Poulan Pro XT PXT195G42 Owner's manual

REPAIR PARTS MANUAL
MODEL:
PXT195G42
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
WARNING:
Read this Manual and follow all Warnings
and Safety Instructions. Failure to do so
can result in serious injury.
532 43 91-61
IMPORTANT MANUAL DO NOT THROW AWAY
03131

2
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor
when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,
it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:
• Product - “TRACTOR”
• MODEL NUMBER - “PXT195G42 (96046002200)”
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL............................................................................................................4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE.................................................................................................................10-11
STEERING ............................................................................................................12-13
MOWER DECK .....................................................................................................14-15
MOWER LIFT............................................................................................................. 16
SEAT .......................................................................................................................... 17
DECALS..................................................................................................................... 18
WARRANTY..............................................................................................BACK PAGE

3
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
SM
B
GL
2
3
1
6
A2A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH11
IGNITION SWITCH
CIRCUIT
POSITION
OFF B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
BLUE
BLUE BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
DER
RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(OPTIONAL)
12V
BLACK
A
AMMETER
(OPTIONAL)
RED
BLACK
BROWN
HEADLIGHTS
LIGHT SWITCH
ORANGE
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.
TRACTOR - - MODEL NO. PXT195G42 (96046002200), PRODUCT NO. 960 46 00-22
SCHEMATIC

4
30 33
34
22
79 21
41
42
26
43 27
40
71
16
87
25
T02K
90
28
55
With 12V Outlet Option
59
103
With Service Minder Option
4646
94
92
29
93
2
TRACTOR - - MODEL NO. PXT195G42 (96046002200), PRODUCT NO. 960 46 00-22
ELECTRICAL

5
KEY PART
NO. NO. DESCRIPTION
1 532 16 34-65 Battery
2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4
8 532 19 32-28 Box Battery
16 532 17 61-38 Switch Interlock Push-In
21 532 40 02-52 Harness Socket Light w/4152J
22 532 00 41-52 Bulb Light
25 532 41 28-94 Cable Starter
26 532 17 51-58 Fuse
27 873 51 04-00 Nut Keps Hex 1/4-20 unc
28 532 19 88-85 Cable, Ground
29 532 19 27-49 Switch, Seat
30 532 19 33-50 Switch, Ign
33 532 41 19-35 Key/Chain
34 532 11 07-12 Switch Light / Reset
40 532 40 10-98 Harness Ign. Dash
41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2
42 532 13 15-63 Cover, Terminal
43 532 19 25-07 Solenoid
55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4
71 532 40 04-49 Harness Chassis
79 532 17 52-42 Socket Asm Bulb
87 532 19 78-02 Switch Interlock Clutch Cable
90 532 43 53-95 Cover Square Terminal
92 532 19 66-15 Harness Pigtail Reverse Switch
93 532 19 25-40 Screw Plastite 10-14 x 2.0
94 532 19 18-34 Module Reverse ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
TRACTOR - - MODEL NO. PXT195G42 (96046002200), PRODUCT NO. 960 46 00-22
ELECTRICAL

6
153
130
176
151
225
5
176
176
130
18
130 130
150
191
297
68
68
68
68
183
183
236
236
34
235
235
68
68
213
218
chassis-tex_TEX LT PRED_42
52
217
189
189
152
228
228
194
180
159
159
237
237
58
189
189
177
175
176
182
181
287
37
162
138
181
194
194
36
36
196
14
TRACTOR - - MODEL NO. PXT195G42 (96046002200), PRODUCT NO. 960 46 00-22
CHASSIS AND ENCLOSURES

7
5 532 42 57-72 Dash
14 532 43 94-61 Hood
18 532 42 65-11 Grille
34 532 19 61-25 Plate Engine
36 817 06 05-12 Screw 5/16-18 x 3/4
37 532 42 47-39 Fender
52 873 68 05-00 Nut Crown Lock 5/16-18
58 532 19 46-23 Drawbar Upper
68 817 49 05-08 Screw Thdrol. 5/16-18 x 1/2
130 532 41 63-58 Screw #10 x 0.750
138 532 40 97-30 Cupholder
150 532 40 83-10 Air Duct
151 532 18 75-68 Bracket Pivot
152 532 19 95-35 Shield Browning
153 532 40 97-40 Lens
159 817 00 06-12 Screw 3/8-16 x 3/4
162 532 14 24-32 Screw 1/4 x 1/2
175 532 19 94-72 Crossmember
176 532 40 07-76 Screw 10-24 x 5/8
177 532 19 52-28 Bushing Steering
180 532 19 54-57 Chassis
181 532 40 47-96 Bushing Mtg. Fender Crgo.
182 532 40 71-76 Dash Lower
183 874 52 05-20 Bolt 5/16-18 x 1-1/4
189 817 00 05-12 Screw 5/16-18 x 3/4
191 532 41 65-02 Insert Reflective RH
194 873 90 05-00 Nut Lock Hex Flange 5/16-18
196 532 42 72-53 Console Asm. Deck Lift
213 874 76 05-12 Bolt Hex Hd. 5/16-18 unc x 3/4
217 532 40 91-67 Rod Pivot Hood
218 532 19 63-95 X-Piece Hood Stop
225 532 43 94-63 Bumper
228 532 19 51-61 Stud Fastener
235 532 40 61-29 Spacer Fender
236 873 93 05-00 Nut Lock 5/16-18
237 532 40 37-04 Plug Mount Cargo
287 817 60 04-06 Screw 1/4-20 x 3/8
297 532 40 18-27 Insert Reflective
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
TRACTOR - - MODEL NO. PXT195G42 (96046002200), PRODUCT NO. 960 46 00-22
CHASSIS AND ENCLOSURES

8
56
29
232
233 165166
64
188
17
195
125
161
35
175
192
134
192
157
141
140
139
23
178
174
176
22
15
15
203
184
167
160
160
42
159
159
166
155
61
202
drive-tex_peerless_fender_51
116
193
2
73 26
158
1
2
37
205 33
1
221
186
189
49
187
50
51
52
51
190
70
74
183
185
172
125
172
125
TRACTOR - - MODEL NO. PXT195G42 (96046002200), PRODUCT NO. 960 46 00-22
DRIVE

9
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
1 - - - - - - Transaxle, Peerless 206-565
2 532 12 35-83 Key Square
15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.
17 532 19 72-97 Spring, Brake
22 532 19 76-60 Rod Shift
23 532 10 69-33 Knob
26 532 19 74-55 Spring Brake Return
29 532 19 72-67 Rod, Brake
33 812 00 00-01 Ring E
35 532 40 10-31 Rod, Brake, Park
37 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.
42 532 12 48-72 Cover, Foot Pedal
49 872 11 06-14 Bolt
50 532 19 43-27 Pulley Idler Flat
51 873 90 06-00 Lock Nut 3/8-16
52 532 19 43-26 Idler V-Groove
56 532 19 43-46 V-Belt, Drive
61 532 12 36-66 Pulley Transaxle
64 532 19 62-00 Shaft Asm. Pedal Brake Control
70 532 19 63-75 Console Shift
73 874 49 05-40 Bolt Hex Flghd 5/16-18 Gr. 5
74 532 14 24-32 Screw Hex Wsh 1/4 x 1/2
116 873 90 05-00 Nut Lock Hex Flange 5/16-18
125 817 00 05-12 Screw 5/16-18 x 3/4
134 532 19 76-58 Asm Shift
139 874 55 04-12 Bolt 1/4-28 unf Gr. 8 w/Patch
140 810 04 04-00 Washer Lock Hvy Helical 1/4
141 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga.
155 812 00 00-28 Ring Retainer
157 532 10 57-01 Washer Plate Shift
158 532 19 43-52 Belt Keeper
159 876 02 04-12 Pin Cotter 1/8 x 3/4
160 532 16 94-84 Retainer Clip
161 532 10 57-09 Spring, Return, Clutch
165 532 19 62-12 Busing Shaft Brake Hand Control
166 532 42 91-64 Nut Push .625
167 532 40 52-57 Latch Brake Parking
172 532 19 76-57 Strap Torque LH
174 532 19 72-89 Nut Push
175 532 19 62-24 Shaft Asm. Shift
176 532 19 62-14 Arm Clevis Rod Shift
178 532 19 74-56 Spring Shift
183 532 15 49-23 Spacer Axle
184 532 40 97-47 Handle Parking Brake
185 872 11 06-22 Bolt 3/8-16 unc x 2-3/4 Gr. 5
186 532 19 43-21 Spacer Retainer
187 819 13 32-10 Washer
188 532 19 43-23 Link Clutch Ground Drive
189 532 19 43-17 Bellcrank Ground Drive
190 532 19 43-18 Keeper Bellcrank Ground Drive
192 532 15 03-60 Nut Lock Center 1/4-28 Fnthd
193 817 06 05-12 Screw 5/16-18 x 3/4
195 532 19 73-32 Bracket Brake Rod
202 532 16 62-31 Link Transaxle
203 819 11 11-16 Washer 11/32 x 11/16 x 16 Ga.
205 532 12 17-48 Washer 25/32 x 1-5/8 16 Ga.
221 532 40 31-87 Retainer Spring Clip Handle
232 874 78 07-16 Bolt Hex 7/16-14 x 1 Gr. 5
233 532 40 52-96 Washer Serrated
TRACTOR - - MODEL NO. PXT195G42 (96046002200), PRODUCT NO. 960 46 00-22
DRIVE

10
21
20
OPTIONAL EQUIPMENT
Spark Arrester
29
18
15
37
28
engine-tex_BS_36
12
42
85
9
90
84
45
1
122
69 2
79
97
96
37
TRACTOR - - MODEL NO. PXT195G42 (96046002200), PRODUCT NO. 960 46 00-22
ENGINE