Poulan Pro PB195H42LT Owner's manual

REPAIR PARTS MANUAL
MODEL: 96042003602
PB195H42LT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
WARNING:
Read this Manual and follow all Warnings
and Safety Instructions. Failure to do so can
result in serious injury.
IMPORTANT MANUAL Do Not Throw Away
419087 1-7-08 SBW Printed in U.S.A.
03076

2
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor
when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,
it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:
• Product - “Tractor”
• MODEL NUMBER - “PB195H42LT (96042003602)”
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL............................................................................................................4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE.................................................................................................................10-11
STEERING .................................................................................................................12
SEAT ..........................................................................................................................13
MOWER DECK .....................................................................................................14-15
MOWER LIFT.............................................................................................................16
DECALS..................................................................................................................... 17
WARRANTY...............................................................................................................18

3
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
SM
B
GL
2
3
1
6
A2A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH11
IGNITION SWITCH
CIRCUIT
POSITION
OFF B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
BLUE
BLUE BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
D
E
R
RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(OPTIONAL)
12V
BLACK
A
AMMETER
(OPTIONAL)
RED
BLACK
BROWN
HEADLIGHTS
LIGHT SWITCH
ORANGE
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36
SCHEMATIC

4
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36
ELECTRICAL
30 33
34
22
79 21
41
42
26
43 27
40
71
16
87
25
T02S
90
28
55
With 12V Outlet Option
59
103
With Service Minder Option
4646
94
92
29
93
2

5
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4
8 193228 Box Battery
16 176138 Switch Interlock
21 183759 Harness Socket Light
22 4152J Bulb, Light #1156
25 401662 Cable Battery 6 Ga. Red 14.5
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 198885 Cable Ground 18" Rear Battery Blk 6 Ga.
29 401545 Switch Seat
30 193350 Switch Ign
33 411935 Key/Chain
34 110712X Switch Light/Reset
40 401098 Harness Ign
41 17720408 Screw 1/4-20 unc x 1/2
42 131563 Cover Terminal Red
43 192507 Solenoid
55 17060512 Screw 5/16-18 x 3/4
71 400449 Harness Ign. Chass.
79 175242 Socket Asm. Bulb Twistlock
87 197802 Switch Interlock Clutch Cable
90 400725 Cover Terminal
92 196615 Harness Pigtail Console ROS
93 192540 Screw Plastic 10-14 x 2.0
94 191834 Modual Reverse ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

6
37
181
181
194
194
36
236
236
183
152
159
2
159
230
180
162
196
68
287
159
Chassis-tex_elite-sv pro_9
197
138
182
176
175
177
130
151
176
130
150
228
194
228
5
137
14
18
208
207
15
25
186
176
176
235
235
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36
CHASSIS

7
2 194263 Drawbar
5 197783X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 183828 Grille
25 183835X599 Lens Grille RH
36 17060512 Screw 5/16-18 x 3/4
37 414872X428 Fender
68 17490508 Screw Thdrol 5/16-18 x 1/2
130 416358 Screw #10 x 0.750 ROS Thread
137 184921 Bumper Hood
138 193224X428 Cupholder
150 184322 Duct Heat Hood
151 407807 Bracket Pivot
152 194329 Shield Browning/Debris
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195228 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
186 183829X428 Insert Grille
194 73900500 Nut Lock Hex Flange 5/16-18
196 414581 Console Asm. Deck Lift
197 409167 Rod Pivot Chassis
207 183833 Bezel Grille RH
208 183832 Bezel Grille LH
228 195161 Stud Fastener
230 170165 Bolt Shoulder 5/16-18
235 406129 Spacer Fender
236 73930500 Nut center Lock 5/16-18
287 17600406 Screw Hex Washead 1/4-20 x 3/8
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36
CHASSIS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION

8
70
74
56 185
171
51
231
170
165
161
166
2
183
205
205 37
33
drive-tex_T2_fender_5_r1
1
2
162
99
153
279
153
125
184
221
42
29
159
64
188
35
167 160
159
15
17
232
233
175
23
166
176
178
174
22
162
125
73
116
73
116
186
189
49
187
50
51
52
51
114
122
121
80
125
125
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36
DRIVE

9
KEY PART
NO. NO. DESCRIPTION
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36
DRIVE
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
1 418219 Transaxle, Hydro Gear T2
(See Transaxle Manufacturer)
2 123583X Key Square
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
22 197660 Rod Shift
23 409154X421 Knob
29 408391 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 125907X V-Belt, Drive
64 196200 Shaft Asm. Pedal Brake Control
70 193220X428 Console
73 74490544 Bolt Hex 5/16-18 Gr. 5
74 142432 Screw 1/4 x 1/2
80 408393 Strap Torque
99 408418 Rod Spring Bypass
114 73800500 Nut Lock 5/16-18 unc
116 73900500 Nut Lock Hex Flange 5/16-18
121 175611 Bracket Strap Torque
122 72010520 Bolt 5/16-18 x 2.50
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring 1"
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 105709X Spring, Return, Clutch
162 408784 Adapter Transaxle
165 196212 Bushing
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 413430 Keeper Belt Centerspan
171 72110622 Bolt
174 197289 Nut Push
175 408539 Shaft Asm Shift
176 196214 Arm Clevis Rod Shift
178 197456 Spring Shift
183 156972 Spacer Axle
184 198403X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
221 403187 Retainer Spring Clip Handle
231 407287 Idler V-Groove 1.688" Offset
232 74780716 Bolt 7/16-14 x 1 Gr 5
233 405296 Washer Serrated
279 408538 Link Shift

10
21
20
OPTIONAL EQUIPMENT
Spark Arrester
29
18
15
37
28
engine-bs-1cyl-tex_4
12
42
85
9
90
84
45
1
81
82
69 2
79
97
96
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36
ENGINE