POSEIDON PE 250-MVE User manual

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Table of contents
1Preface
1.1 About this manual ................................................................................................... 9
1.1.1 Purpose of this manual ............................................................................................9
1.1.2 Contents of this manual .......................................................................................... 9
1.1.3 Target groups of this manual ...................................................................................9
1.1.4 Symbols used ........................................................................................................10
1.2 About this product ................................................................................................ 11
1.2.1 Identifying the product ..........................................................................................11
1.2.2 Application ............................................................................................................ 11
1.2.3 Scope of supply .....................................................................................................11
1.2.4 Versions and equipment ....................................................................................... 12
1.2.5 Options ................................................................................................................. 12
1.2.6 Applied standards ................................................................................................. 12
1.2.7 Contact data BAUER KOMPRESSOREN .................................................................13
2 For your safety
2.1 Intended usage ..................................................................................................... 15
2.2 Improper use .........................................................................................................15
2.3 Display and meaning of warnings ..........................................................................16
2.3.1 Hazard classes ...................................................................................................... 16
2.3.2 Structure of the warnings ......................................................................................16
2.3.3 Danger warnings on the machine ..........................................................................17
2.4 Product safety .......................................................................................................18
2.4.1 Fundamental safety information ............................................................................18
2.4.2 Safety instructions regarding transport and loading work .....................................19
2.4.3 Safety information regarding operation .................................................................20
2.4.4 Safety instructions regarding maintenance, service and repairs ...........................20
2.4.5 Safety instructions regarding cleaning .................................................................. 21
2.4.6 Particular dangers .................................................................................................22
2.4.7 Safety and monitoring equipment ......................................................................... 23
2.5 Instructions regarding emergency .........................................................................24
2.5.1 Behaviour in case of faults and emergencies ........................................................ 24
2.6 Organisational duties ............................................................................................ 25
2.6.1 Personnel selection and qualification ....................................................................25
2.6.2 Duties of the operating company .......................................................................... 26
2.6.3 Duties of the personnel .........................................................................................26
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2.7 Safety regulations ................................................................................................. 27
3Product description
3.1 Structure and function .......................................................................................... 29
3.1.1 Unit overview ........................................................................................................ 29
3.2 Display elements ...................................................................................................31
3.2.1 Overview of display elements ................................................................................31
3.2.2 SECURUS monitoring unit .....................................................................................32
3.2.3 B-TIMER display and operating elements .............................................................. 33
3.3 Control elements ...................................................................................................34
3.3.1 Operating keys ......................................................................................................34
3.3.2 Filling equipment ...................................................................................................34
3.4 Operating modes ...................................................................................................35
3.4.1 Semi-automatic .....................................................................................................35
3.4.2 Fully automatic ......................................................................................................35
4 Technical data
4.1 Technical data PE 250-MVE .................................................................................. 37
4.2 Technical data PE 300-MVE .................................................................................. 39
4.3 Technical data Compressor block ......................................................................... 40
4.3.1 Technical data compressor block IK120 ............................................................... 40
4.4 Technical data Filter system ..................................................................................41
4.4.1 Technical data Filter system P31 .......................................................................... 41
4.4.2 Technical data filter system P41 ........................................................................... 41
4.5 Technical data Motor ............................................................................................ 42
5 Transport and storage
5.1 Transport ...............................................................................................................43
5.1.1 Checking the cargo ............................................................................................... 43
5.1.2 Preparing for transport ..........................................................................................43
5.1.3 Transport ...............................................................................................................44
5.2 Storage and preservation ......................................................................................45
5.2.1 Selecting the storage location ...............................................................................45
5.2.2 Preparing for preservation .....................................................................................45
5.2.3 Preservation ..........................................................................................................46
5.2.4 Inspecting the unit during storage ........................................................................ 46
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6 Installation
6.1 Preparing the installation site ................................................................................47
6.2 Installing the unit .................................................................................................. 48
6.2.1 Installing the unit .................................................................................................. 48
6.2.2 Ensuring cooling ....................................................................................................49
6.2.3 Installing the B-TIMER ........................................................................................... 53
6.3 Electrical connection of the unit ............................................................................54
6.4 Having the unit accepted ...................................................................................... 54
7 Commissioning and operation
7.1 Starting up the unit ............................................................................................... 55
7.1.1 Checks before each commissioning ......................................................................55
7.1.2 Starting up the unit for the first time .....................................................................56
7.1.3 Commissioning the unit after longer downtimes ...................................................57
7.1.4 Checking the direction of rotation of the motor ....................................................58
7.1.5 Preparing for the operation with B-TIMER ............................................................. 59
7.2 Switching the unit on ............................................................................................ 59
7.3 Operation .............................................................................................................. 60
7.3.1 Switching the unit off ............................................................................................ 60
7.3.2 Behaviour in case of emergency ........................................................................... 60
7.3.3 Monitoring operation .............................................................................................60
7.3.4 Operating the B-TIMER ..........................................................................................61
7.3.5 Filling operation .................................................................................................... 65
8 Troubleshooting
8.1 Fault finding and fault correction .......................................................................... 69
8.1.1 Fault finding in drive motor ................................................................................... 69
8.1.2 Fault finding in compressor block ......................................................................... 69
8.1.3 Fault finding in electrical control system ...............................................................70
8.1.4 Error display B-TIMER ............................................................................................70
8.1.5 Fault finding in automatic condensate drain ......................................................... 71
9 Maintenance
9.1 Evidence of maintenance ...................................................................................... 73
9.2 Maintenance table ................................................................................................ 73
9.3 Resources for maintenance and repairs ................................................................74
9.3.1 Bolt torques .......................................................................................................... 74
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9.3.2 Bolt tightening sequence .......................................................................................75
9.3.3 Lubricant ...............................................................................................................75
9.3.4 Lubrication oil ....................................................................................................... 76
9.3.5 Adhesive and sealant ............................................................................................ 77
9.3.6 Test medium ......................................................................................................... 77
9.4 De-pressurising the unit ........................................................................................77
9.5 Maintenance activities - Lubricating oil system .....................................................78
9.5.1 Checking the oil level ............................................................................................ 78
9.5.2 Oil change ............................................................................................................. 79
9.5.3 Changing the oil type ............................................................................................ 82
9.5.4 Venting the oil pump .............................................................................................83
9.6 Maintenance activities - Intake section .................................................................84
9.6.1 Replacing the suction filter ................................................................................... 84
9.7 Maintenance activities filter system ......................................................................85
9.7.1 Changing the cartridge of the purifier ................................................................... 85
9.8 Maintenance activities pressure retention valve ................................................... 88
9.8.1 Checking the pressure retention valve ..................................................................88
9.8.2 Adjusting the pressure retention valve ..................................................................88
9.9 Maintenance activities for filling equipment ..........................................................89
9.9.1 Maintaining the filling valves ................................................................................. 89
9.10 Maintenance activities safety valves .....................................................................91
9.10.1 Checking the function ........................................................................................... 92
9.10.2 Checking the blow-off pressure .............................................................................92
9.11 Maintenance activities pressure gauge .................................................................93
9.12 Maintenance activities - Intake valves and pressure valves .................................. 94
9.12.1 Servicing the suction valves and pressure valves ..................................................94
9.12.2 Replacing the suction valves and pressure valves .................................................94
9.13 Maintenance activities - Automatic condensate drain ...........................................95
9.13.1 Checking the function of the automatic condensate drain ....................................95
9.13.2 Adjusting the timer ................................................................................................96
9.14 Maintenance activities electrical system ...............................................................98
9.14.1 Maintaining the electrical control systems ............................................................98
9.14.2 Adjusting the final pressure switch ....................................................................... 99
9.14.3 Replace the battery of the B-TIMER .......................................................................99
9.15 Maintenance activities drive system ................................................................... 100
9.15.1 Electric motor maintenance ................................................................................ 100
9.15.2 V-belt maintenance .............................................................................................101
10 Disassembly and disposal
10.1 Decommissioning ................................................................................................103
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10.2 Dispose the unit ..................................................................................................103
11 Appendix
11.1 Declaration of conformity ................................................................................... 105
11.2 Connection rating table for three-phase AC motors (400 V / 500 V) ................. 106
11.3 Filter cartridge replacement intervals ................................................................. 107
11.3.1 Filter cartridge service lives for cartridge 062565 .............................................. 108
11.3.2 Filter cartridge service lives for cartridge 067224 .............................................. 109
11.3.3 Filter cartridge service lives for cartridge 80100 ................................................ 110
11.3.4 Filter cartridge service lives for cartridge 80114 ................................................ 111
Index
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1 Preface
1.1 About this manual
Depending on the version, the unit may look different from the images in this docu-
ment.
1.1.1 Purpose of this manual
This manual will make it easier to become familiar with the product and make use
of its intended application possibilities. The manual contains important information
for operating the product safely, properly and economically. Following the instruc-
tions in this manual will help to avoid dangers, minimise repair costs and down-
times, and increase the reliability and service life of the product.
1.1.2 Contents of this manual
In addition to general safety instructions and a product description, this manual
contains instructions for all life phases of the product ranging from unpacking to
disposal.
Further information like drawings, diagrams, spare parts list or accompanying
booklets as well as manuals of additional devices (if available) are enclosed at the
end of this manual and are a part of this manual, refer to Chapter 11.1, Page 105
and the following.
All the information in this manual is correct at the time of printing.
BAUER KOMPRESSOREN reserves the right to make technical changes that facili-
tate an improvement or raise the safety standard.
1.1.3 Target groups of this manual
The manual is intended for the following target groups:
•Operating company of the machine
•Operating personnel
•Assembly personnel and maintenance personnel
•Testing personnel
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1.1.4 Symbols used
The following symbols are used in the manual:
Symbol Meaning
Dangers for persons. For more information,
see Chapter 2.3 Display and meaning of warn-
ings, Page 16.
Information for understanding or optimising
the work processes.
Information for solving problems or for trou-
bleshooting.
Prerequisite for an operating procedure.
Operating procedure, also measures in a
warning.
1.
2.
...
Step-by-step operating procedure. Follow the
sequence.
End result
Follow the instructions for safe disposal.
Tab. 1 Symbols used and their meaning
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