Powell BriteSpot BSG3 Training manual

Instruction Bulletin - 01.4IB.48040C
BriteSpot™ BSG3
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BriteSpot™ BSG3 01.4IB.48040C
Contact Information
Powell Electrical Systems, Inc.
powellind.com
[e-mail]
Service Division
PO Box 12818
Houston, Texas 77217-2818
Tel: [phone]
Fax: [phone]

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01.4IB.48040C
Signal Words
As stated in ANSI Z535.4-2007, the signal word is
a word that calls attention to the safety sign and
designates a degree or level of hazard seriousness.
The signal words for product safety signs are
“Danger”, “Warning”, “Caution”, and "Notice.
These words are defined as:
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
!
DANGER
!
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
!
CAUTION
CAUTION, used with the safety alert symbol,
indicates a hazardous situation which, if not
avoided, could result in minor or moderate
injury.
CAUTION, used without the safety alert
symbol, is used to address practices not
related to personal injury.
CAUTION
NOTICE
NOTICE is used to address practices not related
to personal injury.
Qualified Person
For the purposes of this manual, a qualified
person, as stated in NFPA 70E®, is one who has
skills and knowledge related to the construction
and operation of the electrical equipment and
installations and has received safety training to
recognize and avoid the hazards involved. In
addition to the above qualifications, one must also
be:
1. trained and authorized to energize,
de-energize, clear, ground, and tag circuits
and equipment in accordance with
established safety practices.
2. trained in the proper care and use of
personal protective equipment (PPE)
such as rubber gloves, hard hat, safety
glasses or face shields, flash clothing, etc.,
in accordance with established safety
practices.
3. trained in rendering first aid if necessary.

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01.4IB.48040C
Contents
Ch 1 General Information ..................................................................................................1
A. Scope ...............................................................................................................................................................2
B. purpoSe ............................................................................................................................................................2
c. ApprovAlS And certificAtionS ..............................................................................................................................2
1) Safety Information .................................................................................................................................................................. 2
2) FCC Statement ......................................................................................................................................................................... 2
3) EMC Directive ........................................................................................................................................................................... 2
d. inStruction BulletinS AvAilABle electronicAlly ....................................................................................................3
Ch 2 Safety .......................................................................................................................4
A. SAfe Work condition .........................................................................................................................................4
B. SAfety GuidelineS ...............................................................................................................................................4
c. GenerAl ............................................................................................................................................................5
d. Specific .............................................................................................................................................................5
e. SAfety lABelS ....................................................................................................................................................5
Ch 3 Equipment Description ............................................................................................6
A. GenerAl ............................................................................................................................................................6
B. SenSing SyStem Overview ......................................................................................................................6
c. SpecificAtionS ....................................................................................................................................................8
d. HArdWAre deScription .................................................................................................................................... 10
Ch 4 Installation .............................................................................................................13
A. Select AlocAtion of intereSt ........................................................................................................................... 13
B. Secure proBe to loi ....................................................................................................................................... 14
c. route fiBer-optic proBe ................................................................................................................................. 16
d. Mount G3 converSion Module ....................................................................................................................... 18
1) Mount DIN Rail .......................................................................................................................................................................18
2) Attaching G3 Conversion Module to the DIN Rail .........................................................................................................19
e. connect netWork And poWer WirinG ............................................................................................................... 21
1) Power Requirements .............................................................................................................................................................21
2) Remove Terminal Connector ..............................................................................................................................................21
3) Connect DC Power Wiring ...................................................................................................................................................21
4) Connect Communication Wiring (Two Wire RS-485 MODBUS) .................................................................................22
5) Grounding ...............................................................................................................................................................................22
6) Connect Communication Wiring (MODBUS TCP/IP and ETHERNET I/P) ..................................................................23
7) Relay Output ...........................................................................................................................................................................23
8) Network Topologies ..............................................................................................................................................................23
9) Fiber Connection / Termination at G3 Conversion Module .........................................................................................24

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01.4IB.48040C
BriteSpot™ BSG3
Contents
Ch 5 Usage ......................................................................................................................26
A. uSer interfAce overvieW ................................................................................................................................. 26
1) Web Interface .........................................................................................................................................................................26
2) LCD Interface (BSG3.9S Only) .............................................................................................................................................26
B. confiGurAtion ................................................................................................................................................ 28
1) Web Interface .........................................................................................................................................................................28
2) LCD Screen (BSG3.9S Only) ..................................................................................................................................................30
c. reAl-tiMe dAtA AcquiSition ............................................................................................................................. 30
1) MODBUS RTU (RS-485 2 Wire) ............................................................................................................................................31
2) MODBUS TCP / IP ...................................................................................................................................................................31
3) Basic MODBUS Queries ........................................................................................................................................................31
4) Basic Ethernet I/P Queries ....................................................................................................................................................31
d. SpeciAl reGiSterS ............................................................................................................................................. 32
1) Status Registers Interpretation ...........................................................................................................................................32
2) Alarm & Warning Registers .................................................................................................................................................32
e. BriteAlert ..................................................................................................................................................... 34
1) BriteAlert Status Register .....................................................................................................................................................34
2) BriteAlert Error Code Register .............................................................................................................................................34
3) BriteAlert LCD screen (BSG3.9S only) ................................................................................................................................34
4) BriteAlert Web interface .......................................................................................................................................................35
f. dAtA loG ....................................................................................................................................................... 35
1) Log Rate and Timespan .......................................................................................................................................................35
2) Downloading Log File from Webpage .............................................................................................................................35
3) Displaying Log Information Through Web-Interface ...................................................................................................36
G. fActory reSet ................................................................................................................................................ 37
H. firMWAre uploAd procedure for G3 ................................................................................................................ 38
Ch 6 Troubleshooting .....................................................................................................39
A. trouBleSHootinG tHe fiBer-optic proBeS ........................................................................................................... 39
B. trouBleSHootinG tHe onBoArd WeB-pAGe .......................................................................................................... 39
APPENDIX A - MODBUS and EIP Memory Map ................................................................40

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01.4IB.48040C
Figures
Figure 1 G3 Conversion Modules .................................................................................6
Figure 2 Fiber-Optic Probe ...........................................................................................7
Figure 3 Ring-Style Mounting Fixture ..........................................................................7
Figure 4 BriteSpot™ System Overview .........................................................................8
Figure 5 G3 Conversion Module Overall Views ..........................................................10
Figure 6 Indicator LEDs ..............................................................................................11
Figure 7 BriteSpot™Status LEDs ................................................................................11
Figure 8 Interface Ports ..............................................................................................12
Figure 9 Fiber-Optic Probe with Probe Lock ..............................................................14
Figure 10 Tyco/Amp Ring Style Lugs ............................................................................14
Figure 11 Installation Sequence of Lug with Standard Washers ................................15
Figure 12 Installation Sequence of Lug with Belleville Washers .................................15
Figure 13 Mounting Lug ...............................................................................................15
Figure 14 Secure Probe by Tightening Allen Key .........................................................16
Figure 15 Correctly Installed Probe and Lug ...............................................................16
Figure 16 Fiber Limitations ..........................................................................................16
Figure 17 Electrical Tape Installation ..........................................................................17
Figure 18 Tie-Wrap Being Secured Over Fiber .............................................................17
Figure 19 Completed Fiber Installation .......................................................................17
Figure 20 Safe Dielectric Routing Practices .................................................................18
Figure 21 DIN Rail Clearances ......................................................................................19
Figure 22 Installing G3 Conversions Module onto DIN Rail ........................................20
Figure 23 Removing G3 Conversion Module from DIN Rail ........................................20
Figure 24 Terminal Connectors of G3 Conversion Module ..........................................21
Figure 25 Typical Grounding via Grounded Din Rail ...................................................22
Figure 26 Typical Grounding via PE Terminal ..............................................................22
Figure 27 Typical Serial Topology for MODBUS RTU ...................................................23
Figure 28 Star Topology ...............................................................................................23
Figure 29 Fiber Trimmer ...............................................................................................24
Figure 30 Fiber Trimmed ..............................................................................................24
Figure 31 Fiber Installation ..........................................................................................25
Figure 32 Web Interface Navigation ............................................................................26
Figure 33 LCD Interface Navigation .............................................................................26
Figure 34 LCD Menu and Navigation ...........................................................................27
Figure 35 Credential Validation Screen .......................................................................28
Figure 36 Network Configuration Web Page ...............................................................28

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01.4IB.48040C
BriteSpot™ BSG3
Figures
Figure 37 MODBUS Configuration Web page ..............................................................29
Figure 38 Device Configuration Web page ..................................................................29
Figure 39 Administration Setup Web Page ..................................................................30
Figure 40 Device Parameters HMI Screen ....................................................................30
Figure 41 Alarm Status LCD Screen ..............................................................................33
Figure 42 Device Configuration ...................................................................................34
Figure 43 BriteAlert LCD Screen ...................................................................................34
Figure 44 BriteAlert Web Interface ..............................................................................35
Figure 45 Log Information ...........................................................................................36
Figure 46 Logging Information Webpage ...................................................................36
Figure 47 Confirming Log Erase ...................................................................................37
Figure 48 Inserting Fiber into RST Button ....................................................................37

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01.4IB.48040C
Tables
Table A Conversion Module Configurations .....................................................................6
Table B G3 Indicator LEDs ...............................................................................................11
Table C BriteSpot™Status LED ........................................................................................11
Table D Terminals 6-10 ....................................................................................................21
Table E Terminals 1-5 ......................................................................................................22
Table F Output Relay Status ............................................................................................23
Table G BriteSpot™ Status LED Colors ............................................................................25
Table H Network Configuration Web Page Settings .......................................................28
Table I MODBUS Configuration Web Page Settings .......................................................29
Table J Device Configuration Web Page Settings ...........................................................30
Table K Administration Setup Web Page ........................................................................30
Table L Device Parameters HMI Screen Settings ............................................................30
Table M MODBUS RTU Parameters .................................................................................31
Table N MODBUS TCP/IP Parameters ..............................................................................31
Table O Basic MODBUS Queries ......................................................................................31
Table P Basic Ethernet I/P Queries ..................................................................................32
Table Q Status Register Error Codes for BriteSpot™ Channels .......................................32
Table R Example Warning Flag .......................................................................................32
Table S Recommended Alarm and Warning Actions ......................................................33
Table T Alarm Status LCD Screen Values ........................................................................33
Table U Relay Conditions ................................................................................................33
Table V BriteAlert Error Code Table ................................................................................34
Table W BriteAlert Status Register ..................................................................................34
Table X Onboard Data Acquisition Timespans ...............................................................35
Table Y Firmware Upload Procedure for G3 ...................................................................38
MODBUS and EIP Memory Map .......................................................................................40
MODBUS and EIP Memory Map (cont.) ............................................................................41
MODBUS and EIP Memory Map (cont.) ............................................................................42
MODBUS and EIP Memory Map (cont.) ............................................................................43
MODBUS and EIP Memory Map (cont.) ............................................................................44
MODBUS and EIP Memory Map (cont.) ............................................................................45
MODBUS and EIP Memory Map (cont.) ............................................................................46

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