Power integrations RDHP-2256Q User manual

Power Integrations
5245 Hellyer Avenue, San Jose, CA 95138 USA.
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User Manual
Title RDHP-2256Q
Application
2-Channel Bitstream Error Emulator for
Automotive ISO 26262 Software Designs
(DSPACE Compatible)
Author System Engineering Automotive
Date February 08, 2023
Revision 1.5
Figure 1. Bitstream error emulator hardware
Feature Set
Automatic and manual emulation of gate driver errors, warnings, and temperature signals
SCALE-EV gate driver ASICs (SIC2192FQ) used for emulation accuracy
Microcontroller for input and output signal handling
DSPACE system input terminals and standard SCALE-EV family interface connector
Powered from single external 5 V, 3 A power supply (USB-C connector or input terminals)
25 V gate supply voltage generated internally

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Table of Contents
Description ................................................................................................................. 4
Design Specifications................................................................................................. 5
Electrical Specifications ...................................................................................... 5
Environmental Specifications .............................................................................. 5
Functional Sections.................................................................................................... 6
User Interface............................................................................................................. 7
DSPACE Input Interface ..................................................................................... 7
Failure and Warning Push Buttons ..................................................................... 7
Channel Selector Toggle Switches ..................................................................... 8
Top Channel Gate Driver ASIC Interface............................................................ 8
Bottom Channel Gate Driver ASIC Interface....................................................... 8
Microcontroller Reset Button............................................................................... 9
Operation Guide......................................................................................................... 9
Bitstream Error Emulation Available ................................................................... 9
Limitations........................................................................................................... 9
Board Setup ...................................................................................................... 10
5V Power Supply Selection........................................................................ 10
TEMP Resistor Selection (Top and Bottom Channel) ................................ 10
Input PWM Selection (Top and Bottom Channel) ...................................... 11
SO and B_OUT Connection (Top and Bottom Channel)............................ 11
Error Triggering Mode................................................................................ 12
Sequence for Operation .................................................................................... 12
Sequence for Power Down ............................................................................... 12
Error Emulation ................................................................................................. 13
Temperature Sensor .................................................................................. 13
V
VISO
Under Voltage................................................................................... 13
V
VISO
Over Voltage..................................................................................... 13
Gate Monitoring ......................................................................................... 13
Over Temperature (OT1
GD
and OT2
GD
)...................................................... 14
DESAT....................................................................................................... 14
Over Temperature (OT1
DCDC
and OT2
DCDC
) ............................................... 14
Primary-side DC/DC Controller Overcurrent Warning................................ 15
Dead Time Insertion................................................................................... 15
Interlock ..................................................................................................... 15
Revision History ....................................................................................................... 16

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Disclaimer:
The statements, technical information and recommendations contained herein are believed
to be accurate as of the date hereof. All parameters, numbers, values and other technical
data included in the technical information were calculated and determined to our best
knowledge in accordance with the relevant technical norms (if any). They may base on
assumptions or operational conditions that do not necessarily apply in general. We exclude
any representation or warranty, express or implied, in relation to the accuracy or
completeness of the statements, technical information and recommendations contained
herein.
No responsibility is accepted for the accuracy or sufficiency of any of the statements,
technical information, recommendations, or opinions communicated and any liability for
any direct, indirect or consequential loss or damage suffered by any person arising
therefrom is expressly disclaimed.

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Description
The RDHP-2256Q simulates and emulate the SCALE-EV IGBT and SiC MOSFET plug and
play automotive gate drivers to support system software development according to ISO
262632. The RDHP-2256Q hardware allows the software designer to test all gate driver
functions under “low voltage” conditions. One (1) RDHP-2256Q simulates one half bridge,
three (3) RDHP-2256Qs would simulate a three-phase two-level inverter.
The RDHP-2256Q is operated with standard PWM signals. The following errors or warnings
can be simulated by request, per channel:
1) DESAT failure
2) Dead time failure
3) Interlock failure
4) DC/DC overcurrent failure
5) Over temperature DC/DC
6) Over temperature IGD (Gate driver booster stage)
7) Gate monitoring failure
8) Gate driver supply over voltage
9) Gate driver supply under voltage
10) NTC temperature value simulation
Failures and warnings can be activated by using the onboard push buttons or by digital
signals from the DSPACE input interface or other electrical control systems.
Figure 2. RDHP-2256Q hardware with push button,
switches, and potentiometers for temperature simulations

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Design Specifications
Electrical Specifications
Description Symbol Min Typ Max Units
Primary Side Supply Voltage
Supply voltage referenced to GND V
5V
4.75 5 5.25 V
Reference ground GND 0 V
Integrated Secondary Side Supply Voltage
Positive supply voltage referenced to V
VEEx
V
VISOx
15 V
Secondary side reference potential per channel V
VEEx
0 V
Negative supply voltage referenced to V
VEEx
V
COM
-10 V
Input and Output Signals
PWM input signals (0V = LOW, 5V = HIGH) V
INx
0 5 V
PWM input signal frequency f
INx
20 kHz
DSPACE input signals (0V = LOW, 5V = HIGH) V
DSPACE
0 5 V
Status feedback signal (0V = FAULT, 5V = NO
FAULT) V
SOx
0 5 V
Environmental Specifications
Description Symbol Min Typ Max Units
Ambient temperature T
a
25 °C
Altitude of operation h
a
2000 m

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Functional Sections
Figure 3. Unit 3D render (Portrait)

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User Interface
DSPACE Input Interface
Pin
No.
Label on
Enclosure I/O Function
1 5V VCC Supply Primary-side supply voltage
2 TEMP Input Cycle discrete resistance values at TEMP pin
3 Bot EN Input Enable bottom channel bitstream error emulation
4 Top EN Input Enable top channel bitstream error emulation
5 Viso UV Input Trigger VISO under voltage warning
6 Viso OV Input Trigger VISO over voltage warning
7 Gate M Input Trigger gate monitoring warning
8 OT IGD Input Trigger gate driver over temperature warning
9 DESAT Input Trigger DESAT detection
10 OT DC/DC Input Trigger DC/DC over temperature warning
11 OC DC/DC Input Trigger primary-side DC/DC controller overcurrent warning
12 DT INSRT Input Trigger dead time insertion warning
13 Interlock Input Trigger interlock warning
14 GND Supply Common ground potential
Table 1. DSPACE input interface pin assignment and functions
Failure and Warning Push Buttons
Label on
Enclosure I/O Function
Interlock Input Trigger interlock warning
Deadtime Insertion Input Trigger dead time insertion warning
Over Curr DC/DC Input Trigger primary-side DC/DC controller overcurrent warning
Over Temp DC/DC Input Trigger DC/DC over temperature warning
DESAT Input Trigger DESAT detection
Over Temp IGD Input Trigger gate driver over temperature warning
Gate Monitoring Input Trigger gate monitoring warning
Viso OV Input Trigger VISO over voltage warning
Viso UV Input Trigger VISO under voltage warning
Table 2. Failure and warning push button functions

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Channel Selector Toggle Switches
Label on
Enclosure I/O Function
Bot EN Input Enable error emulation on the bottom channel
(Toggle up)
Top EN Input Enable error emulation on the top channel
(Toggle up)
OFF Input
Disable error emulation on top and/or bottom channel
(Toggle down)
Table 3. Channel selector toggle switch selections and functions
Top Channel Gate Driver ASIC Interface
Pin
No.
Label on
Enclosure I/O Function
8 GATE2 Output Top channel gate signal
7 VEE2 Supply Top channel negative supply voltage reference
6 ASC_AD2 Input Primary-side ASC_AD pin signal
5 _AD_EN Input Primary-side ASC_AD_EN pin signal
4 SO2 Output Logic fault signal
3 IN2 Input Logic command signal
2 BOUT2 Output Digital bitstream output
1 GND Supply Common ground potential
Table 4. Top channel SCALE EV interface pin assignment and functions
Bottom Channel Gate Driver ASIC Interface
Pin
No.
Label on
Enclosure I/O Function
8 GATE1 Output Bottom channel gate signal
7 VEE1 Supply Bottom channel negative supply voltage reference
6 ASC_AD1 Input Primary-side ASC_AD pin signal
5 _AD_EN1 Input Primary-side ASC_AD_EN pin signal
4 SO1 Output Logic fault signal
3 IN1 Input Logic command signal
2 BOUT1 Output Digital bitstream output
1 GND Supply Common ground potential
Table 5. Bottom channel SCALE EV interface pin assignment and functions

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Microcontroller Reset Button
Label on
Enclosure I/O Function
MCU Reset Input
Reset onboard microcontroller
Note: Errors/warnings may be flagged by the bitstream
reader GUI when the onboard microcontroller is reset
due to the microcontroller’s initialization process.
Table 6. Microcontroller reset button function
Operation Guide
Bitstream Error Emulation Available
1. Temperature Sensor
2. V
VISO
Under Voltage
3. V
VISO
Over Voltage
4. Gate Monitor
5. Over Temperature (OT1
GD
and OT2
GD
)
6. DESAT Detection
7. Over Temperature (OT1
DCDC
and OT2
DCDC
)
8. Primary-side DC/DC Controller Overcurrent Warning
9. Dead Time Insertion
10. Interlock
Limitations
1. Minimum power supply rating of 15 W (5 V, 3 A).
2. All errors can be triggered on both top and bottom channels simultaneously,
except for Over Temperature (OT1
DCDC
and OT2
DCDC
).
3. Dead Time Insertion and Interlock will always be triggered on both top and
bottom channels simultaneously.
4. Error emulation is only executed once the push button is released or the rising
edge of a digital
signal from the DSPACE input interface is detected.
5. Only one error emulation can be triggered at a time.
6. Channel switching is prohibited while an error emulation is currently executing.

RDHP-2256Q User Manual 08-Feb-23
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Board Setup
5 V Power Supply Selection
A power adapter/power supply with a minimum rating of 15 W
(5 V, 3 A) is required for powering up the board.
1. To supply the board through the USB-C port
-Short pin 2 and pin 3 of the “5V Supply Selector” using a
jumper.
-Connect the USB-C end of a power cable to the USB-C port
of the board.
-Connect the other end of the power cable to a power
adapter.
2. To supply the board through the DSPACE input interface
-Short pin 2 and pin 1 of the “5V Supply Selector” using a
jumper.
-Connect the negative wire of the power supply to the “GND”
pin (Pin 14) of the DSPACE input interface.
-
Connect the positive wire of the power supply to the “5V
VCC” pin (Pin 1) of the DSPACE input interface.
TEMP Resistor Selection (Top and Bottom Channel)
1. To connect the potentiometer to the TEMP pin of SIC2192FQ
-Short pin 2 and pin 1 of the “TEMP Resistor Selector” using
a jumper.
2. To connect the discrete SMD resistors and THT thermistor
provision to the TEMP pin of SIC2192FQ
-Short pin 2 and pin 3 of the “TEMP Resistor Selector” using
a jumper.
No manual button is available for cycling SMD resistors to the TEMP
pin of SIC2192FQ. Control for cycling the SMD resistors to the
TEMP pin of SIC2192FQ can only be done using a digital signal
through “TEMP” pin (Pin 2) of the DSPACE input interface.
1 2 3
1
2
3

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Input PWM Selection (Top and Bottom Channel)
1. To use the input signal generated from the microcontroller during
bitstream error emulation
-Short pin 2 and pin 1 of the “Input PWM Selector” using a
jumper.
2. To use an external PWM signal during bitstream error emulation
-Short pin 2 and pin 3 of the “Input PWM Selector” using a
jumper.
-Connect the negative wire of the signal cable to the “GND” pin
(Pin 1) of the SCALE EV interface.
-Connect the positive wire of the signal cable to the “INx” pin
(Pin 3) of the SCALE EV interface.
OR
-Insert a Molex connector to the Molex socket with its pin 3
connected to the external PWM signal line
Frequency for the external IN PWM signal can be set to 20 kHz
.
SO and B_OUT Connection (Top and Bottom Channel)
1. Using coaxial connectors
-Connect the SOx coaxial port from the emulator board to the
SO coaxial port of an adapter board using an ultra-fine coaxial
cable (Part Number: UFL-2HF6-068N1T-AC-200).
-Connect the B_OUTx coaxial port from the emulator board to
the B_OUT coaxial port of an adapter board using an ultra-
fine coaxial cable (Part Number: UFL-2HF6-068N1T-AC-200).
-Connect the adapter board to a computer using a USB cable.
2. Using the SCALE EV interface
-Insert a Molex connector to the Molex socket with its pin 4
corresponding to the SOx signal line and pin 2 to the B_OUTx
signal line.
Probing the SOx and B_OUTx signal is possible through pin 1 and
pin 3 of the pin connectors shown in the image on the left (Pin 2 is
GND) or through the “SOx” pin (Pin 4) and “B_OUTx” pin (Pin 2) of
the SCALE EV interface.
1 2 3
1 2 3
1 2 3
1 2 3

RDHP-2256Q User Manual 08-Feb-23
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Error Triggering Mode
The DSPACE input interface is connected in parallel to the push buttons for manual
triggering. Since the signal to trigger bitstream errors are set to “active low”, it is
important to ensure that the terminals of the controls for the triggering method not
being used be pulled high or open to avoid false triggering of bitstream errors.
1. To emulate errors manually (Manual Triggering)
-Ensure pins/terminals of the DSPACE input interface corresponding to the
input triggers for the errors are open or pulled “high”.
2. To emulate errors using the DSPACE system (Automated Triggering)
-Ensure both channel selector switches are toggled off.
-Configure digital signals going into the DSPACE input interface to “active low”
(Typical pulse width ≈1ms).
Sequence for Operation
1. Set up selectors and connections on the board based on preferred testing cases.
2. Toggle both channel selector switches off.
3. Plug power brick to outlet OR turn on power supply.
-Four (4) green LEDs should light up upon successful power up;
oone (1) LED to indicate presence of a 5 V supply;
otwo (2) LEDs to indicate presence of voltage output from the low-power
step up converters;
oand one (1) blinking LED to indicate successful power up and initialization
of the microcontroller.
4. Reset bitstream reader GUI.
-Errors from the bitstream reader GUI upon board start-up are expected since
the microcontroller still needs to initialize control signals for the error
emulation circuits on the board.
5. Toggle the channel selector switches OR input a “low” signal on the “Bot EN” pin
(Pin 3) and/or “Top EN” pin (Pin 4) of the DSPACE input interface to select the
channel/s to emulate errors on.
6. Press push buttons (Manual Triggering) OR input 1-ms active-low pulses on the
DSPACE input interface (Automated Triggering) to trigger bitstream errors.
-Faster blinking of the LED near the microcontroller indicates an error
emulation program currently being executed.
7. Repeat (4.) or (5.) if necessary.
8. Repeat (6.).
Sequence for Power Down
1. Ensure no error emulation program is still being executed.
-LED near the microcontroller must not be blinking fast.
2. Toggle both channel selector switches off.
3. Unplug power adapter from outlet OR turn off power supply.

RDHP-2256Q User Manual 08-Feb-23
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4. Disconnect wires from the interfaces, connectors, and USB ports.
Error Emulation
1. The channel/s selected to emulate errors on should be enabled using the channel
selector switches or by inputting a “low” signal on the “Bot EN” pin (Pin 3) and/or
“Top EN” pin (Pin 4) of the DSPACE input interface before triggering any errors.
If no channel is enabled, no errors will be emulated on the board.
2. The LED located near the microcontroller blinks faster when an error emulator
program is currently being executed.
Temperature Sensor
1. If the potentiometer is connected to the TEMP pin of SIC2192FQ:
-Turn the potentiometer knob to see the change in resistance values at the
TEMP pin of SIC2192FQ
2. If the discrete SMD resistors and THT thermistor provision is connected to the
TEMP pin of SIC2192FQ:
-Initially, the header socket for the THT thermistor provision is already
connected to the TEMP pin of SIC2192FQ
-Input a 1-ms active-low pulse on the “TEMP” pin (Pin 2) of the DSPACE input
interface.
-1
st
input connects the 15 kΩresistor only at the TEMP pin of SIC2192FQ.
-2
nd
input connects the 5.1 kΩresistor only at the TEMP pin of SIC2192FQ.
-3
rd
input connects the 150 Ωresistor only at the TEMP pin of SIC2192FQ.
-4
th
input connects the header socket for the THT thermistor provision only to
the TEMP pin of SIC2192FQ again.
-Succeeding inputs repeats the cycle.
V
VISO
Under Voltage
1. Press the “Viso UV” push button OR input a 1-ms active-low pulse on the “Viso
UV” pin (Pin 5) of the DSPACE input interface.
V
VISO
Over Voltage
1. Press the “Viso OV” push button OR input a 1-ms active-low pulse on the “Viso
OV” pin (Pin 6) of the DSPACE input interface.
Gate Monitoring
1. If an external PWM signal will be used during the bitstream error emulation,
enable the PWM signal.
2. Press the “Gate Monitoring” push button OR input a 1-ms active-low pulse on
the “Gate M” pin (Pin 7) of the DSPACE input interface.

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Over Temperature (OT1
GD
and OT2
GD
)
1. Press the “Over Temp IGD” push button OR input a 1-ms active-low pulse on
the “OT IGD” pin (Pin 8) of the DSPACE input interface.
2. Successful error triggering should speed up the blinking of the LED near the
microcontroller.
3. Wait for the LED to return to its normal blinking speed (trigger duration ≈5 to
6 s)
DESAT
1. If an external PWM signal will be used during the bitstream error emulation,
enable the PWM signal.
2. Press the “DESAT” push button OR input a 1-ms active-low pulse on the “DESAT”
pin (Pin 9) of the DSPACE input interface.
Note:
DESAT error emulation reports multiple error on the bitstream reader GUI. Errors
that may be reported on the bitstream GUI along with the DESAT error are as
follows:
oV
VISO
Under Voltage
oV
VISO
Over Voltage
oGate Monitor
oOver Temperature (OT1GD and OT2GD)
oSecondary Side Fluxlink Out Of Service 10 µs
oSecondary Side Fluxlink Out Of Service >= 20 µs
oCRC
oPrimary Side Fluxlink Out Of Service 10 µs
oPrimary Side Fluxklink Out Of Service >= 20 µs
Over Temperature (OT1
DCDC
and OT2
DCDC
)
1. Press the “Over Temp DC/DC” push button OR input a 1-ms active-low pulse on
the “OT DC/DC” pin (Pin 10) of the DSPACE input interface.
2. Successful error triggering should speed up the blinking of the LED near the
microcontroller.
3. Wait for the LED to return to its normal blinking speed (trigger duration ≈60 to
80 s) or manually reset the emulation by pressing the “Over Temp DC/DC” push
button again or by inputting another 1-ms active-low pulse on the “OT DC/DC”
pin (Pin 10) of the DSPACE input interface. Successful reset returns the LED to
its normal blinking speed.
Note:
Only one (1) channel can be enabled during an Over Temperature (OT1
DCDC
and
OT2
DCDC
). No Over Temperature (OT1
DCDC
and OT2
DCDC
) error will be emulated if
both channels are enabled.
Primary Side DC/DC Controller Overcurrent will also be flagged on the bitstream
reader GUI when triggering Over Temperature (OT1
DCDC
and OT2
DCDC
) error. This

RDHP-2256Q User Manual 08-Feb-23
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behavior always occurs ONLY on the RDHP-2256Q board due to the nature of
how the Over Temperature (OT1
DCDC
and OT2
DCDC
) is emulated on the board.
In actual system-level applications, Primary Side DC/DC Controller Overcurrent
may not always be present when there is an Over Temperature (OT1
DCDC
and
OT2
DCDC
) error.
Primary-side DC/DC Controller Overcurrent Warning
1. Press the “Over Curr DC/DC” push button OR input a 1-ms active-low pulse on
the “OC DC/DC” pin (Pin 11) of the DSPACE input interface.
Dead Time Insertion
1. Press the “Deadtime Insertion” push button OR input a 1-ms active-low pulse on
the “DT INSRT” pin (Pin 12) of the DSPACE input interface.
2. If an external PWM signal will be used during the bitstream error emulation,
manually remove the dead time of the external input PWM signals.
Interlock
1. Press the “Interlock” push button OR input a 1-ms active-low pulse on the
“Interlock” pin (Pin 13) of the DSPACE input interface.
2. If an external PWM signal will be used during the bitstream error emulation, it
is recommended to set one of the external input signals to a 0 – 5 V, 75 µs single
pulse and the other external input signal to a 0 – 5 V, 25 µs single pulse. Set the
two signals as center aligned similar to the image below.
Figure 4. Recommended external input signal waveforms for triggering “Interlock”

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Revision History
Revision Date Change(s) Author Reviewer Approver
1.5 08-Feb-23 Initial Release. JS CC, MCR MH

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For the latest updates, visit our website: www.power.com
Power Integrations reserves the right to make changes to its products at any time to improve reliability or
manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit
described herein. POWER INTEGRATIONS MAKES NO WARRANTY HEREIN AND SPECIFICALLY DISCLAIMS ALL
WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS.
PATENT INFORMATION
The products and applications illustrated herein (including transformer construction and circuits’ external to the
products) may be covered by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent
applications assigned to Power Integrations. A complete list of Power Integrations’ patents may be found at
www.power.com. Power Integrations grants its customers a license under certain patent rights as set forth at
http://www.power.com/ip.htm.
Power Integrations, the Power Integrations logo, CAPZero, ChiPhy, CHY, DPA-Switch, EcoSmart, E-Shield, eSIP,
eSOP, HiperPLC, HiperPFS, HiperTFS, InnoSwitch, Innovation in Power Conversion, InSOP, LinkSwitch, LinkZero,
LYTSwitch, SENZero, TinySwitch, TOPSwitch, PI, PI Expert, SCALE, SCALE-1, SCALE-2, SCALE-3 and SCALE-
iDriver, are trademarks of Power Integrations, Inc. Other trademarks are property of their respective companies.
©2019, Power Integrations, Inc.
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