POWER EASE ENGINES G7500D User manual

Tips read the instructions carefully before use understand local
safety regulations and use the product under the premise
of guaranteeing safety and environmental protection
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DIESEL GENERATOR
Owner's Manual
G7500D

Save this operating manual properly and carry it with the
generator for the convenience of emergency query in the
future. This manual constitutes one permanent element of the
generator. This manual shall be provided along with the
generator set when you lend or resell it.
Original instructions
Relevant information and technical specifications defined in
this manual take effect when printing is approved, with the
contents based on the equipment in production at time of
publication. Manufacturer reserves the rights to modify and
improve any parts described in the text without prior notice.

We recommend that the operator read this manual carefully before use this
generator, and fully comprehend all requirements and operating procedure
concerning the generator. In case of any questions about this manual,
contact the recent authorized dealer for startup, operation, maintenance
program and so on. The technician will teach you how to use the generator
in a correct and safe manner. We also recommend that the operator consult
startup and operating procedure of this generator when buying it.
Safety precautions
It is impossible for manufacturers to predict all hazardous circumstances
that may occur, for this reason, warnings in this manual and caution signs
on the generator set may not cover all hazardous circumstances. If we do
not give extra cautions for operating procedures, methods or techniques,
operate the generator in such ways that helps guarantee personal safety,
make sure no damage to generator set arises there from.
To make sure safe operation,Please read carefully three vital safety
warnings in this manual and on the generator preceded by a safety alert
symbol including
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01
12
Contents
1 Foreword
2 Safety Regulations 02-07
3 Glossaries 08-11
4 Parameters
5 Description of Spare Parts 13-16
24
25
26-27
28-30
33-37
31-32
7 Transporting
8 Accessories Installation
9 Powers of Common Appliances
10 Maintenance
11 Common Fault Analysis
12 Electrical schematic diagram
Foreword
Diesel Generator Operating Instructions
This generator will work in a safe effective and reliable way only when it is
kept operated and maintained properly Before operation or maintenance
of the generator the operator should
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Know well and strictly observe local laws and regulations.
Read and observe all safety warnings in this manual and on the device.
Let your family get familiar with all safety warnings in this manual.
01
!DANGER You WILL be KILLED or SERIOUSLY HURT if you don t
follow instructions
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!WARNING
!CAUTION
NOTICE
You CAN be KILLED or SERIOUSLY HURT if you don t
follow instructions
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You CAN be HURT if you don t follow instructions'.
Your generator or other property could be damaged if you
don t follow instructions'.
17-23
6 Operation Method
diesel engine is a household generator of compact structure and high
performance It is applicable to the situation of no electricity supply or
sudden electricity cut
Foreward
Thank you for purchasing this BE generator This air cooling device.,powered
by
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The generator surface has high
temperature avoid scalding,.
Pay attention to the warnings
on the generating set.
Keep the machine clean and
avoid spilt combustibles
including diesel fuel on it.
Do not use it in a wet condition.
Do not use it indoors. Do not connect to a home
power system.
It must realize safe grounding.
!WARNING
!DANGER
Diesel Generator Operating Instructions
Safety Regulations
Diesel Generator Operating Instructions
Safety Regulations
0302
Safety Regulations
!DANGER
!WARNING
!WARNING
!WARNING

General safety information
Operator should put on personal protective equipment
during operation and maintenance.
The installation and major repair work shall be carried
out only by specifically trained personnel.
Do not use the generator underground.
Do not use the generator under an explosive condition.
Diesel Generator Operating Instructions
Safety Regulations
Diesel Generator Operating Instructions
Safety Regulations
!DANGER
The generator produces enough electric power
to cause a serious shock or electrocution if
misused.
!DANGER
Fuel of the machine is flammable which will
generate high temperature and easily cause fire
during operation.
,
!DANGER
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.Avoid placing
any flammable materials near the exhaust outlet during
operation.
If you swallow any fuel, inhale fuel vapor, or allow any to
get in your eyes, see your doctor immediately. If any fuel
spills on your skin or clothing, immediately wash with
soap and water and change your clothes.
When operating or transporting the machine, be sure it is
kept upright. If it tilts, fuel may leak from the fuel tank.
Do not throw the residue fuel and used motor oil into the
trash or pour it onto the ground. We suggest you take
used oil in a sealed container to your local recycling
center or service station for reclamation.
It is strictly prohibited to add fuel during equipment
operation
In case of adding fuel keep far away from fire brand no
smoking
In case of adding fuel do not spill fuel on the equipment
As to accidental spilling use cotton cloth to clean it
In operation make sure that there is no flammable
substance within 2 meter range and no flammable
substance will approach the equipment
In case of long term nonuse take out the fuel from fuel
tank and store it safely.
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!CAUTION This equipment contains high speed revolving
parts which will harm human body,.
.
In equipment operation do not approach it and strictly
prohibit touching revolving parts
In equipment operation do not lift or move it Move it only
after equipment completely stopped
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0504
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Never touch the machine with wet hands
or electrical shock will occur.
Avoid connecting the generator in parallel with any other
generator.
It is prohibited to use bare wire to connect power supply
to the electric equipment directly use the plug that fits
local regulations
In equipment operation do not touch wire or live parts of
the equipment
In equipment operation keep children certain safe
distance from the generator
In equipment operation strictly prohibit assembling and
disassembling any parts
It is suggested to realize tandem connection of a ground
fault circuit interrupter GFCI when the power supply is
out to guarantee safety.
External electric accessory including cable and plug
interconnecting piece shall have no fault Electric shock
defend depends on the breaker especially the matching
between breaker and generator During replacement of
the breaker only that with the same rating and
performance features can be adopted Contact local
dealers or the after sales service center for support.
In case of using lengthening wire or mobile power
distribution cabinet overall length of the wire with cross
section of 1 5mm shall be no longer than 60m and that
of 2 5mm shall be no longer than 100m.
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2
2In equipment operation observe surroundings Make
sure no articles are involved into the equipment
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Diesel Operating InstructionsGenerator
Safety Regulations
GeneratorDiesel Operating Instructions
Safety Regulations
NOTICE Operating requirements
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Do not place heavy weight on the equipment
The wheel is for easy moving of the equipment Do not
use it for long distance moving otherwise it will be
damaged
Do not exceed rated power of the equipment in
operation otherwise its service life will be shortened
Power of common household appliances is shown on
Page n details
Pls maintain the equipment according to the
requirements so as to prolong its service life Refer to
Page for details
Prevent duct from entering into the equipment during
operation or storage
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23,24 i
25
0706
There is the warning label on the machine to remind you of the
safety regulations.
HOT!
m
HOT!
m
THE MAINTENANCE OF THE AIR CLEANER
Check whether filter is blocked every 100 hours, and clean the filter.
Replace filter element every 500 hours under normal working condition.
Replace filter element to ensure engine performance in case replacement
is neccessary under bad working condition.
USE DIESEL FUEL.
PLEASE CHANGE NEW FILTER WHEN IT IS BLOCKED.
MUST USE LUBE OIL ABOVE CC GRADE.
CHANGE LUBE OIL EVERY 100hrs.
CLEAN FILTER EVERY 100hrs.
FUEL OIL
LUBE OIL
CHECK LUBE OIL LEVEL AND FUEL.
WARM UP WITHOUT LOAD.
STARTING
STOPPING
CLOSE FUEL COCK AFTER STOPPING
ENGINE.
BEFORE OPERATION PLEASE READ OWNER’S MANUAL.
NEVER use inside
home or garage,
EVEN IF doors and
windows are open.
Only use OUTSIDE
and far away from
windows,doors,and
vents.

0908
Gasoline Generator Operating Instructions
Symbol & Meaning
Symbol & Meaning
Gasoline Generator Operating Instructions
Symbol & Meaning
Load transfer efficiency
Generator output power performance rate
meat ISO8528G1
Symbol Meaning
Can be hurt if not follow instructions
Engine Speed
Power
Frequency 1Hz 60 r min(=/)
Current
Voltage This is electric device You may suffer electric
shock if you don t follow the instructions.
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The device is electriferous No touching
during operation
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Fuel tank may explode when encountering high
temperature and open fire Operate it cautiously..
Some parts of equipment will generate high
temperature during operation which will scald skin,.
Symbol of adding the fuel which must
be gasoline
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Symbol of adding the engine oil and the
specification is specified on Page 16
Do not use the plug or electric device in
the rain or make them get wet.
Make the machine realize safe grounding
before use
Symbol Meaning

Gasoline Generator Operating Instructions
Symbol & Meaning
Gasoline Generator Operating Instructions
Symbol & Meaning
Read the afety nstructions efore using the
enerator.
si b
g
Only fill the generator in well-ventilated areas
and keep it away from open flames sparks and
cigarettes Spilled fuel should be soaked up
immediately.
Switch off the engine and let it cool down
before filling the generator Fuel is easily
flammable and may even explode under
certain circumstances.
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Gases such as carbon monoxide (colourless
and odourless gas) are produced during
operation which may lead to suffocation.
Only use the generator in well ventilated
areas.
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Warning! Dangerous voltages are present
when the generator is in operation.
Generator must always be switched off
before performing maintenance works.
Wear ear protection when operating the
generator.
Disconnect all devices from the connections
before performing maintenance works
before leaving the device and after
switching it off.
,
The generator may not be connected to the
public power supply When the device is
falsely connected there is a risk of fire
material damage and even a fatal electric
shock being suffered by the operator as is
also the case when performing works on the
public power supply.
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1110

1312
Diesel Generator Operating Instructions
Parameters
(2)
(3)
(4)
(5)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(6)
(1)
Description of Spare Parts
(1)
(2)
3
4
5
6
(7
(8) Oil sensor
9
10
(11) Fuse-link
12
13
14
15
(16
18
19
20
(21)
AC output
( ) AC circuit breaker
()
( ) Wheel
()Foot
) Dipstick
( ) Speed control
( ) Fuel injection pump
( ) Engine switch
()
()
()
)
(17)
()
()
()
()
()
22
23
Output indicator
indicator
Ground terminal
Air cleaner
Recoil starter
Handrail pipe
Oil drain bolt
Start motor
Battery
Muffler
Fuel gauge
Fuel tank cap
Fuel tank
Oil pressure
(21)
(20)
(17)
(18)
(19)
(22)
(23)
GeneratorDiesel Operating Instructions
Description of Spare Parts
5.5
G7500D
50Hz
230V
16L.
462cc
14.5L
685x520x595
112kg
3000r/min
Model
Capacity of
fuel tank
AC output
Frequency
Voltage
Rated power(kW)
Specification
Rpm
Fuel
Engine oil capacity
Engine
Single cylinder forced air cooling 4 strokes,,
Weight (only for reference)
Net weight
Overall dimensions (excluding packing box)
L x W x H (mm)
Displacement
Diesel fuel
60Hz
120V / 220V / 240V
6.0
3600r/min
Only 230V 50Hz product is CE certificated.
Parameters
Noise
Measured Sound
Pressure Level
Measured Sound
Power Level
Uncertainty
Guaranteed Sound
Power Level
2 dB(A)
111 dB(A)
109 dB(A)
89 dB(A)
Serial number
T***YYMM*******
The YYMM is year
and month of
manufactured.

Diesel Generator Operating Instructions
Description of Spare Parts
1514
AC circuit
breaker
Output
indicator
GeneratorDiesel Operating Instructions
Description of Spare Parts
Fuel tank
Fuel tank
cap
Fuel
gauge
AC output
It is used to hold fuel diesel fuel is allowed only,.
Screw the fuel injection port in use and do not open it in
equipment operation.
It is to indicate fuel level in the fuel tank.
AC output socket provides the power supply Pls refer to
model s parameter table for its rated power load of each
socket cannot exceed its rated current and total power of
electric device cannot surpass rated power of the generator
Do not start up several electric devices simultaneously but
switch on another one after stable operation of one electric
device
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It will break to protect the electric device when current is
too heavy.
It is to indicate power supply status The indicate will
brighten up when the equipment operation
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Engine
switch
It is to start up and switch off the engine Turn to the off state
in nonuse
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.It is used when the engine is difficult to start in cold
weather For the method refer to the Page 18., .
Wheel
(optional) It is for moving the generator in a short time.
Battery It is for starting up the generator In case of nonuse for
three months charge it
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Handrail
pipe
Oil drain
bolt
Foot
It is for measurement of engine s oil level Make sure
engine s oil level is between MIN and MAX in the dipstick of
oil filler cap before use Oil can be added after removing the
oil filler cap
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Unscrew this bolt when replacing the engine oil Drain out
the old engine oil and dispose of it properly according to
local laws aoviding damage to the environment
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It is to support the generator.
It is to make the generator realize safe grounding As to the
grounding method refer to the Make sure
unobstructed grounding before use
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Page15.
After lifted up the pipe with self locking structure can be
used to move the generator
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It is to start up the engine.
It is to filter air and remove impurities in the air entering
cylinder As to the maintenance method refer to Page 26.,.
It is to control the engine speed.
It is to eliminate noise during equipment operation and
discharge high temperature exhaust of engine s combustion
Do not touch it to avoid scalding
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Dipstick
Grounding
terminal
Air
cleaner
Speed
controler
Muffler
Start motor

Diesel Generator Operating Instructions
Description of Spare Parts
1716
Sockets can be following patterns according to relevant regulations in
various areas:
When the rated current from one socket output more
than the socket ' , you shoud
to use simultaneously two or more sockets for power
output.
s nominal rated current
!WARNING
Operation Method
Unit grounding
Shift the machine outdoors, use wire of no less than 2.5mm to make the
machine and grounding terminal connected to the ground. One end of the
wire is pressed below the butterfly nut of the unit, screwed up tightly, and
the other end is connected with the metal rod shape article (such as the
iron nail and the opener), and inserted into soil.
2
Starting the generator set
Filling oil
Remove the oil filler cap fill oil of proper model As to dosage refer to
Page Use the funnel for filling in case of careless spilling clean the
ground to avoid slipping.
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Upper level
Diesel Generator Operating Instructions
Operation Method

Diesel Generator Operating Instructions
Operation Method
GeneratorDiesel Operating Instructions
Operation Method
Set engine speed control to stop
2
Oil specification
Filling fuel
No exceeding
this level
Open the fuel tank cap and fill el the fuel leveler s position will
display diesel fuel mass in the fuel tank and take care the maximum fuel
position shall not excceed the inner strainer of the tank when filling
dies fuel, '
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Keep away from the fire source and heat source
when filling do not fill when be operating;.
!WARNING
0℃ 10℃ 20℃ 30℃ 40℃
-℃10-℃10
-℃20-℃20
(℉)32(℉)32 (℉)50(℉)50 (℉)68(℉)68 (℉)86(℉)86 (℉)104(℉)104
(℉)14(℉)14
(- ℉)4(- ℉)4
Service Categories
API Service Categories CD or higer
ACEA Service Categories E3,E4 and E5
JASO Service Categories DH-1
Oil Viscosity
Select the appropriate engine
oil viscosity based on the
ambient temperature and use
the SAE Service Grade Viscosity
in the chart.
Connect electric battery
Connect the storage battery wire to the
storage battery red for positive
electrode and green for the negative
electrode and make sure screwing the
nut tightly Not contact between positive
electrode to negative electrode to avoid
short circuit After connection metal
parts of two pieces of wire shall keep at
least 15mm safety distance and be
protected by rubber cover.
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Move the lever (1) to the right, it click into
the RUN position
Set engine speed control to start
19
Turn on the fuel valve lever
Turn the fuel valve lever to ON and let
thefuelflowintothef pump.uel
OFF
ON
()1()1()2()2
RUN
STOP
18

Diesel Generator Operating Instructions
Operation Method
21
20
Diesel Operating InstructionsGenerator
Operation Method
When the engine is difficult to start in
cold weather,
for about 10--20
seconds and then release, you can
easily start the engine with
Turn the start switch to
the HEATER position
the start
switch.
Start the generator
Start the generator in cold weather
Insert the key into the key switch, Turn
the start switch to the START position.
release the key as soon as the engine
starts, it will return to the ON position.
If the engine doesn’t start, Wait at least
30 seconds before you attempt to start
the engine again.
After starting, Warm up the engine without
load for about 3 minutes.
3 min
Warm up the engine
Set engine speed control to stop
()1()2
RUN
STOP
8
Connect to load
Access electric equipment and turn the
circuit breaker to ON Please note that
when several loads are used at the same
time do not access the next one unless
the former one is running normally The
total power of the loads should not
exceed the rated power of the unit.
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Shut down the engine
Disconnect load
Disconnect the electric equipment from
the control panel of the generator.
()1()1()2()2
RUN
STOP
After 30 seconds of no load running-，
Press down the stop button (2) ,the speed
control lever (1) will automatically return to
the STOP position.
Set engine speed control to stop
2
OFF
ON
OFF
ON
START
HEATER
OFF
ON
OFF
ON
START
HEATER
30 sec
(Heating function is optional)

Diesel Generator Operating Instructions
Operation Method
23
22
Storage
Protective treatment
The surface temperature of the generator
unit is still high after shutdown and it can
not be moved or operated before cooling
down in order to avoid scalding.
,
!WARNING
The unit should be stored in a clean and
dry place and should be protected from
rain and high temperature Shield the unit
with paper box or plastic bag to prevent
dust from entering the unit.
.
Diesel Generator Operating Instructions
Operation Method
Close the fuel valve lever
Turn off the fuel valve lever after the
shutdown of the unit.
OFF
ON
OFF
ON
OFF
ON
START
HEATER
Turn off the engine switch and the
generator unit will be shut down
immediately.
Turn off the engine switch Battery replacement
NOTE: The battery shipped with the
generator has been fully charged. A
battery may lose some of its charge
when not in use for prolonged periods
of time and may require recharging by
a 12V battery charger (Not Included).
This battery is maintenance-free
battery 12V20Ah and dimensions are
174mm (length)x
85mm(width)x158mm(height).
The NEGATIVE battery
terminal should:
1. Always be DISCONNECTED FIRST.
2. Always be CONNECTED LAST.
!CAUTION
RED (+)
BLACK (-)

24
Accessories Installation
You can install the wheel assemblies for the convenience of moving
the unit
You may need to prepare the following equipment before the installation.
.
,Please install the handrail vibration reduction bracket and wheel on the
base plate and tighten the bolt as shown in the following picture.
Two-wheel short axle
Vibration reduction bracket
Vibration reduction rubber pad
Handrail
Axle
Wheel
Cotter pin
Washer
Diesel Generator Operating Instructions
Accessories Installation
25
Transporting
To prevent fuel spillage when transporting or during temporary storage,
the generator should be secured upright in its normal operating
position,with the engine switch OFF.
The fuel valve lever should be turned OFF.
When
Do not overfill the tank.
Do not operate the generator while it is on a vehicle.Take the
generator off the vehicle and use it in a well ventilated place.
Do not drive on a rough road for an extended period with the
generator on board.If you must
transporting the generator:
transport the generator on a rough
road,drain the fuel from the generator beforehand.
NOTE:
To
Take care not to drop or strike the generator when
transport the generator,hold the holding part(shaded areas in the
figure 1).
transporting.
Do not place heavy objects on the generator.
When transporting the generator by loading it on to a vehicle,secure to
the generator frame as shown(See figure 2).
HOLDING PART
Figure 1 Figure 2
!WARNING
GeneratorDiesel Operating Instructions
Transporting

2726
Rated
power(W)
Starting
power(W)
Electric equipment
250 500
Washing
machine
Household
Appliances 10050
Electric fan
1600 3200
Air conditioner
2HP
-
Electric
welder 50002500
Tools 1000 1500
Electric
hammer
1200800
Water pump
The starting powers of the appliances are far more higher than the
operation powers Please read the labels of the electric equipment for
reference The total power of the loads should not exceed the rated power
of the generator.
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Diesel Operating InstructionsGenerator
Powers of Common Appliances
Diesel Operating InstructionsGenerator
Powers of Common Appliances
Powers of Common Appliances
Electric equipment Rated
power(W)
Starting
power(W)
Household
Appliances
Flat panel
television 27"
Energy
saving lamp
Electric
cooker
Computer
DVD
Refrigerator
120 120
5~50 5~50
10001000
400 400
100 100
50 300

Replace the engine oil
Upper level
Oil filler cap Oil drain bolt
Remove the oil draining bolt and drain the long time stored oil Tighten the
oil draining bolt and twist off the oil dipstick Fill in appropriate amount of
oil via the oil dipstick and keep the oil level between MIN and MAX.
.
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Air filter inspection
Air cleaner elemen
Clip
1 Unsnap the air cleaner cover clips, remove the air cleaner cover.
2
3
Tap the filter element several times on a hard surface to remove dirt,
or blow compressed air [not exceeding 30 psi (207 kPa)] through the
filter element from the inside.
replace dirty filter element if damaged.
28
Diesel Generator Operating Instructions
Maintenance
29
Maintenance
Good maintenance is the best guarantee of safe economical and fault free
operation And it also contributes to environmental protection
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Maintenance schedule is as follows：
Item Daily 20 hours 100 hours 200 hours 500 hours 1000hours
Check and tighten
bol t and nuts
○Before
operation
Check and
resupply engine oil
○Before
operation
Replace engine oil ○1st time ○2nd &
after
Cl ean oil filt er
replace if damaged ○1st time ○2nd & after
Check oil leakage
○Before
& after
operation
Cl ean or r epl ace air
cleaner element
Service more frequently when used in
dusty areas ○
Drain and clean the
fuel tank ○
Check and replace
fuel filter ○
Check fuel injection
noz zle ▲
Check fuel injection
pump ▲
Check fuel piping
replace if damaged ○
Adjust intake/exhaust
valves head clearance ▲1st time ▲
Check and lap
intake/exhaust valves
seat
▲
Replace piston
rings ▲
Check battery ○Before
operation
Operation
hours
The mark ( ) indicates that special tools and skills are required.▲
Diesel Generator Operating Instructions
Maintenance

31
30
Common Fault Analysis
Fault phenomenon Fault cause Operation method
The
can not start
generator
No power output
Vibration while operation
The emits
black smoke
generator
The emits
blue smoke
generator
The power decreases
No diesel fuel
The fuel switch is not
turned on
The f switch is blockeduel
No engine oil or the engine
oil level is low
The
is turned off
speed control
Starter motor does not
operate or rotates too slowly
The circuit breaker is
not connected
The plug is poorly
contacted
No diesel fuel
The temperature of the
engine is too low
The fuel oil is contaminated
The air filter is dirty
The load is too high
The engine oil is too much
The engine oil type
is incorrect
Fuel system clogged
Clogged air cleaner element
Fill the fuel tank with fuel
Turn the fuel switch to ON
Clean the fswitchuel
Add oil
Turn the to
the R position""
UN
speed control
Clean terminals ,retighten
Check battery recharge,
Turn the circuit breaker to
the on position""
Replace a socket
Fill the fuel tank with fuel
Let the engine run at empty
load for more than 10 minutes
Replace clean oil
Clean the filter element
of the air filter
Reduce load to the
rated limit
Drain some oil
Choose appropriate engine
oil type(refer to page 16)
Purge of or replace fuel
vitta ,filter or cock)
Clean or replace filter element
The environmental requirements of the generator:
Suitable temperature 10 40 .-℃-℃:
%Suitable humidity lower than 95 .:
The emits
white smoke
generator
Diesel Generator Operating Instructions
Common Fault Analysis
Clean engine oil filter
Oil filter
Remove the oil filter, clean oil filter or replace if damaged, and then
install the oil filter.
Valve clearance
(should be conducted by a professional person)
Feeler gauge
Remove the cylinder head cover and measure the valve clearance with
the feeler gauge. The clearances are 0 1mm for the inlet valve and
0 15mm for the outlet valve.
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Diesel Generator Operating Instructions
Maintenance

Diesel Generator Operating Instructions
Electrical schematic diagram
Electrical schematic diagram
32
Suitable altitude under 1,000 meters it should be used with lower
power in districts higher than 1,000 meters. .
(
)
:
If there is no problem with the conditions above please turn to the
nearby dealer or after sales service center for consultancy.
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The generator set can only be loaded to the rated power under the
specified environment conditions If the environment conditions are
inconsistent with the above standards or if the cooling conditions of the
engine and generator set are defective for example when running in
limited areas it is necessary to reduce the power It is also necessary
to reduce the power when the temperature altitude and relative
humidity exceed the standards.
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Diesel Operating InstructionsGenerator
Common Fault Analysis
33
Electrical schematic diagram 1
50Hz 230V (With heater)
CE certificated

Diesel Generator Operating Instructions
Electrical schematic diagram
34
Electrical schematic diagram 2
35
Diesel Generator Operating Instructions
Electrical schematic diagram
CE certificated
50Hz 230V (Without heater)
Electrical schematic diagram 3
60Hz 120V/240V (With heater)