Portable Heater (5,000 BTU)
Furnace Fan
Refrigerator/Freezer
Sump Pump
Clothes Washer
Water Heater
Air Conditioner (20,000 BTU)
12V DC Battery Charger
Radio
Slow Cooker
Electric Blanket
Electric Skillet
Coffee Maker
Small Refrigerator
100 250 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500
Start

16 — ENG
HOUSEHOLD WATTAGE CALCULATOR
WATTAGE CALCULATIONS
APPLIANCE OR
LOAD DEVICE*
REFRIGERATOR/
FREEZER
800
SMALL REFRIGERATOR
AIR COND.(ROOM)
SUMP PUMP 1/2 HP
600
TELEVISION
CAUTION !!
HOT PLATE
MICROWAVE
SPACE HEATER
2400
1000
3
2
LIGHTING
60 WATT BULBS
75 WATT BULBS
100 WATT BULBS
300 WATT BULBS
ELECTRIC LOAD GRAND TOTAL
THIS TOTAL MUST BE LESS THAN YOUR GENERATOR RATING
WATTAGE RATING OF YOUR GENERATOR
TOTAL
THIS TOTAL MUST BE GREATER THAN YOUR HOUSEHOLD WATTAGE LOAD
TYPICAL DEVICE
WATTAGE**
2400
1800
7200
2000
300
1500
800
1500
WATER HEATER 4000
TIMES NUMBER
OF BULBS
60
75
100
300
CAUTION !!
WATTS
DEVICES WITH HIGH STARTING (INDUCTIVE)LOADS
RUN WATTS TIMES (X) START FACTOR
DO NOT CONNECT VOLTAGE SENSITIVE
ELECTRONIC EQUIPMENT (TV SET, COMPUTER,
ETC.) DIRECTLY TO YOUR GENERATOR. IF YOU USE
THE GENERATOR TO POWER SENSITIVE EQUIPMENT
YOU MUST USE A U.L. LISTED VOLTAGE SURGE
PROTECTOR.
NOTICE: FAILURE TO USE A U.L. LISTED VOLTAGE
SURGE PROTECTOR WILL DAMAGE YOUR
EQUIPMENT AND VOID YOUR WARRANTY.
3
3
THE IDLE CONTROL MUST BE IN THE
OFF POSITION WHEN OPERATING
LARGE MOTOR LOADS (FREEZERS,
REFRIGERATORS,ETC.) OR VOLTAGE
SENSITIVE ELECTRONIC EQUIPMENT
(TV, COMPUTERS, ETC.)
FURNACE FAN 1/3 HP
800 3 2400
WELL PUMP 1/2 HP
1000 2 2000
*FOR PRODUCTS NOT
LISTED REFER TO
CALCULATION
INSTRUCTIONS
**AVERAGE VALUES -
ACTUAL INDIVIDUAL
DEVICE VOLTAGES MAY
BE HIGHER OR LOWER
x
x
x
x
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
x
x
x
x
x
x
=
=
=
=
=
=
=
=
=
=
=

17 —ENG
PROBLEM CAUSE CORRECTION
Engine will not start
No electrical output
Repeated circuit breaker tripping
Generator overheating
1. Low on fuel or oil.
2. Ignition switch in "Off" position.
3. Faulty spark plug.
4. Choke in wrong position.
5. Fuel shut-off valve in closed
position.
6. Unit loaded during start-up.
7. Spark plug wire loose.
1. Faulty receptacle.
2. Circuit breaker kicked out.
3. Defective capacitor.
4. Faulty power cord.
1. Overload
2. Faulty cords or equipment.
1. Generator overloaded.
2. Insufficient ventilation.
1. Add fuel or oil.
2. Turn to "ON" position
3. Replace spark plug.
4. Adjust choke accordingly.
5. Open fuel shut-off valve.
6. Remove load from unit.
7. Attach wire to spark plug.
1. Have Service Center replace.
2. Depress and reset.
3. Have Service Center replace
capacitor.
4. Repair or replace cord.
1. Reduce load.
2. Check for damaged, bare, or
frayed wires on equipment.
Replace.
1. Reduce load.
2. Move to adequate supply of
fresh air.
TROUBLESHOOTING GUIDE

18 —ENG
NOTES

19 —ENG
NOTES

20 —ENG
ENGINE
GAS
WATTAGE
WIRING
ENGINE
Generator Quick Facts
Use clean, fresh gasoline with a minimum 87 octane rating. Do not add gasoline
during or immediately after use.
ALWAYS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT
Most generators are equipped with a low-oil shutdown. If the oil is low or if the
Generator is not level, the engine will not start.
Refer to engine owner’s manual for oil recommendations.
CALL 1-888-559-8550 TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU FOR
REPAIRS AND SERVICE PART PURCHASES
Make wattage calculations before use. Refer to general operator’s manual for further
instructions.
Contact an electrician for any wiring instructions. If wiring into a house, a double-throw
transfer switch and a heavy duty cord set must be used.
Add stabilizer to fuel tank and run engine for 5 minutes before storage.
ENGINE
OIL
Use a standard (12V) lawn and garden battery with a minimum of 45 A.H. or 210 CCA.
The voltage and frequency are regulated by the rpm’s of the engine. Do not adjust the
throttle or governor to achieve higher performance. This will only alter the factory Pre-
set settings and damage anything connected to the generator.
STORAGE When in long term storage, operate the generator every 60 days for at least 10 minutes
with a load on it. This will prevent the loss of residual magnetism that produces the
electricity.
BATTERY
V
OLT
REG.
Be sure a volt/amp surge protector is used when sensitive electronic equipment is
used, such as: televisions, computers, stereos, and etc…The damage of such
e
q
ui
p
ment without the use of a
p
rotector WILL NOT be covered under warrant
y
.
Do not adjust or attempt maintenance without consulting engine manual or an
authorized engine service center.
Allow the generator to run 5 minutes at no load for the engine and the genhead to
stabilize.
OPERATION Make sure the adequate size of extension cord is used. Refer to the Grounding
Instructions/Extension Cord section of the owners manual.
If the generator is operating equipment that is drawing half of the rated watts it is
considered 50% load. Using all of the rated watts is considered 100% load.
Porter-Cable Corporation
4825 Highway 45 North
P.O. Box 2468
Jackson, TN 38302-2468
1-888-559-8550