POSEIDON PE 250-MVE User manual

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Table of contents
1Preface
1.1 About this manual ................................................................................................... 9
1.1.1 Purpose of this manual ............................................................................................9
1.1.2 Contents of this manual .......................................................................................... 9
1.1.3 Target groups of this manual ...................................................................................9
1.1.4 Symbols used ........................................................................................................10
1.2 About this product ................................................................................................ 11
1.2.1 Identifying the product ..........................................................................................11
1.2.2 Application ............................................................................................................ 11
1.2.3 Scope of supply .....................................................................................................11
1.2.4 Versions and equipment ....................................................................................... 12
1.2.5 Options ................................................................................................................. 12
1.2.6 Applied standards ................................................................................................. 12
1.2.7 Contact data BAUER KOMPRESSOREN .................................................................13
2 For your safety
2.1 Intended usage ..................................................................................................... 15
2.2 Improper use .........................................................................................................15
2.3 Display and meaning of warnings ..........................................................................16
2.3.1 Hazard classes ...................................................................................................... 16
2.3.2 Structure of the warnings ......................................................................................16
2.3.3 Danger warnings on the machine ..........................................................................17
2.4 Product safety .......................................................................................................18
2.4.1 Fundamental safety information ............................................................................18
2.4.2 Safety instructions regarding transport and loading work .....................................19
2.4.3 Safety information regarding operation .................................................................20
2.4.4 Safety instructions regarding maintenance, service and repairs ...........................20
2.4.5 Safety instructions regarding cleaning .................................................................. 21
2.4.6 Particular dangers .................................................................................................22
2.4.7 Safety and monitoring equipment ......................................................................... 23
2.5 Instructions regarding emergency .........................................................................24
2.5.1 Behaviour in case of faults and emergencies ........................................................ 24
2.6 Organisational duties ............................................................................................ 25
2.6.1 Personnel selection and qualification ....................................................................25
2.6.2 Duties of the operating company .......................................................................... 26
2.6.3 Duties of the personnel .........................................................................................26
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2.7 Safety regulations ................................................................................................. 27
3Product description
3.1 Structure and function .......................................................................................... 29
3.1.1 Unit overview ........................................................................................................ 29
3.2 Display elements ...................................................................................................31
3.2.1 Overview of display elements ................................................................................31
3.2.2 SECURUS monitoring unit .....................................................................................32
3.2.3 B-TIMER display and operating elements .............................................................. 33
3.3 Control elements ...................................................................................................34
3.3.1 Operating keys ......................................................................................................34
3.3.2 Filling equipment ...................................................................................................34
3.4 Operating modes ...................................................................................................35
3.4.1 Semi-automatic .....................................................................................................35
3.4.2 Fully automatic ......................................................................................................35
4 Technical data
4.1 Technical data PE 250-MVE .................................................................................. 37
4.2 Technical data PE 300-MVE .................................................................................. 39
4.3 Technical data Compressor block ......................................................................... 40
4.3.1 Technical data compressor block IK120 ............................................................... 40
4.4 Technical data Filter system ..................................................................................41
4.4.1 Technical data Filter system P31 .......................................................................... 41
4.4.2 Technical data filter system P41 ........................................................................... 41
4.5 Technical data Motor ............................................................................................ 42
5 Transport and storage
5.1 Transport ...............................................................................................................43
5.1.1 Checking the cargo ............................................................................................... 43
5.1.2 Preparing for transport ..........................................................................................43
5.1.3 Transport ...............................................................................................................44
5.2 Storage and preservation ......................................................................................45
5.2.1 Selecting the storage location ...............................................................................45
5.2.2 Preparing for preservation .....................................................................................45
5.2.3 Preservation ..........................................................................................................46
5.2.4 Inspecting the unit during storage ........................................................................ 46
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6 Installation
6.1 Preparing the installation site ................................................................................47
6.2 Installing the unit .................................................................................................. 48
6.2.1 Installing the unit .................................................................................................. 48
6.2.2 Ensuring cooling ....................................................................................................49
6.2.3 Installing the B-TIMER ........................................................................................... 53
6.3 Electrical connection of the unit ............................................................................54
6.4 Having the unit accepted ...................................................................................... 54
7 Commissioning and operation
7.1 Starting up the unit ............................................................................................... 55
7.1.1 Checks before each commissioning ......................................................................55
7.1.2 Starting up the unit for the first time .....................................................................56
7.1.3 Commissioning the unit after longer downtimes ...................................................57
7.1.4 Checking the direction of rotation of the motor ....................................................58
7.1.5 Preparing for the operation with B-TIMER ............................................................. 59
7.2 Switching the unit on ............................................................................................ 59
7.3 Operation .............................................................................................................. 60
7.3.1 Switching the unit off ............................................................................................ 60
7.3.2 Behaviour in case of emergency ........................................................................... 60
7.3.3 Monitoring operation .............................................................................................60
7.3.4 Operating the B-TIMER ..........................................................................................61
7.3.5 Filling operation .................................................................................................... 65
8 Troubleshooting
8.1 Fault finding and fault correction .......................................................................... 69
8.1.1 Fault finding in drive motor ................................................................................... 69
8.1.2 Fault finding in compressor block ......................................................................... 69
8.1.3 Fault finding in electrical control system ...............................................................70
8.1.4 Error display B-TIMER ............................................................................................70
8.1.5 Fault finding in automatic condensate drain ......................................................... 71
9 Maintenance
9.1 Evidence of maintenance ...................................................................................... 73
9.2 Maintenance table ................................................................................................ 73
9.3 Resources for maintenance and repairs ................................................................74
9.3.1 Bolt torques .......................................................................................................... 74
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