POWER DESIGNS 6050 Instruction manual

pd
TECHNICALDATA
MODEL6050
MULTI-RANGE
DC
POWERSOURCE
0-7Vat5A
0-15V
at3A
0-25Vat2A
0-50Vat
1A
0-60Vat0.5A
MODEL6050 UNIPLY™
is a regulatedDC power sourcethat functionallyre-
placesfive conventional power supplies.It utilizes a
new regulator technique which provides additional
featuresnot availablein standard instruments.
Outputvoltageandcurrent rangescoverabroad spec-
trumof laboratory requirementsforboth digitaland
analog applications.
Rangingistransient-freeand automaticwith changes
in loadandthesettingofvoltageandcurrent controls.
Operationis completely electronic, without relaysor
manual switching.
The
RFI-free
regulator system employs linear circuits
only.NoSCR's,switchingtransistorsorhigh frequency
techniquesare utilized.
Power output capabilityofthe supply increaseswith
increasingAClinevoltage.Uptotwice ratedoutputis
"Patents
appliedfor
POWER DESIGNSINC.
1700 SHAMESOR.•
WESTBURY,
l\l.
Y.11590
SIS EOgewood
3-6200
TWX:
510-828-6561
availableatline voltagesover105volts. Useful
regu-
lated outputat reduced levelsis availabledownto a
linevoltageof85volts.
A flashing panel indicator signalslossof regulation
whenload demandsarein excessof control settings
or theACline voltageistoolowto support increased
output levels.
The supplymaybe operated continuouslyintoan
overloador short circuit without damage.
Regulator efficiencyis superiorto conventional,wide
voltage range, dissipativetype systems.
Portableand light,the Model6050is designedfor
laboratory benchorrackuse.A bail/carrying handle
assembly permits tiltingofthe front panelfor viewing
ease.
5
lA"
panel adaptersare availablefor assem-
blingoneortwo unitsina standard19" rack.
SERIALNO: 70-3
POWER DESIGNS PACIFIC
INC.
33B1
MIRANDAAVE.• PA L O ALTO,CAL.
94306
415-321-6111TWX:
910-373-1251

pd
TECHNICALDATA
MODEL6050
DESIGN FEATURES
• Concentric coarseandfinevoltage controlswitha reso-
lutionof3 millivolts.
•Dual range 0.5/5.0 ampere current
limiter.
Meter range
shifts automatically.
• Remotevoltage programmingat500ohms/volt.
• Remote sensingof output voltage.
• Frontandrear access output terminals.
• Parameter specifications basedon anticipated perfor-
manceafterfiveyearsofservice.
• Semiconductors processed undera "predictable relia-
bility" programto insurelonglife expectancy.This
program includes source codingofall devices,100%
incoming inspectionand measurementof parameters
beyond operating regionsto expose channelingphe-
nomena, surface contamination,safe operating areas,
etc.Zenervoltage referencesandinputstage transistors
are preagedandlife expectancy extrapolated through
l/F
noise change techniques during burn-in.
•Each power supply operated undermaximum stress
con-
ditionsforaminimumof fifty hours priorto final inspec-
tion.
• Manufacturing proceduresand processesare equalto
or exceed thoseof
MIL-Q-9858.
ELECTRICAL SPECIFICATIONS
Input:105-125volts,57-440Hz,100wattsnominal.
Output:0-60voltsDC,continuously adjustablewiththe
fol-
lowing minimum output:
0-7V,0-5A 0-25V,0-2A 0-60V,0-0.5 A
0-15
V,
0-3
A
0-50
V,
0-1
A
LineRegulation:0.01%+1 millivoltforlinevariationsfrom
105-125volts.
LoadRegulation:
0.01
%+1millivoltforloadvariationsfrom
0-100%of ratedoutputcurrent, measuredatrear terminals
or atthejunctionofloadandsense leads.Without remote
sensing,
regulationatfront panel terminalsis 0.01%+1.5
millivoltper ampereof output current(dueto bindingpost
voltagedrops).
Polarity:Eitherpositiveornegativeoutputterminalmaybe
operatedat ground potential.
Rippleand Noise:Lessthan1 millivolt peak-to-peakover
0-1MHzbandwithan inputlinefrequencyof60Hz.
Source Impedance:Lessthan0.005ohmatDC,0.1ohm
to 20
KHz,
1.0
ohmto
1
MHz.
Recovery Time:Lessthan50 microsecondsto returnto
withina 15millivoltbandofthe original voltagefora step
changein ratedloadof10%to100%(1microsecondrise
time).
Stability:Lessthan 0.02%+3 millivoltsper24hours after
warm-upat constant line,loadand ambient temperature.
Lessthan 0.01%+1 millivoltwith external remotepro-
gramming resistance.
Operating Temperature:
0-50°C
atfull
load.
Storage:
-20°Cto
+85°C.
Temperature Coefficient:Lessthan 0.02%per degreeC.
CurrentLimiting: Concentric switch/potentiometerpro-
vides continuous adjustmentof output currentintwo
ranges:0-500
milliamperes,
0-5 amperes.
Metering:
Front panel "edgewise" meteranda selector
switch permits monitoring outputvoltageorcurrentwithan
accuracyof±2%offullscale.Currentrangechangesauto-
maticallywith current limiter range switch.
OutputTerminals:
Front Panel:Three insulated,5-way binding postsfor
posi-
tive,
negativeandground.
Rear Panel: Seven screw terminalsona molded barrier
blockfor positiveand negative output, chassis ground,re-
motevoltageprogrammingandremote sensing.
RemoteProgramming:Rear panel terminalsare provided
for external resistance programmingofthe output voltage.
The ratioofthe programming resistanceto output voltage
is 500ohmspervoltwitha ratio accuracyof±5%,and a
programminglinearityof
0.01
%ofmaximumoutputvoltage.
MECHANICAL SPECIFICATIONS
Dimensions:
8%"
widex
4%"
highx
11%"
deep.
Weight:
15K
2
lbs.
Finish:
Brushed anodized natural aluminum etched panel
with black nomenclature.Blue vinyl laminated steeldust
cover.Gold iridite bottom plate.
RackPanel Adapters: Brushed aluminum finished panel
5)4"
x19"for mountinga single Model 6050:TypeRRG-3
(unit mountsincenterof panel),Type
RRG-1
(unit mounts
leftorrightsideof panel).
Brushed aluminum finished panel
5%"
x 19"for mounting
two Model6050units,sidebyside:TypeRRG-2.
Price:
$12.50each.
PRICE:
$195.00 F.O.B. Westbury,New York.
Pricessubjecttochangewithoutnotice
PairofpowersuppliesintypeRRG-2PanelAdapter
UnitshowniscalibratedpowersourceModel2005A
POWER DESIGNSINC.
1700 SHAMESDR.•WESTBURY,
IM.
Y . 11590
SIB EOgewood
3-BSOO
TWX:
510-322-6561
POWER DESIGNS PACIFIC
INC.
3381
MIRANDA
AVE.• P A L O ALTO,CAL. 94306
41S-321-B111
TWX:
310-373-1881

UNIVERSALDCPOWERSOURCEMODEL6050
SECTION 1
GENERALDESCRIPTION
1-1.DESCRIPTION
The Model6050isa
wide-range
regulatedDCpower supplyutilizinga new regulator
technique*toprovidea broader spectrumof outputvoltagesandcurrentsthanis normally
availableina single unit.
The system employslinearcircuitryonlyandis
RFI-free.
Operationis completely
electronicwiththeregulator automatically seekingthatmodeofoperation which satisfies
the settingsofthepanelcontrols,theloaddemandandtheleveloftheACinputvoltage.If
theregulator cannot sustainits function,it signalsthis inabilitybya flashing panel
indicator.
Thepower outputcapabilityofthe Model6050increaseswithACinputvoltages above
105volts. Useful regulated outputatreducedlevelsis availabledownto85volts.
1-2. ELECTRICAL SPECIFICATIONS
INPUT: 105-125volts,
57-440
Hz,100watts nominal.
OUTPUT:0-60 voltsDC, continuously adjustablewiththe following minimum output:
0-7V,0-5A;0-15V,0-3A;0-25V,0-2A,0-50V,0-1A;0-60V, 0-0.5 A
LINEREGULATION:
0.01%
+1millivoltforlinevariationsfrom 105-125 volts.
LOADREGULATION:
0.01%
+1millivoltforloadvariationsfrom 0-100%ofrated output
current, measuredatrear terminalsoratthe junctionofloadandsense leads. With-
outremote sensing, regulationatfront panelterminalsis
0.01%
+1.5
millivoltsper
ampereofoutputcurrent(duetobindingpostvoltage drops).
POLARITY: Either positiveor negative outputterminalmay
be
operatedatground potential.
RIPPLEANDNOISE:Lessthan1millivoltpeak-to-peakover0-1MHzbandwithan input
linefrequencyof60Hz.
SOURCEIMPEDANCE:Less
man
0.005
ohmatDC,
0.1
ohmto20KHz,
1.0
ohmto1MHz.
RECOVERY TIME:Lessthan50microsecondstoreturntowithina 15millivoltbandofthe
original voltagefora stepchangeinratedloadof10%to100%(1microsecondrise time).
STABILITY:Lessthan
0.02%
+3millivoltsper24hours after warm-upatconstantline,load
and ambienttemperature.Lessthan
0.01%
+1millivoltwithexternalremote program-
ming resistance.
*"UNIPLY"
patents appliedfor.
9471-1

6050
OPERATINGTEMPERATURE:0-50°C
at
full load. Storage:
-20°C
to +85°C.
TEMPERATURE COEFFICIENT:Lessthan
0.02%
per
°C.
CURRENTLIMITING: Concentric switch/potentiometer provides continuousadjustment
of outputcurrentintworanges: 0-500
milliamperes,
0-5 amperes.
METERING: Frontpanel "edgewise"meteranda selector switchpermitmonitoringoutput
voltageorcurrentwithanaccuracyof±2%offull scale. Currentrangechangesauto-
maticallywithCURRENTLIMITER range switch.
OUTPUTTERMINALS: Front Panel- Three insulated,
5-way
bindingpostsfor positive,
negativeandground.Rear Panel- Seven screw terminalsona moldedbarrier block
for positiveandnegative output, chassis ground, remote voltage programmingand
remote sensing.
REMOTEPROGRAMMING:Rear panelterminalsare providedfor external resistance
programmingofthe outputvoltage.Theratiooftheprogrammingresistance to
outputvoltageis500ohmspervoltwitha ratio accuracyof
±5%
anda program-
ming linearityof
0.01%
of maximum output voltage.
1-3.MECHANICAL SPECIFICATIONS
DIMENSIONS: 8-3/8"widex 4-3/4"highx 11-9/16" deep.
WEIGHT: 15-1/2lbs.
FINISH: Brushed natural aluminumetchedand anodized panelwithblack nomenclature.
Blue vinyl laminated steeldustcover.Goldiridite bottomplate.
9471-2

6050
SECTION 2
INSTALLATIONANDOPERATION
2-1.
INSTALLATION
2.1.1
Laboratory Bench.The Model6050isa self-containedunitdesignedfor bench
use.
Nopreliminary processingor unpackingisrequired.Thepower supplyisreadyfor
operationas shippedfromthefactory.A
snap-out,
bail-carrying handle assembly tilts
thefront panelfor viewingease.
2.1.2
Rack Mounting. Brushednatural aluminumfinish 5-1/4"x
19"
adapters
are availablefor mountingoneortwounitsina standard
19"
relayrack.Type
RRG-3
mountsa singleunitinthecenterofthepanel.Type
RRG-1
mountsa singleunitoneither
theleftor rightsideofthepanelfor installationof auxiliary instrumentation.Type
RRG-2
mountstwo Model
6050's
sidebysideona single adapter. Assemblyhardwarekitsare
providedwitheachadapter.
If
theplastic bumperfeetandhandle assembly interferewith
adjacent
equipment, removethembydisassemblingthebottomplateofthe supply.
2-2.
OPERATION
2.2.1
Operating Procedure
(a)BesuretheAC switchisoffandshortinglinksonrear terminal block
betweentheDC+andSENSE+,DC-andSENSE-,1and2 are tightened
securely.
(b)SettheCURRENTLIMIT smallbarknobtothedesired output current
range.Notethatthefull scale readingofthe meterwillcorrespondtothe switch position.
Setthe largeCURRENTLIMITADJUSTcontrolfully clockwise.
(c)Setthe metermodeswitchtoVOLTS.
(d)
ConnecttheAClinecordtoa sourceof 105-125volts, 57-440Hz.
(e)Ifremote sensing, remote programming, current limitingor series
operationisdesired,seerelevantparagraphsinthis section.
(f)TurnACswitchon.ACindicator should light.
(g)SetthelargeVOLTAGEcontroltothedesired valueofoutputvoltage.
TheFINEADJconcentric controlpermitsfine adjustmentoftheoutputvoltagewith a
resolutionof3 millivolts.
(h)
ConnecttheDC+andDC-outputterminalonthefront panelandrear
panel to theload.Thepositiveor negative outputterminalmaybeoperatedatground poten-
tialbymeansofa jumperorleft floating,ifdesired.Iftheoutputterminalsareleft
floating,alargeACpotentialattheACline frequencymaybe introducedintotheload
9472-1

6050
throughcommonmodecouplingbetweentheACline,powersupply,loadandACline
operatedinstrumentsconnectedtotheload.Acapacitor(about1microfarad,100VDC,
paperorfilm dielectric)connectedfrom eitherDCoutputterminaltogroundterminal
willreducethisrippletoa satisfactory level.
2.2.2
OperationAboveRatings
Theoutputvoltageandcurrentratingsofthesupplyarelistedonthefront panel
abovethemeter.At
AC
inputlinevoltagesover105volts,thepowersupplymaybe
operatedatvoltageandcurrent levelsabovetheseratingswithoutsupplyoverloador
damage.Simplyincreasetheoutputvoltageoroutputloadcurrenttothedesiredvalue.
H
thepowersupplyregulator systemcannot supporttheincreasedoutputduetopossible
linevoltageinadequacyorsupplylimitations,itwill signalthisinabilitybytheflashing
LIMITindicator.Thepowersupplymaybeoperatedindefinitelyintothisoverloadmode
(flashing indicator)withoutdamage.
Similarly,thesupplymaybeoperatedbelow105linevoltsatreducedoutputlevels.
Theflashing limit
indicator
willfunctionasa guidetoregulator capability.
TheCURRENTLIMITcontrolswillcontinuetofunctionevenwhenthepowersupply
is
operatedbeyondtheratingsonthefrontpanel.Itmaystillbeusedtolimitmaximum
outputcurrentsbyadjustmentofthesecontrols.
Whenoperatingthesupplyaboveratings,thelimit indicatormaysuddenlystartto
flash.This signalsthattheACinputvoltagehasdroppedbelowa levelnecessarytosup-
porttheincreasedoutputpower.
NOTE:NeveroperatetheModel6050aboveitsmaximumratedACinputlinevoltageof
125volts
for
increasedpoweroutput.
2.2.3
RemoteSensing
The
regulator
systemoftheModel6050isanoperational amplifierwithinput
terminals (senseleadsS+and
S-)
maintainingtheregulatedoutputvoltageatthepointof
connectiontothepositiveandnegativepoweroutputterminalsof
tiie
supply(DC+andDC-).
Whentheseleadsareconnectedatthesupply (shortinglinksbetween
Sense*
andDC+,
Sense-andDC-on
the
rear terminalblock),thepowersupplyisconnectedfor localsens-
ing.Whenthe shortinglinksareremovedandthe senseleadsconnectedtothepower
outputleadsattheload,thesupplyisconnectedfor remote sensingandtheoutputvoltage
is compensatedforvoltagedropsduetotheDCresistanceofthepowerleads.
Remote sensingmayintroduce substantialphaseshiftathighfrequenciesbetween
the sense(input)terminalsofthe amplifierandthepower(output)terminalsduetothe
inductivereactanceofthe senseandloadleads.Thisconditionmaybecorrectedbythe
additionofa highfrequency,low
impedance
capacitor acrosstheoutputofthesupplyat
thejunctionoftheloadandsenseleads.Atantalumor electrolytic capacitorof suitable
voltageratingandlowimpedancecharacteristicsshouldbeused.Thecapacitanceshould
be largeenoughtocorrectforpoordynamicregulationduetothereactanceofthepower
outputleadsifthe
load
isswitchedor pulsed.
" «
2-2

G050
For remote sensing:
(a) Removethe shortinglinksfromtherear terminal blockDC+and Sense+
andDC-andSense- terminals.
(b) Connectthe
DC+
andDC-terminalstothe load.Usetwisted#18AWG
or heavierwirefor minimum reactance.
(c) Connectthe Sense+andSense- leadstothepositiveandnegative power
leadsatthe load.Runthe sense leadsasa tightlytwisted, shieldedpair,ifpossible.Wire
sizeisnotimportantunlesslongrunsare involved (over twentyfeet). Connectthe shieldto
GROUNDterminalatthe supplyto minimize electrostatic noise pickup.
2.2.4
Serie
s
Oper
ation
As manyasthree Model6050suppliesmaybeconnectedinseriestoprovideupto
180volts output,at
0.5
ampereorupto21voltsat5 amperes. ConnectthepositiveDC
outputterminalofone supplytothenegative outputterminalofthenext,in
Hie
same manner
as connectingbatteriesinseries.The groundterminalsonallunitsmaybeleftfloatingor
tiedtogetherandconnectedtoeitherthemostpositiveormostnegative output terminal.
CAUTION:THEVOLTAGEANDCURRENTLIMITCONTROLSOFALL SERIESCON-
NECTEDMODEL6050UNITSSHOULDBESETATTHESAME LEVELTO
AVOIDHEAVYREVERSECURRENTSFLOWINGINONEOFTHE SUPPLIES
WHENTHEREGULATORISINTHECURRENT LIMITEDMODEANDTHE
OUTPUTISREVERSEDBYTHEOTHER SERIES-CONNECTED SUPPLIES.
THEMODEL6050SHOULDNEVERBE OPERATEDINSERIESWITHANY
OF THELIMITINDICATOR LAMPSFLASHINGFORMORETHANA SHORT
PERIOD.
For optimum voltage regulation, disconnectthe shorting linksbetweenall Sense+
andDC+outputterminals exceptthoseatthemostpositive potential.Thenconnect jumper
wiresbetweeneach Sense+andSense-terminalonthenextmore positive power source.
Thevoltage dropsinthe leadsconnectingthepower sourceswillbe compensatedforbythe
regulator circuitsofthe individualunits.For remote sensing, follow
these
directions,
exceptconnect
the
mostpositiveandmost negative Sense+and
Sense-
leads acrossthe
load.
2.2.5 Parallel Operation
Parallel operationofthe Model6050isnot recommended.
2.2.6 Remote Voltage Programming
Theoutputvoltage
can
beprogrammed remotelybyanexternalfixedor variablere-
sistanceas follows:
(a)Turnoffthe power source.Setboth voltagecontrolstozero (extreme
counterclockwise position).
947
2-3

6050
(b) Removethe shortinglinkfrom betweentherear panel1and 2
terminals.
(c) Selecta programmingresistanceby multiplyingthe desired output
voltageby500(theprogrammingconstantis500ohmsper volt).Aconstantcurrentof
2milliampereswillflow throughthisresistance,andthewattage rating shouldbe chosen
to minimize driftdueto heating.
(d) Connecttheexternalprogrammingresistance betweenthe1and 2
terminals, usingtwisted, shieldedwire. Connectthe shieldtochassis ground(Gterminal)
to minimize output ripple.
(e)Turnonthepower source.
CAUTION:IFTHE REMOTEPROGRAMMINGCONNECTIONSARE OPENEDWHILETHE
SUPPLYISOPERATING,THEOUTPUTVOLTAGEWILLRISETOA LEVEL
AS HIGH
Ab
70VOLTS,DEPENDINGUPONOUTPUTLOADCURRENT.IF
ASWITCHISUSEDTOSELECTRESISTORSFOR OUTPUTVOLTAGEPRO-
GRAMMING,USEONEWITHSHORTINGTYPECONTACTSTOAVOID
VOLTAGETRANSIENTSPRODUCEDBYOPENINGTHEREMOTEPROGRAM-
MINGTERMINALS.
2.2.7
Current Limiting
The maximum outputcurrentmaybelimitedtoanyvaluefromzeroto
tkz
maximum
outputcurrent
rating
ofthe supplyatanypreset outputvoltage level.
(a)Set
t>.e
CURRENTLIMITbarknobtothedesired outputcurrent
ra-jo
0.5
A
or5 A.
(b)Withloadconnectedtothe supply,turnthelarge concentricADJUST
knobfully clockwise.
(c)TurnADJUSTcontrol slowlycounterclockwise untilthe LIMITlamp
flashes,thenclockwise until flashingjust stops.Thecurrent limit operating threshold
is then approximately10%abovethe actualload current.
NOTE:
If
theloadcurrentisgreaterthanthatshownonthefront paneltablefora given
outputvoltage,the LIMITlampmay starttoflashwhen
Hie
AClinevoltage
falls
to a level whichcannot supporttheincreased output.This signal indicatesAC
inputvoltage inadequacyratherthancurrent limiter circuit operation.
116
2-4

MODEL6050
TableshowingtypicalincreaseinusefuloutputwithincreasedAC
inputlinevoltage.
Output
Voltage
5
10
15
20
25
30
35
40
45
50
55
60
RatedOutput
Current(Amperes )
5
3.0
3.0
2.0
2.0
1.0
1.0
1.0
1.0
1.0
0.5
0.5
^Maximum
OutputCurrent
(Amper es )
105
V A C
Line
5.5
3.8
3.8
2.5
2.25
1.45
1.3
1.3
1.2
1.2
1.2
1.1
115V A C
Line
5.5
4.2
3.8
2.8
2.4
2.0
1.4
1.3
1.3
1.3
1.3
1.25
125VA C
Line
5.5
5.2
3.8
3.6
2.5
2.4
1.75
1.45
1.4
1.4
1.4
1.4
**Increasein
Power
Output
10$
73$
26.
5 $
80$
25$
140$
75$
45$
40$
40$
180$
180$
*Withinratedpowersupplyregulationandripple
specifications.
**At
125
VACinput.

6050
THEORYO FO P E R A T I O N
3-1.
GENERAL
The Model6080isa voltage regulatedDCpower sourceofthe conventional series
dissipativetypeina unique
configuration*
whichprovides regulator efficienciesand operat-
ingfeaturesnotcommonly availableinthis regulator type.
Theconventional dissipative voltage regulator comprisesanunregulatedDC
source,
avariable electronic resistance (power transistor)inserieswiththe unregulated sourceand
the load,an amplifier whichmeasuresthe differenceinvoltage betweena voltage reference
andsome fractionofthe output voltage obtained througha resistor divider acrosstheload
andamplifiesandappliesthis differencetothe series controltransistortovaryits resist-
anceinsucha directionas to maintainthe output voltage constantinthepresenceofload
currentandunregulated input voltage variations. Sincetheseries control elementisef-
fectivelyaresistance,itwilldissipate powerintheformof
heat,
depending uponthe voltage
acrosstheresistanceandthecurrent throughit.The output voltageoftheregulatorisad-
justedby varyingthe voltage reference,theresistor divider ratioor both.Ina wide output
range regulated supplythepower dissipatedinthe series elementincreaseswith increasing
unregulated source voltage, increasing outputcurrentandreduced output voltages.
The
UNIPLY^
regulator utilizesa numberofunregulatedDCsources,anumberof
powertransistors,aseriesof diode"OR" gatesanda single control amplifier which selects
thatcombinationofunregulated sourceand series powertransistor whichbest satisfiesthe
output voltageandloadcurrent requirements, maintainingatthesametimethe minimum
available voltage difference betweenthe unregulated sourceandandthe load.By proper
selectionof unregulated sourceandseries powertransistor characteristics,itis possible
to designa regulatorwithessentially constant outputpower,i.e.asthe output voltageis
decreased,the available outputcurrentis increased.Thepowerlossesinthe regulator
remain approximately constant, independentof output voltageor current.
As a guideinunderstandingor maintenanceofthe Model 6050,this section provides
a step-by-step descriptionofeachcircuitandeach component function. Referencetothe
Schematic Diagraminthe Appendixis recommended.
3-2.ACPOWERSOURCE
AC inputpower(105to125VAC,57to440Hz)is
applied
througha
3-wire
powercord
equippedwitha
3-blade
NEMAplug.Thehotside (blackwire)oftheACflows throughfuseFl
(whichprotectsthe equipmentincaseof internal failure) throughtheAC switch
SI,
which turns
on thepower supply,totransformer(Tl)primary terminal115.The othersideoftheAC
inputpowergoestoterminal0oftransformerTl. Acrossterminals0 and115of transformer
Tl isaneonlamp,
DSl,and
series current limitingresistor,R35, whichindicatewhenthe
supplyhasbeenenergized. TransformerTl transformstheACinput voltageintothe required
secondary voltages.
*Trademarked UNIPLY®
. Patents appliedfor.
1353-1

6050
3-3.
VOLTAGE REFERENCESOURCE
Thetransformer
secondary
voltagefrom terminals9 to10is44VAC. Transformer
secondary terminal10goes
toRFI
filter capacitorC7andrectifier diode CR12.The other
sideofC7goesto secondary terminal9.TheothersideofCR12goestothe positive
terminaloffilter capacitorC5.Thenegativeterminalof
C5
goesthroughcurrent limiting
resistor
Rl
to secondary terminal9.Thiscircuit producesanunregulated, filtered voltage
of 50VDCforthe reference circuitry.
Theunregulated filtered voltageof50voltsDCacrossC5is appliedtoa 20V
pre-
regulator reference zener
CR13,
throughcurrent limitingresistorR2.
The
pre-regulated
voltage across
CR13
is appliedtoa constantcurrent source compris-
ingtransistorQll, diode CR14, zener diode
GR15
andresistors
R4,
R5andR6.
Thecurrentwillflowfromthe cathode(+)sideof
CR13,
through diode
CR14
(which
compensatesforthebase-emitter voltage changeoftransistorQllwith temperature)
through zener diode
CR15,
whichisusedasa referencetoproduceaconstant voltage across
resistorR6
(6.3
V)throughbiascurrent resistorR5andbackto
CRJ3
anode.The diode
CR18
willbediscussed laterinthe Current Limit Circuitry.
The voltage acrossR6, whichiscontrolledbytransistor
Qll,
producesa constant
currentthatflows
through
thecollector-emitteroftransistorQllandreference zener
CR16.
TheresistorR4isusedto improvethe regulationofthe constantcurrent circuitby forming
abalancedbridge networkof
R4S
R5,
R6
S
CR14
and
CR15,
whichfunctionstocorrect small
voltage variationsin
CR13
duetoACline voltage changes.
3-4.WARNINGLIGHTCIRCUITRY
Transformer secondary terminals11and12supplythe voltageforthe flashing
"limit"
lightcircuitry whichis comprisedofneonlight
DS2,
capacitor
Cll,
capacitor
C10,
diode
CR21,
transistorQ12andresistorsR36andR37.
Whenthe power supplyisoperating withinits regulation limits,thewarninglightcir-
cuitryisessentially disconnectedfromthe regulator circuitrydueto insufficient voltagedrop
across warninglight sensingresistorR14to energize10volt zener, CR22.Inthismodeof
operation,theneonlampDS2isnotilluminated sinceQ12is saturatedby meansof current
flowing throughRl, emitter-to-baseof
Q12,
R36andrectifierCR21andthe voltage across
Q12istoolowto ignitetheneonlamp (requires90V minimum).The actionofthis circuit
in its flashingmodewill
b®
describedin"Warning LightCircuit Operation."
3-5.
UNREGULATEDDCPOWERSOURCES
In the Model6050therearefourunregulated sourcesof power whichare electronically
connectedtotheloadbythree"OR" gates,
CR1,
CR2and
CR3.
For referencepurposesinthis description, referto:
(a) Voltage across
CI
as Source1.
(b) Voltage across
C2
as Source2.
(c) Voltage acrossC3as Source3,
(d) Voltage acrossC4as Source4.
1353-2

6050
Source
1
reoeive8
its voltagebycurrent flowingfrom transformer secondary terminal
4 to
C1+,
through
Cl
and rectifier
CR4
toterminal5 for
one
half
of
t h e "
AC
cycle,andfrom
secondary terminal4 to
Cl+»
through
Cl
andrectifier
CR5
toterminal3fortheother
half
of
lite
ACcycle.
Source2receivesits voltagebycurrentflowingfrom
transformer
secondary terminal
5
throughCR6
to
C2+,
throughC2andrectifier
CBS
to
terminal
3 forhalftheAC
cyeie5
and
from secondary terminal 3 through
CR?
to
C2+,
through
C2
andrectifier
CR4
to terminal 5
for otherhalfoftheAC
cycle.
Source
3 receivesits voltagebymeansofcurrent flowingfrom transformer secondary
terminal7 to
C3+,
throughC3andrectifier
CR8
to terminal8 forhalftheACcycle,andfrom
secondaryterminal1to
C3+,
throughC3andrectifier
CE9
toterminal6forthe
othssr
halfof
theAC
cycle.
Source4receivesits voltagebymeansofcurrent flowingfrom transformer secondary
terminal8 through
CR10
toC4+, throughC4andrectifier
CR9
toterminal6forhalftheAC
cycle,andfrom secondary terminal6through
CR11
to
C4+*
through04andrectifier
CR8
to
terminal 8fortheotherhalfoftheACcycle.
Source1and Source2bothderive their voltagesfrom transformer secondary terminal
3 to 5,whichis19VAC.
Source1DCvoltageis9 to
12.
Source2DCvoltageis
19.2
to
25.0.
Source3 and Source4bothderive their voltagesfrom transformer secondary terminals
6to8 (58VAC)
Source3 DCvoltageis
30.6
to
40,0.
Source4 DCvoltageis62.2 to
80.5.
Thecapacitor
C8
S
whichis connected across transformer terminals3 and5,andthe
capacitor
C9
f
whichis connected across transformer terminals6 and
8
S
reducethe effect
of highfrequency transients generatedbyrectifier diodes
CR4
throughCE11.
The
negative
outputsof Sources1,
2
$
3 and4 areallcommontoone anotherandare
connected directlytothe "DC-"outputofthepower supply.
3-6. SERIESREGULATORTRANSISTORS
Thepositive outputof Source1
(Cl+)
is connectedtotheDC+outputofthe supply through
"OR"
gateCE1and
CR25(connected
inparallel),
Source
1regulatingtransistors
Ql
and
Q2,
outputcurrent sensingresistor
R30
andeither
R42,
R43(0.5
ampere maximum outputcur-
rent)orS4(5.0 ampere maximum outputcurrent), determinedbyS4switch setting.
Thepositive outputof
Source
2 (C2+)is connectedtotheDC+outputofthe supply
through"OR"gate
CR2,
Source2regulatingtransistor
Q3,
Source2current sensing resistor
R28,
Qland
Q2
base-emitter
junctions,
R30andeither
R42
s
R43orS4.
Thepositive outputof Source3 (C3+)is connectedtotheDC+outputofthe supply through
"OR"
gate
CR3
S
Source3 regulatingtransistor
Q4
5
Source3current sensingresistor
R26,
Q3
base-emitter junctions Source2current sensingresistor
R28,
QlandQ2base-emitter junc-
tions,
R30andeither
R42,
R43
(0.5
ampere maximum outputcurrent)orS4(5.0 ampere maxi-
mum outputcurrent), determined
by
S4switch setting.
1353-3

OUDU
Thepositive outputof Scarce4
(C4+)
is connectedtothe
DC+
outputofthe supply
through
me Source4
regulating
transistorQ5, Source4current
sensing
resistor
R24,*
Q4
base-emitter
junction, Source3 current sensingresistor
R26»Q3base-emitter
junction, Source2 current
sensingresistor
R28,
Ql
and
Q2base--emitter
junctions,
R30
and
either
R42,
R43
orS4.
3-7.
VOLTAGEREGULATORAMPLIFIER.CIRCUITRY
Theresistor
R29
acrossQl,
Q2
base-emitters providescurrentbiasforQ3.
Theresistor
R27
across
QSbase-emitter
providescurrentbiasforQ4series regulator.
TheresistorR25across
Q4-
base-emitter providescurrentbiasfor
Q5.
TheresistorE23across
Q5
base-emitter providescurrentbiasfor
Q6
driver.
The resistorR22across
Q6
base-emitter provides
current
biasforQ? amplifier.
Theresistor
R21
acrossQ7
base-emitter
pro?idescurrentbiasfor
Q9
amplifier.
TheresistorR17across
Q9
base-emitter providescurrentbiasforQ10input transistor.
Thebaseof Source4
regulating
transistorQ5is connectedtothe
emitter
ofdriver
Q6.
Thebaseofdriver
Q6
is
connected
to
the
emitterofcurrent amplifier
Q7.
ThecollectorsofQ6and
Q7
are commonandare connectedtoC5+throughcurrent limiting
resistor
R15.
ThebaseofQ7is connectedto fee collectorof
amplifierQ9
through warninglight sensing
resistor
E14.
CapacitorCIS
is connected
acroasR14
inordertoeliminateparasitic oscilla-
tions.
The
RC
network
CI?andR19
are connectedfromQ7basetoQl,Q2emittersalsoto
eliminate parasitic oscillations.TheRCnetwork
C14
andR13are connected acrossQ9base-
to-collector to stabilizethe power supply amplifier circuitry throughoutitsoperating frequency
range.Theemitterof
Q9
is connected to the positivesideofthe
pre-regulator
reference
CR13(+20V)
through decouplingresistorR3.ThisresistorR3andcapacitor
C12
form
an
RC
networkwhichfiltersout
zener
diode
noise (generated
by
CR13)
fromthe amplifier circuitry.
Thebaseof
Q9
is
connected
tothecollectorofQ10througha current limitingresistorR12.
TheemitterofQ10is connectedto
-the
junctionof
SENSE*
output
terminal^
CR16
voltage
reference
anode,
CR18
anode,
R4„
R5and
C21.
ThebaseofQ10is connected throughcurrent limitingresistor
Rll
tothe junctionof
E8 and
CRI7
anode.The othersideof
resistor
R8is connectedto.thepositivesideofthe
6,3V reference voltage
(CE16
cathode}.
The
resistor
provides
a
Mascurrent through diode
CR17
whichisusedtocompensatethechangeinbase-emitter voltageof
Q10with
temperature.
ThecathodeofCR17isthe voltage sensingpointofthepower supplyregulator.Atthis point,
theoutputvoltageofthepower supplyis comparedtothereference voltage
(CR16)
by means
of a divider networkconsistingofa dividercurrent adjusting
potentiometers,
R9
§
dividercur-
rent determining
resistor,
R10
5
remote programmingterminalsI and2 (normally
shorted),
coarse outputvoltage controlresistorRS1Aandfine output voltage control resistor
R31B.
Thedividercurrentwill flow from
CR16
cathode throughresistors
R9,
RIO,
R31A,
R31B
to
SENSE-outputterminal.Thecurrent flowing throughR8willcontrolthebasebiasonQ10
andwillalsoflow through divider
resistors
R31Aand
R31B.
Capacitor
C13
?
whichis connected across outputvoltage adjusting resistorsR31Aand
R31B,
decreasesthe amplitudeofthe rippleandnoiseatthe input to voltage amplifier
transis-
tor
Q10
s
byincreasingthe
AC-to-DC
feedback ratio.
135
3-4

ThepositivesideofcapacitorC0
ie
connectedto fee
DC+output
terminal andthe
negative
sideofcapacitorC6is
connected
tothe
DC-
output
terminal.Thecapacitorsup-
pliestransient energy requiredbytheload
that
is beyondthefrequency bandwidthorre-
sponsetimeofthe voltage regulator
circuitry,
Whenthe outputvoltageofthepower supplyisbeingcontrolled internally
by
potentio-
meters
R31A
and
R31B,
theremote programming terminals1and2 are shorted togetherby
a jumper.
Whenthe output voltageis beingcontrolledbyexternalresistors,the internal poten-
tiometersE31Aand
R31B
aresettozero
ohms
andtheexternal programmingresistorre-
places
the
jumper betweenremote programmingterminals1and2.
Whenthe output voltageis sensed directlyatthe
DC+
and
BC~
outputterminalsofthe
supply,
ajumperis connected between
SENSE+
and
DC-f-
andbetween SENSE-andDC-.
Whenthe output voltageis sensed remotely,
theSENSE+
terminalisconnectedto
the
desired locationoftheleadthatgoesfromtheDC+terminaltothe load,andthe SENSE-
terminalis connectedtothe desired locationoftheleadthatgoesfromtheDC™terminalto
theload. Regulationis maintained acrossthesepoints (junctionofloadand sense leads).
3-8.
CURRENTLIMITCIRCUITRY
Thecurrent
limit
circuitry consistsofa tworange adjustable current sensing circuit:
0to
0.5A
and0 to
5.0A
for Source1,afixed current sensingcircuitfor Source2,a fixed
current sensingcircuitfor Source
3 and
a fixed current sensingcircuitfor Source4.
Thesefour separate current sensingcircuitsareall commonly coupled to a current
limiter
circuit whichcontrolsthebiasingof
the
driver transistor
Q7,
which,in turn,
controlsthe outputcurrentofthe supply.
•
Thetworange adjustable current
sensing
circuitconsistsofcurrent sensing resistor
R30,
0.5A-5.
OA
range switch
S4,
current sensingresistor
R42,
0.5A
rangeset potentiometer
R43,
5.0A rangesetpotentiometer
B33,
resistor
R34,
variable output"current
limit"
poten-
tiometer
R32,
diode
CR19
(usedtocompensatethechangeinbase-emitter voltageofQ16
with temperature), current sensingtransistor
Q16,
resistor
R7,
whichdeterminesthecur-
rentthrough
CR19,
anddiode CR18, whichprovidescollector voltageforQ16.
TheDCoutputcurrentwillflowfrom
Ql,
Q2
emitterstoR30current sensing resistor,
throughR30 to thejunctionofR42andS4.WhenS4isclosed,theoutputcurrentwillflow
throughR30andS4.ThusthecurrentismonitoredonlybyR30.WhenS4is open,theDC
outputcurrentwillflow through
R30,
R42
and
R43.
ThepotentiometerR43is adjustedso
feat the maximumDCoutputcurrent range beingmonitoredis10%oftherangewhenthe
currentflows throughS4.Fromthe
junction
ofS4and
R43,
thecurrentwillflow to theDC+
output terminals.
The Source2
current
sensingcircuit consistsoftransistor
Q13,
current sensing
resistorR28andresistorR46whichprotects
Q13
base againstcurrent transients.
The Source3 current
sensing
circuitconsistsoftransistor
Q14,
current sensing
resistor
R2d
andresistorR45whichprotects
transistor
Q14from current transients.
135
3-5

8050
Tto
Sotura*
4
current ionising
circuit consistsof
transistor
Q15,
current sensing
resistorR24
and
resistorR44 whichprotectstransistor
QlS
from current transients.
Thecollectorsof Source2current sensingtransistor
Q13
3
Source3 current sensing
transistor
Q14,
Source4current sensingtransistorQ15andthe adjustable range current
sensingtransistorQ16areall coupledtothebaseofcurrent limittransistorQ17throughthe
common,
collector
^oad
resistorsR16and
R20,
ResistorR16isconnected across
Q17
emitter
to base. CapacitorC16stabilizesthecurrent limitcircuitry throughoutits operatingfre-
quencyrange.ThecollectorofQl?is connectedtothebaseof
Q7
current amplifier.
Q13,
Q14,
QlS
and
Q16
are normallycutoff.
If anyofthefour current limitcircuitsare energizeddue to a current exceedingthe
pre-set
level,
transistorQ17willbe activatedbytheflowofcollector current through
R16
and
R20
whieis,
inturn,willcontrolthebasecurrentof
Q7,
whichwilllimitthe outputcur-
rentofthe supply to thepredeterminedset level.
3-9. METERCIRCUITRY
Theoutput voltageor currentis monitoredbya single
meter
Ml connectedintothe
desiredmodeofoperationby switchS3.
Whenoperatingasa
voltmeter,
the switchS3isinthe
"VOLTS"
position.The
DC
J-
of the supplyis connectedto
M1+
through switchS3.TheDC-ofthe supplyis connectedtoMi-
through voltagecalibration adjustment potentiometer
R47,
resistor
R38,
switch
S3
S
current
calibration adjustment potentiometer
EM
andresistorR40.
Whenoperatingasanammeter,the
switch
S3isinthe "AMPS"position.The junc-
tionofR30andR29is connectedtoM1+
through,
switchS3.The
DC+
ofthe supplyiscon-
nectedtoMl- through switch
S3
S
current calibration adjustment potentiometerR39and
resistorR40.
4-0.
OPERATIONOFTHE
UNIPLY®
REGULATORSYSTEM
Whenthepower supplyis operatedatanoutputvoltagesuch
fiat
Source1 supplies
the output
power,
the series regulatingtransistorsareQlandQ2operatinginparallel.The
Source2 series
regulating
transistorQ3isnowfunctioningasa driverfor transistorsQl
andQ2.The Source3 series regulating transistorQ4isnowfunctioningasa driverfor
transistorQ3.The Source4 series regulatingtransistorQ5isnowfunctioningasa driver
for transistorQ4.
Therefore,
whenthe output voltageissuchthat Source1suppliesthe output power,
transistors
Q3*
Q4,
Q5,
Q6and
Q7
all functionas drivers.
If Source1is deliveringthe outputpowertotheloadandthe output voltageis increased
or theACline voltagedecreases,suchthatthe voltageof Source1is insufficientto supply
regulated powerto
the
load,the Source1"OR"gate diodeCR1willstopconducting,thusdis-
connectingitfromtheload whileatthesametimetheloadcurrentis automatically transfer-
redto Source2throughQlandQ2base-emitter junctions. Source2current sensing resistor
R28and Source2 series regulatingtransistorQ3.
If
Source2 is deliveringthe outputpowertotheloadandtheoutput voltageis increased
or theACline voltagedecreasessuchthatthe voltageof Source2is insufficientto supply
135
3-6

6050
y@gulat@d
powerto
the
load,the Source
2
"OR"gate diode
CR2
willstopconducting,thus
disconnecting Source2fromtheload whileatthesametimetheload
current
is automatically
transferredtoSource3 throughQ3base-emitter junction, Source3 current sensing resistor
R26
andSource3 series regulatingtransistorQ4.
If Source3 is deliveringthe outputpowertotheloadandthe outputvoltageis increased
or theACline voltage decreasedsuchthatthevoltageofSource3 is insufficientto supply
regulated power to theload,the Source3
f
'OR"
gate diodeCR3willstopconducting current
from Source3,thus disconnectingitfromtheloadwhileatthesametimetheload current
is automatically transferredto Source4 throughQ4base-emitter junction, Source4 current
sensingresistorR24andSource4 series regulatingtransistorQ5.
Thefollowingare minimum outputratingsthatcanbe deliveredbyeach source:
Source1:0to7 VDCat0 to 5 ADC
Source2:7to15VDCat0 to3 ADC
Source3:15to25
YBC
at0 to2ADC
Source4:25to50VDCat0 to1ADC,50 to 60VDCat0 to
0.5
ADC
Theseratingsare basedona
minim.um
line voltageof105VAC.Whentheline voltage
is increasedto125VAC,the outputratingswillincreaseto:
Source1:0to 9 VDCat0 to5ADC
Source2:9to20VDCat0 to3 ADC
Source3:20to34VDCat0 to2ADC
Source4:34 to 68*VDCat0 to1
ADCS
*68
to
*80
VDCat0 to
0.5
ADC
It canbe seen,fromthetwosetsof outputratings,thatthechangeoverfromone source
to anotherwillbe dependentnotonlyonoutput voltage,butalsoon available inputACline
voltage.Thepower supplywillautomatically selectthe sourcethatwilldeliverthe output
ratings required.
4-1.
WARNINGLIGHT
If anoutputrequirementissuchthatitcannotbehandledbyanyofthefour sources,or
if the supplyisina current limit mode,awarninglightwill
flash
about2-5timesper second
untiltheloadrequirementis withinthepower supplycapability,orthe supplyisnolongerin
acurrent limit mode.
For example: Warning LightFlashing Warning LightOff
35 VDCat2 A at105to125VAC
line
34VDCat2 A at125VACline
55 VDCat1A at105VACline55VDCat1A at114VACline
18 VDCat3 A at105VACline18VDCat3 A at116VACline
12 VDCat4 A at105to125VACline12VDCat3 A at105 to 125VACline
4-2.
VOLTAGEREGULATION
In describingtheoperationofthe voltageregulatoritis assumedthattheload resistance
hasdecreasedin value.
*Whenexternally programmed.
1353-7

6050
4.8.1
0to7
VDCOutput
When
the resistanceoftheloadis
decreased,
the
outputvoltagewill tend to decrease.
Thedecreaseinoutputvoltageis sensedby
transistorQ10
asanincreaseinbase current.
TheincreaseinQ10base current increasesitscollector
current*
whichflows
through
transistorQ9
base. Therefore,
Q9basecurrent
andcollector current increase.Thein-
creased
Q9
collector current increasesthedriver transistor
Q7
base
current,
which
increases driver transistor
Q6
basecurrent,
which
increasesthedriver transistor
Q5
(Source4 series regulatingtransistor)base
current,
whichincreasesthedriver transistor
Q4 (Source3 series regulating
transistor)
basecurrent, whichincreasesthedriver transis-
torQ3(Source2 series
regulating
transistor)base
current^
whichincreasesthe Source 1
series regulatingtransistors
Ql
andQ2basecurrents, whichincreasesthe availableDC
outputloadcurrent untilthe output voltageis withintheload regulation specificationof
the power supply.
4.2.2
50
VDCOutput
Theoperationat50VDCoutputisthesameasthe operationat0 to 7 VDCoutputex-
cept
that-the
driver transistor
Q5
inthe0 to7 VDCoutputnowisthe Source4 series regu-
latingtransistor.TheincreaseinQ5base
current
increasesits collector current, which
flows through
R24
y
Q4
base-emitter
junction,
R26
s
Q3
base-emitter junction,
R28,
Ql,
Q2 base-emitter junctionstotheDC+outputterminalofthe supplyandtotheloaduntilthe
output voltageis withintheregulation
specification
ofthepower supply.When
Q5
is acting
as theseries
regulator,
fee
n
ORf'
gatesCR1,
CR2
andCR3have automatically disconnected
Sources1,2and3 respectivelyfromthe load.
4-3.
ADJUSTABLECURRENTLIMITOPERATION
If theloadcurrent increases
above
a predetermined levelsetbythe
panel
CURRENT
LIMITcontrol
R32,
the voltagedropacrossR30(if operatinginthe0 to5Arange),orR30,
R42andR43(if
operating
inthe0 to
0.5
A
range),
will
forwardbiasthe base-emitterof
transistor
Q16.
When
transistor
Q16isforward-biased,itscollector currentwillflow
and-forwardbiasthecurrent limittransistor
Q17.
Theresultantcollector currentof
Q17
will flow fromthepositivesideof zener
CR18(+20V)
through decouplingresistor
R3
S
emitter-to-collector
of
transistor
Q9, warning light sensingresistor
R14
andthroughthe
collector-to-emitterof
Q17.
When
Q17
collector
current
has
increased
toa predetermined
value,the
increased
voltage drops acrossR3
andR14
willreducethe collector-to-emitter
voltageofQ9tozero.
When
thisoccurs, fee voltage regulatingtransistorsQ9and
Q10
will
havenoeffectonthebiascurrentofdriverQ7.Whenthisoccurs,
the
biascurrentof
driver
Q7
is entirely dependentonthecollector currentof
Q17,
whichinturnis entirely
dependentontheloadcurrent flowing'throughthecurrent sensingresistors which forward
biasedtransistorQ16.The power
supply
isnowoperatingina constantor fixed output
current mode.
4-4.
CURRENTLIMITINGOFSOURCES2, 3OR 4
If theload
current
from sources
2,
3or4 is increasedtothe maximum predetermined
limitofthe source,the voltagedrop across
one
ofthe sourcecurrent sensing resistors
R28,
R26orR24willforwardMasthe associated current sensingtransistorsQ13,
Q14
or
Q15.
Example:
1.
Loadcurrentof
Souiae
2greaterthan3
ADC:
VoltagedropacrossR28will
forwardbiasQ13.
1353-8

6050
2.
Load
current
of Source3 greaterthan2 ADC: Voltagedrop across
R26
will forward
MasQ14.
3.
Loadcurrentof Source4greaterthan1 ADC: Voltagedrop across
K24
will forward
bias
Q15.
Sincethecollectorsof
Q13,
Q14
andQ15
are connectedtothecollectorof
Q16,
the
current
limit
operationofthese
transistors
i
3
thesameasthatwhencollector current
was flowing throughtransistor
Q16.
4-5,
WARNINGLIGHTOPERATION
Wheneverthecurrent limit
transistor
Q17is activatedduetoeither excessive output
currentorthe inabilityoftheAClinevoltageto
support
a
desired
outputratinginexcess
of fee published
ratings*
the voltagedrop across warning light sensingresistor
R14
will
energizea 10Vzener diode
CR22.
WhenCR22
conducts,
thebaseofQ12is reverse-biased,
cuttingofits collector current.Thecurrentflowing throughR37then flows through
Cll
untilthe voltagedropacrossCll reachesthe striking voltageofthe LIMIT neon lamp.
The
lamp
ignitesandbeginstodischarge
C1L
ThepulsatingDCcurrent flowingfrom
transformer
terminal
12totheparallel combinationofLIMITneonlamp
DS2
and capacitor
Cll throughcharging resistorR3?andhalf-wave diodeCR21totransformer terminal11
is insufficient to sustaintheoperating voltageoftheneonlampDS2.NeonlampDS2will
extinguishandthecapacitor will
again
charge untilthe ignition voltageofneonlamp
DB2
is againreached.Thecircuit componentsare selectedsothattheLIMITneonlampDS2
willflash2to5 timesper second.Thecapacitor
CIO
acrossthebase-emitter junction
of
Q12
integratesthepulsatingDCcurrent flowingfrom
transformer terminal
12through
Q12base-emitter
junction, resistor
R36,
and
diode
C.H21
totransformer terminal11.
Thiscapacitor functionsto
prevent
pulsatingDCpotentialsfrom beingcoupledintothe
amplifier
through,
the internal capacitanceof zener
CR22.
135

6050
SECTION 4
MAINTENANCE
4-1.
GENERAL
Undernormal
conditions,
no
specialor preventive
maintenance
is required.Aperi-
odic checkis recommendedat
annual
intervals.
Recalibration
in
accordance
withthepro-
cedures
outlinedin
thissection shouldbe
mad*"-
when
necessary.
Should
servicing
berequired,it should
not
be attemptedexceptbya technician ex-
perienced to the maintenanceof regulated power suppliesor solid state linear
circuitry.
Adequate
instrumentation
with
required accuracy shouldbe available.
The
UMPLY
regulator systemdoesnot involvecomplex
circuitry,
butis sufficiently
uniquethatrepairofthe supply shouldnotbe attempted until Section
3
"Theoryof
Operation*
1
is read thoroughly.Thissectionofthe
manual
is detailedandprovidesacomplete descrip-
tionofeachcircuitandcomponentfunctionaswellasananalysisoftheregulator systemIn
every operating mode.
Reference to thevoltages listedonthe schematic diagramwillbeusefulinisolating a
defect.
However*
it shouldbe notedthat
in
any
BC
closedloopsystema single defectmay
drasticallychangemanycircuit voltages. Normalvoltagesmayvary10%from those shown
on the schematic
diagram.,
CAUTION:IX)NOTOPERATETHEPOWER SUPPLY
WITH
INTERNALLEADSOR
COMPONENTSDISCONNECTEDANDA LOADONTHE OUTPUT.AREGU-
LATORSYSTEMRUNAWAYMAYOCCUR
AND,
INTHE PRESENCEOFAN
OUTPUT
LOAD,
DAMAGEORDESTROYINTERNALCOMPONENTS.
HIGH
GAIN
DCCOUPLEDAMPLIFIERSARE SUSCEPTIBLETOCHAINREACTION
BURNOUTSUNDERTHESECONDITIONS.ALWAYSREMOVEEXTERNAL
LOADSBEFORESERVICING.
4-2.
TESTEQUIPMENT
The following equipmentis recommendedfor calibratingor servicingthe Model 6050:
A. OSCILLOSCOPE:Asuitableunitfor measuring rippleand
noise.
It shouldhave
avertical sensitivityofatleast500
pv/centimeter,
abandwidthtoI MHzanda vertical
sensitivityof5
mv/eentimeter
to30MHz.
B.
DIGITAL VOLTMETER:Afive digit
DVM
with,
one millivolt stepsinthelast place
andanaccuracyof
0.1%
or better.
C. DCAMMETER:A1%instrumentwife
ranges
to 10
amperes*
Adigital voltmeter
withprecision shuntsmayalsobe utilized.
D.
VOLTAGEREFERENCESOURCE:AcalibratedDCsourcewithgood stability,ad-
justableto
60
volts.
Anuncalibrated, regulated sourcemaybeusedinconjunctionwith
a
DVM,
Another Model6050maybeso
utilized.
1364-1

6050
E.
MULTIMETER:
AgeneralpurposeAC/DCmulti-range meter
withan
input
impedance
of
20,000
fl/volt
andohmmeterranges
to100
megS.
F.
VARIABLE
AUTOTRAN8FORMER:
An adjustableunitwitha capacityof3 amperesfor
varyingthe
AC
input
voltageto fee supply.
G.
OUTPUT
LOAD?
Aresistorbankorpreferably
an
adjustable
constantcurrent
electronic
loadwitha
rating
of
0-6A
and
0-100V.
ifMs
load
canbe
electronicallyswitched
onandoff
at a repetitionrateofabout60Hzandhave
a
rise
timein
theorderofa
mteroeecond*
itwill
be usefulfor
transient
responseandrecoverytime measurements.
4-3.CHE CKIN GA N DR E C A L I B R A T I N GT H ES U P P L Y
Refertoschematicandpictorialdiagramsfor circuit
function
andcomponentor adjust-
menttrimmer potentiometer location,
4.3.1
CHASSISISOLATION:
Using
themultimeteronitshighestresistance
range,
check fee resistancebetweentheDCoutput terminals andtheACinputpinsofthelinecord
plugto
chassis,
Theresistanceshouldbeover100
megS.
4.3.2
Removethe
vinylclad
top dustcoverandthebottomplate.
4.3.3
PANELMETERZEROADJUSTMENT:Mechanicallyset file pointer to zero
while fee unitisina horizontal
position^
observingthe
Instrument
fromapositionperpendi-
cular to the
nO"
calibrationline to avoid
parallax,.
Thezeroadjustmentisa flush plastic
screwat fee rearof
the
meter.
4.3.4PANELMETERCALIBRATION:
1.
Set fee
following:
(a)AC
line
voltageto115volts.
(b)
CURRENTLIMIT
range
switch to
EA
positionandCURRENTLIMIT
potentiometer
to its
maximum
clockwiseposition*
(e)
VOLTAGEcontrolpotentiometer to 80
VDC
using fee external digital
voltmeter.Thiscontrol
should
provideanoutputof61-62voltsinits
maximum
clockwise
positionwiththeFINEVOLTAGEcontrolin
its
maximumecwposition.
H
60voltscannot
be obtainedortheoutputvoltageisinexcessof82volts, readjust
R9
trimmer potentiometer.
(Thenormal
rang©
oftheFINEVOLTAGE
ADJ
potentiometeris0.6V
£0,
IV.)
2.
Witt
meterfunctionswitchintheVOLTS
position*
checkmeterfor calibration
at 60
volts*
positioning
jonr
eyeperpendicular to fee
meter
scaleat60 to avoidparallax.
3.
Applya
5Aload
tothefront paneloutputterminals, usingtheaccurate external
currentmeterfor calibration.WithmeterfunctionswitchintheAMPS
positions
checkpanel
meterfor
5.0A
reading.
Adjust
R39
trimmer potentiometer
If
necessary.
136
4-2
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