Powell BriteSpot Plus Training manual

Instruction Bulletin - 01.4IB.48041
BriteSpot®Plus
Fiber-Optic Temperature Monitoring System
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01.4IB.48041
BriteSpot®Plus
Contact Information
Powell Electrical Systems, Inc.
powellind.com
[e-mail]
Service Division
7232 Airport Blvd.
Houston, Texas 77061
Tel: [phone]

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01.4IB.48041
Signal Words
As stated in ANSI Z535.4-2007, the signal word is
a word that calls attention to the safety sign and
designates a degree or level of hazard seriousness.
The signal words for product safety signs are
“Danger”, “Warning”, “Caution” and“Notice”.
These words are defined as:
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
!
DANGER
!
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
!
CAUTION
CAUTION, used with the safety alert symbol,
indicates a hazardous situation which, if not
avoided, could result in minor or moderate
injury.
CAUTION, used without the safety alert
symbol, is used to address practices not
related to personal injury.
CAUTION
NOTICE
NOTICE is used to address practices not related
to personal injury.
Qualified Person
For the purposes of this manual, a qualified
person, as stated in NFPA 70E®, is one who has
skills and knowledge related to the construction
and operation of the electrical equipment and
installations and has received safety training to
recognize and avoid the hazards involved. In
addition to the above qualifications, one must also
be:
1. trained and authorized to energize,
deenergize, clear, ground, and tag circuits
and equipment in accordance with
established safety practices.
2. trained in the proper care and use of
personal protective equipment (PPE)
such as rubber gloves, hard hat, safety
glasses or face shields, flash clothing, etc.,
in accordance with established safety
practices.
3. trained in rendering first aid if necessary.

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01.4IB.48041
BriteSpot®Plus
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01.4IB.48041
Contents
Ch 1 General Information.................................................................................................1
A. Scope ................................................................................................................................................................2
B. purpoSe.............................................................................................................................................................2
c. ApprovAl And certificAtionS................................................................................................................................2
1) Safety Information................................................................................................................................................................... 2
2) FCC Statement .......................................................................................................................................................................... 2
3) EMC Directive ............................................................................................................................................................................ 2
d. inStruction BulletinS AvAilABle electronicAlly.....................................................................................................3
e. ASSociAted BulletinS ..........................................................................................................................................3
Ch 2 Safety ........................................................................................................................4
A. SAfe Work condition .........................................................................................................................................4
B. SAfety GuidelineS ...............................................................................................................................................4
c. GenerAl.............................................................................................................................................................5
d. Specific..............................................................................................................................................................5
e. SAfety lABelS .....................................................................................................................................................5
Ch 3 Equipment Description.............................................................................................6
A. GenerAl.............................................................................................................................................................6
B. SenSinG SyStem overvieW ....................................................................................................................................6
c. HArdWAre deScription ..................................................................................................................................... 10
1) Physical Features....................................................................................................................................................................10
2) Status LEDs ..............................................................................................................................................................................11
Ch 4 Installation..............................................................................................................12
A. Select AlocAtion of intereSt............................................................................................................................ 12
B. Secure proBe to locAtion of intereSt ................................................................................................................ 13
c. route fiBer-optic proBe .................................................................................................................................. 15
d. mount tHe BriteSpot®pluS converSion module ............................................................................................... 17
1) Insert BriteSpot Plus Through Mounting Hole.................................................................................................................17
2) Attach BriteSpot®Plus Mounting Clips .............................................................................................................................18
3) Tighten Mounting Screws ....................................................................................................................................................20
e. connect netWork And poWer WirinG................................................................................................................ 20
1) Power Requirements..............................................................................................................................................................20
2) Remove Terminal Connectors .............................................................................................................................................20
3) Connect Power Wiring ..........................................................................................................................................................20
4) Connect Communication Wiring .......................................................................................................................................21
5) Network Topologies...............................................................................................................................................................21
6) Fiber Connection / Termination at BriteSpot® Plus Conversion Module...................................................................23

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01.4IB.48041
BriteSpot®Plus
Contents
Ch 5 Usage ......................................................................................................................25
A. uSer interfAce overvieW .................................................................................................................................. 25
1) LCD Interface...........................................................................................................................................................................25
2) Web Interface ..........................................................................................................................................................................29
B. confiGurAtion................................................................................................................................................. 32
1) Web Interface ..........................................................................................................................................................................32
2) Device User Interface.............................................................................................................................................................39
c. SpeciAl reGiSterS ............................................................................................................................................. 40
1) BriteSpot®Plus Status Registers Interpretation...............................................................................................................40
2) Alarm Registers.......................................................................................................................................................................40
d. dAtA loG........................................................................................................................................................ 42
1) Log Rate and Time Span.......................................................................................................................................................42
e. fActory reSet ................................................................................................................................................. 42
f. firmWAre uploAd procedure for BriteSpot®pluS .............................................................................................. 42
G. cleAninG......................................................................................................................................................... 44
Ch 6 Troubleshooting .....................................................................................................45
A. trouBleSHootinG tHe fiBer-optic proBeS ........................................................................................................... 45
Appendix A Mechanical Dimensions and Mounting.......................................................46
Appendix B COM Cards (COM1).......................................................................................49
Appendix C Power Cards (PWR1).....................................................................................51
Appendix D MODBUS Memory Map ................................................................................53
Appendix E Typical IPv4 Setup ........................................................................................63

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01.4IB.48041
Figures
Figure 1 BriteSpot®Plus Conversion Module in BSPL.18C1P1E0X0 ............................6
Figure 2 Fiber-Optic Probe............................................................................................7
Figure 3 Ring-Style Mounting Fixture ..........................................................................7
Figure 4 BriteSpot®Plus System Overview...................................................................7
Figure 5 BriteSpot®Plus Conversion Module Overall Views ......................................10
Figure 6 BriteSpot®Plus Status LEDs..........................................................................11
Figure 7 FIber-Optic Probe with Probe Lock ..............................................................13
Figure 8 Tyco/Amp Ring Style Lugs.............................................................................13
Figure 9 Installation Sequence of Lug with Standard Washers .................................14
Figure 10 Installation Sequence of Lug with Belleville Washers..................................14
Figure 11 Mounting Lug................................................................................................14
Figure 12 Secure Probe by Tightening Allen Key..........................................................15
Figure 13 Correctly Installed Probe and Lug................................................................15
Figure 14 Fiber Limitations...........................................................................................15
Figure 15 Electrical Tape Installation ...........................................................................16
Figure 16 Tie-Wrap Secured Over Fiber........................................................................16
Figure 17 Completed Fiber Installation........................................................................16
Figure 18 Safe Dielectric Routing Practices .................................................................17
Figure 19 BriteSpot®Plus Mounting.............................................................................18
Figure 20 Panel Mount Clip Installation.......................................................................19
Figure 21 Tightening Mounting Screws........................................................................20
Figure 22 Terminal Connectors of Power Card 1 and COM Card 1...............................20
Figure 23 Typical Serial Topology for MODBUS RTU....................................................22
Figure 24 Star Topology................................................................................................22
Figure 25 Fiber Trimmer................................................................................................23
Figure 26 Fiber Trimmed...............................................................................................23
Figure 27 Fiber Installation ..........................................................................................24
Figure 28 LCD Interface Navigation .............................................................................25
Figure 29 Web Interface Navigation.............................................................................29
Figure 30 EcoVisor™Main Page Display.......................................................................29
Figure 31 Alarms Main Page Display............................................................................30
Figure 32 Relays Main Page Display.............................................................................30
Figure 33 Trending Web Page.......................................................................................30
Figure 34 Device Status Web Page ...............................................................................31
Figure 35 BriteSpot®Status Page .................................................................................31
Figure 36 Alarm Status Page ........................................................................................31

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01.4IB.48041
BriteSpot®Plus
Figure 37 Relay Status Page .........................................................................................31
Figure 38 MCS Status Page ...........................................................................................32
Figure 39 EcoVisor™Status Page..................................................................................32
Figure 40 Credential Validation Screen........................................................................33
Figure 41 UI Configuration Web Page ..........................................................................33
Figure 42 Network Configuration Web Page ...............................................................33
Figure 43 Control Protocol Configuration Web Page - MODBUS RTU .........................34
Figure 44 Control Protocol Configuration Web Page - MODBUS TCP..........................34
Figure 45 Alarm Configuration Web Page....................................................................35
Figure 46 Device Status Page .......................................................................................36
Figure 47 BriteSpot®Plus Configuration Web Page ....................................................36
Figure 48 Relay Configuration Web Page.....................................................................37
Figure 49 MCS Configuration Web Page ......................................................................37
Figure 50 EcoVisor™Configuration Web Page .............................................................38
Figure 51 Datalog Web Page ........................................................................................38
Figure 52 Time Configuration Web Page......................................................................38
Figure 53 Uploads Web Page ........................................................................................39
Figure 54 Alarms Settings Screen.................................................................................39
Figure 55 Relay Settings Screen ...................................................................................39
Figure 56 User Interface Settings Screen......................................................................40
Figure 57 USB Cable Connection ..................................................................................42
Figure 58 Entering Bootloader Mode ...........................................................................43
Figure 59 Starting Bootloader Application..................................................................43
Figure 60 Select .hex File...............................................................................................43
Figure 61 Programming Firmware ...............................................................................44
Figure 62 Firmware Programming Failure...................................................................44
Figure 63 Suggested Mounting Pattern .......................................................................46
Figure 64 10250-BSPL.18C1P1E0X0 Dimensions.........................................................47
Figure 65 10251-BSPL.09C1P!E0X0 Dimensions..........................................................48
Figure 66 COM Card 1 ...................................................................................................49
Figure 67 COM Card 1 Wiring Diagram ........................................................................50
Figure 68 PWR Card 1....................................................................................................51
Figure 69 PWR Card 1 Wiring Diagram.........................................................................52
Figures

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01.4IB.48041
Tables
Table A BriteSpot®Plus Configurations.............................................................................6
Table B System Specifications............................................................................................8
Table B System Specifications (cont.) ................................................................................9
Table C BriteSpot®Plus Status LEDs ................................................................................11
Table D BriteSpot®Plus Status LED Colors ......................................................................24
Table E Button Icons.........................................................................................................25
Table F Menu Navigation.................................................................................................26
Table F Menu Navigation (cont.) .....................................................................................27
Table F Menu Navigation (cont.) .....................................................................................28
Table G UI Configuration Page Settings ..........................................................................33
Table H Network Configuration Page Settings ...............................................................33
Table I MODBUS RTU Configuration Settings..................................................................34
Table J MODBUS TCP Configuration Settings .................................................................34
Table K Alarm Configuration Web Page Settings............................................................35
Table L Device Status Web Page ......................................................................................36
Table M BriteSpot®Configuration Web Page ..................................................................36
Table N Relay Configuration Web Page...........................................................................37
Table O MCS Configuration Web Page ............................................................................37
Table P EcoVisor™Configuration Web Page....................................................................38
Table Q Datalog Web Page ..............................................................................................38
Table R Time Configuration Web Page ............................................................................38
Table S BriteSpot®Status Register Codes ........................................................................40
Table T Alarm Source Bit-Mask........................................................................................41
Table U Example Alarm Data...........................................................................................41
Table V Relay Input Bit Mask ...........................................................................................41
Table W Example Relay Trigger Data ..............................................................................42
Table X COM 1 Indicator LEDs..........................................................................................49
Table Y COM 1 Wiring Recommendations .......................................................................50
Table Z PWR 1 Indicator LEDs ..........................................................................................51
Table AA PWR 1 Wiring Recommendations.....................................................................51
Table AB MODBUS Memory Map.....................................................................................53
Table AB MODBUS Memory Map (cont.)..........................................................................54
Table AB MODBUS Memory Map (cont.)..........................................................................55
Table AB MODBUS Memory Map (cont.)..........................................................................56
Table AB MODBUS Memory Map (cont.)..........................................................................57
Table AB MODBUS Memory Map (cont.)..........................................................................58

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01.4IB.48041
BriteSpot®Plus
Tables
Table AB MODBUS Memory Map (cont.)..........................................................................59
Table AB MODBUS Memory Map (cont.)..........................................................................60
Table AB MODBUS Memory Map (cont.)..........................................................................61
Table AB MODBUS Memory Map (cont.)..........................................................................62