power King PK0101 User manual

PK0101
PK0101-O
KOHLER 6HP 12” BLADE CONCRETE SAW
OPERATION MANUAL
Register your product for warranty activation on www.qvtools.com as soon as possible.
CAUTION: To reduce the risk of injury, all operations and maintenance personnel must read and understand
these instructions before operating, changing accessories, or performing maintenance on our company
powering equipment. All possible situations cannot be covered in these instructions. Care must be exercised
by everyone using, maintaining or working near this equipment.
PK0101 COVER
GREGG NEUER

PK0101 PG 1
INTRODUCTION
Congratulations on your purchase of the Power King PK0101 Concrete Saw. Our wet cutter has
been specifically designed as the ideal machine for the professional contractor who is engaged
in concrete and asphalt flat sawing.
This wet cutting machine is used for the primary purpose of “Flat” sawing. This type of sawing is
described as “flat” because the pavement is cut close to a horizontal plane. It is the most common
type of blade cutting. Applications for Power King PK0101 Concrete Saw include: asphalt roads,
brick paving, expansion joints, curbs and gutters, concrete floors and driveways, and vehicle
crossings.
Please take the time to familiarize yourself with the Power King PK0101 Concrete Saw by reading
and reviewing all parts of this manual.
If you should have questions concerning your Power King PK0101 Concrete Saw, please feel
free to call our customer service department at: 1-800-344-3371
NOTE THIS INFORMATION FOR FUTURE USE
MODEL NUMBER:
SERIAL NUMBER:
PURCHASE PLACE:
PURCHASE DATE:
Note: For your (1) one year limited warranty to be activated, complete the registration on the warranty page at the end of the
manual and mail it in as soon as possible or register the product online at www.qvtools.com.
DO NOT RETURN TO STORE FOR WARRANTY
CALL 1-800-344-3371 BETWEEN 8-5 PST
OR VISIT WWW.QVTOOLS.COM

PK0101 PG 2
CONTENTS
I. RULES FOR SAFE OPERATION / p 3-7
General Safety and Warnings / p 3-6
Cutting Blade Safety / p 6
Cutter Transportation Safety / p 7
Emergencies / p 7
Maintenance Safety / p 7
II. OPERATION / p 8-12
Trouble Shooting & Maintenance / p 8-10
Operating Principle / p 11
Installing Blade / p 11
Type of Cutting / p 11
Before Cutting / p 11
To Start Cutting / p 12
Cutting / p 12
Belts & Pulleys / p 12
Dry Cutting / p 12
III. LUBRICATION AND SERVICE / p 13
IV. SPECIFICATION / p 14
V. REPLACEMENT PARTS LIST / p 14
VI. WARRANTY / p 15

PK0101 PG 3
I. RULES FOR SAFE OPERATION
GENERAL SAFETY
DO NOT OPERATE OR SERVICE THIS EQUIPMENT BEFORE READING THE ENTIRE MANUAL
t5IJTFRVJQNFOUTIPVMEOPUCFPQFSBUFECZQFSTPOTVOEFSZFBSTPGBHFtNEVER operate this equipment when not feeling well due to fatigue, illness, or taking medicine.
tNEVER operate this equipment under the influence of drugs or alcohol.
t8IFOFWFSOFDFTTBSZSFQMBDFOBNFQMBUFPQFSBUJPOBOETBGFUZEFDBMTXIFOUIFZCFDPNFEJGGJDVMUUPSFBEtNEVER alter this equipment in anyway. Use only as designed and only for intended use.
QV Tools assumes no responsibilities for injury resulting from equipment modifications.
tALWAYS inspect the machine for loose bolts before each operation.
tALWAYS read, understand, and follow procedures in operator’s Manual before attempting to operate equipment.
tALWAYS be familiar with proper safety precautions and operating techniques before using the cutter.
t#MPDLUIFVOJUXIFOMFBWJOHPSXIFOVTJOHPOBTMPQFt.BJOUBJOUIJTFRVJQNFOUJOBTBGFPQFSBUJOHDPOEJUJPOBUBMMUJNFTtALWAYS stop the engine before servicing, adding fuel and oil.
tNEVER run engine without air filter. Severe engine damage may occur.
tALWAYS service air cleaner frequently to prevent carburetor malfunction.
t5IJTFRVJQNFOUEPFTOPUDPNFXJUIPJMJOUIFFOHJOFtALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean dry location out of
reach of children. Run engine out of gas prior to storage.

PK0101 PG 4
I. RULES FOR SAFE OPERATION
WARNING:
START WITH BLADE OFF THE GROUND
This blade is a free spinning blade that will be lowered on to the cut. NEVER start the saw with the blade touching the ground
or any surface.
KEEP GUARDS IN PLACE
ALWAYS keep guards in place. In order to prevent injury, keep guards in place and in working order at all times.
EXPLOSIVE FUEL!
Gasoline is extremely flammable, its vapors can explode if ignited; store only in approved containers, in well-ventilated,
unoccupied buildings and away from sparks or flames. Do not fill the fuel tank while the engine is running or hot. Spilled fuel
could ignite if it contacts hot parts or sparks from ignition. Do not start the engine near spilled fuel. Never use gasoline as a
cleaning agent. Never operate the machine in an explosive atmosphere.
LETHAL EXHAUST GASES
Engine exhaust gasses contain poisonous carbon monoxide, an odorless colorless gas that can cause death if inhaled. Avoid
inhaling exhaust fumes, and never run the engine in a closed building or confined area.
ENGINE OVER-SPEED
Never tamper with the governor components or settings to increase the maximum speed of the machine. Severe personal injury
and/or equipment damage could result if the equipment is operated speeds above design maximum.
ROTATING OR MOVING PARTS
Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate a power tool with shrouds or
guards removed.
HOT PARTS
Engine components can become extremely hot from operation. To prevent severe burns, do not touch these areas while the
engine is running, or immediately after it is turned off. Never operate the engine with heat shields removed.
ALWAYS USE SAFETY GLASSES
Safety glasses should always be worn when working around power tools. Everyday eyeglasses only have impact resistant
lenses and may not prevent eye injury; they are NOT safety glasses.

PK0101 PG 5
I. RULES FOR SAFE OPERATION
WARNING CONTINUED:
ALWAYS USE HEARING PROTECTION
To reduce possibility of hearing loss, always use hearing protection when operating equipment.
KEEP MACHINE GROUNDED
Always operate the machine on the surface to be cut with all wheels in contact with the ground. Never attempt to cut material by
elevating the front of the machine. Never cut a section of material that is held in hand.
KEEP WORK AREA CLEAN
Cluttered work areas and benches invite accidents.
DO NOT USE IN DANGEROUS ENVIRONMENTS
Do not operate equipment in dark environments. Always keep the work area well lighted.
KEEP CHILDREN AWAY
All visitors and children should be keep a safe distance from work area.
DO NOT OVERREACH
Keep proper footing and balance at all times by not overreaching.
SHUTDOWN TOOL
The saw should always be shut down before servicing or when changing parts such as blades, bits, cutters, etc.
ONLY USE OEM POWER KING PARTS
Using improper parts may increase the risk of personal or by-stander injury.
NEVER STAND ON THE TOOL
Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally contacted. Ensure the machine is stable
by setting up on level terrains.
NEVER LEAVE TOOL RUNNING UNATTENDED – TURN POWER OFF
Do not leave until it comes to a complete stop. Always turn a power tool OFF when leaving the work area, or, when a cut
is finished.

PK0101 PG 6
I. RULES FOR SAFE OPERATION
WARNING CONTINUED:
CHECK FOR DAMANGED PARTS
Before using a power tool, check for damaged parts. A guard or any other part that is damaged should be carefully checked to
determine if it would operate properly and perform its intended function. Always check moving parts for proper alignment or
binding. Check for broken parts, mountings and all other conditions that may affect the operation of the power tool. A guard or
any damaged part should be properly repaired or replaced.
DIRECTION OF FEED
Always feed work into a blade or cutter against the direction ofrotation.
CUTTING BLADE SAFETY:
t6TFBQQSPQSJBUFTUFFMDFOUFSFEDVUUJOHCMBEFTNBOVGBDUVSFEGPSVTFPODPODSFUFDVUUFSTtALWAYS inspect cutters blades before each use. The blade should exhibit no cracks, dings or flaws in the steel centered
core and/or rim. Center (arbor) hole must be undamaged and true.
t&YBNJOFCMBEFGMBOHFTGPSEBNBHFFYDFTTJWFXFBSBOEDMFBOMJOFTTCFGPSFNPVOUJOHCMBEF#MBEFTIPVMEGJUTOVHMZPOUIFshaft and against the inside/outside blade flanges.
tALWAYS keep blade guards in place.
t&OTVSFUIBUUIFDVUUFSCMBEFEPFTOPUDPNFJOUPDPOUBDUXJUIHSPVOEPSTVSGBDFEVSJOHUSBOTQPSUBUJPODO NOT drop the
cutting blade on ground or surface.
t5IFFOHJOFHPWFSOPSJTEFTJHOFEUPQFSNJUNBYJNVNTQFFEJOBOPMPBEDPOEJUJPO4QFFETUIBUFYDFFEUIJTMJNJUNBZDBVTFthe cutting blade to exceed the maximum safe allowable speed. DO NOT MODIFY THE ENGINE.
t&OTVSFUIBUUIFCMBEFJTNPVOUFEGPSQSPQFSPQFSBUJOHEJSFDUJPO

PK0101 PG 7
I. RULES FOR SAFE OPERATION
CUTTER TRANSPORTATION SAFETY
t6TFUIFMJGUJOHCBJMBOEBQQSPQSJBUFMJGUJOHFRVJQNFOUUPFOTVSFUIFTBGFNPWFNFOUPGUIFDVUUFStDO NOT use the handle bars and/or front pointer as lifting points.
tNEVER tow the saw behind a vehicle.
t&OTVSFUIBUUIFQPJOUFSCBSJTQPTJUJPOFEBQQSPQSJBUFMZUPNJOJNJ[FUIFJSFYQPTVSFEVSJOHUSBOTQPSUBUJPOt4BGFHVBSEBHBJOTUFYUSFNFDVUUFSBMUJUVEFTSFMBUJWFUPMFWFM&OHJOFTUJQQFEUPFYUSFNFBOHMFTNBZDBVTFPJMUPHSBWJUBUFJOUPthe cylinder head making the engine difficult to start.
tNEVER transport the cutter with the blade mounted.
EMERGENCIES
"-8":4LOPXUIFMPDBUJPOPGUIFOFBSFTUFYUJOHVJTIFSBOEGJSTUBJELJU,OPXUIFMPDBUJPOPGUIFOFBSFTUUFMFQIPOF"MTPLOPXthe phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in case of an
emergency.
MAINTENANCE SAFETY
tNEVER lubricate components or attempt service on a running machine.
tALWAYS allow the machine a proper amount of time to cool before servicing.
t,FFQUIFNBDIJOFSZJOSVOOJOHDPOEJUJPOt'JYEBNBHFUPUIFNBDIJOFJNNFEJBUFMZBOEBMXBZTSFQMBDFCSPLFOQBSUTt%JTQPTFPGIB[BSEPVTXBTUFQSPQFSMZ&YBNQMFTPGQPUFOUJBMMZIB[BSEPVTXBTUFBSFVTFENPUPSPJMGVFMBOEGVFMGJMUFST

PK0101 PG 8
II. OPERATION - TROUBLESHOOTING/MAINTENANCE
SEGMENT CRACKS
UNEVEN SEGMENT WEAR
t
t
t
(In wet cutting) Insufficient water
(usually on one side of blade).
Equipment defects also can cause
the segments to wear unevenly.
Saw head is misaligned
REMEDY
tFlush water system.
tCheck flow to both sides of blade.
tReplace bad bearings, worn arbor
shaft or misalignment to spindle.
tCheck alignment for squareness both
vertically and horizontally, of the saw
blade.
CAUSEPROBLEM tBlade is too hard for material being cut. tUse a blade with a softer bond/matrix.
SEGMENT LOSS tBlade overheats because of lack of
coolant (water or air).
tCore is worn from undercutting.
tDefective collars/flanges set blade out
of alignment.
tBlade is too hard for material being cut.
tBlade is cutting out of round causing a
pounding motion.
tImproper blade tension. t(Wet Cutting) Check water lines.
tMake sure flow is adequate on both
sides of blade and there are
blockages.
tUse sufficient water to flush out the
cut.
tClean collars/flanges or replace if they
are under recommended diameter.
tUse proper blade specification for
material being cut.
tReplace worn bearings; realign blade
shaft or replace worn blade mounting
arbor. When ordering blades match
shaft speed of saw.
tCheck spindle speed to ensure blade
is running at correct RPM
tAvoid twisting or turning blade in the
cut.
CRACKS IN CORE tBlade flutters in cut as a result of losing
blade tension.
tBlade specification is too hard for the
material being cut. tTighten the blade shaft nut.
tMake sure blade is running at proper
speed and that drive pin is functioning
properly.
tUse a softer bond/matrix to eliminate
stress

PK0101 PG 9
II. OPERATION - TROUBLESHOOTING/MAINTENANCE
PG 8
BLADE WOBBLED t#MBEFJTPOBEBNBHFEPSXPSOTBXt8PSODPMMBSt#MBEFSVOTBUBOJODPSSFDUTQFFEt$PMVNO'MBOHFEJBNFUFSTBSFOPUidentical.
t#MBEFJTCFOUBTBSFTVMUPGESPQQJOHPStwisting.
-0440'5&/4*0/t$IFDLGPSCBECFBSJOHTCFOUTIBGUPSworn mounting arbor.
t$IFDLDPMMBSTGMBOHFTUPNBLFTVSFthey are clean, flat and correct
diameter.
t4FUFOHJOFBUQSPQFS31.t6TFQSPQFSTJ[FCMBEFDPMMBSTGMBOHFTt%0/0564&#&/5#-"%&3&1-"$&#-"%&#&'03&64&t$PSFPWFSIFBUJOHBTBSFTVMUPGCMBEFspinning on arbor.
t$PSFPWFSIFBUJOHGSPNSVCCJOHUIFmaterial being cut.
t6OFRVBMQSFTTVSFBUCMBEFDMBNQJOHDPMMBSTGMBOHFTt#MBEFJTUPPIBSEGPSUIFNBUFSJBMCFJOHcut. t.BLFDFSUBJOCMBEF31.JTDPSSFDUt$IFDLXBUFSGMPXEJTUSJCVUJPOBOElines.
t5JHIUFOUIFCMBEFTIBGUOVU.BLFcertain the drive pin is functioning.
t1SPQFSMZBMJHOUIFTBXUPTRVBSFDVUt$PMMBSTGMBOHFTNVTUCFJEFOUJDBMJOEJBNFUFSBOEUIFSFDPNNFOEFETJ[Ft6TFBTPGUFSCPOENBUSJYUPSFEVDFstress.
#-"%&8*--/05$65t#MBEFJTUPPIBSEGPSNBUFSJBMCFJOHDVUt#MBEFIBTCFDPNFEVMMt#MBEFEPFTOPUDVUNBUFSJBMJUXBTspecified for. t4FMFDUQSPQFSCMBEFGPSNBUFSJBMCFJOHcut.
t4IBSQFOCZDVUUJOHPOPUIFSBCSBTJWFmaterial, if continually sharpening the
blade is too hard for the material
being cut.
t#SFBLJOPONBUFSJBMCFJOHDVU*GJUdoes not sharpen itself, sharpen as
you would a dull blade.
t6TFXBUFSUPGMVTIPVUMJOFTEVSJOHcutting.
6/%&3$655*/(5)&CORE t"CSBTJWFXFBSJOHPGUIFDPSFGBTUFSUIBOthe segments.
REMEDYCAUSEPROBLEM

PK0101 PG 10
II. OPERATION - TROUBLESHOOTING/MAINTENANCE
PG 8
BLADE WORN OUT OF
ROUND t4IBGUCFBSJOHTBSFXPSOt4VSHFTPDDVSCFDBVTFFOHJOFJTOPUproperly tuned.
t#MBEFBSCPSIPMFJTEBNBHFEGSPNincorrectly mounting of the blade.
t#POENBUSJYJTUPPIBSEGPSNBUFSJBMt#MBEFJTTMJQQJOHXFBSJOHPOFIBMGPGblade more than other.
ARBOR HOLE OUT-OF-
ROUND t*OTUBMMOFXCMBEFTIBGUCFBSJOHTPSblade shaft as required.
t5VOFFOHJOFUPNBOVGBDUVSFSTmanual requirements.
t*GDPSFJTXPSOPSBSCPSIPMFEBNBHFEDO NOT USE – REPLACE BLADE
8*5)/&8t3FQMBDFXPSOTIBGUPSNPVOUJOHbushings.
t.BLFDFSUBJOESJWFQJOJTGVODUJPOJOHt5JHIUFOTQJOEMFOVUtCollars/Flanges are not properly
tightened permitting blade to rotate
or vibrate on the shaft.
tCollars/Flanges are worn or dirty.
Blade is not properly mounted tMake certain the blade is mounted on
the proper shaft diameter. Tighten the
shaft nut with wrench.
tClean collars/flanges; make sure they
are not worn.
tTighten arbor nut.
&/(*/&*446&4t6OLOPXOt3FGFSUP&OHJOF.BOVGBDUVSFSTPXOFSmanual.
t5IJTJTBWBJMBCMFPOwww.qvtools.com.
.
REMEDYCAUSEPROBLEM
DO NOT RETURN TO STORE FOR WARRANTY
CALL 1-800-344-3371 BETWEEN 8-5 PST
OR VISIT WWW.QVTOOLS.COM

PK0101 PG 11
II. OPERATION - TROUBLESHOOTING/MAINTENANCE
OPERATING PRINCIPLE
The following instructions were compiled to provide you information on how to obtain long and trouble free use of the unit.
Periodic maintenance of this unit is essential. Read the manual in its entirety and follow the instructions carefully. Failure to do so
may cause injury. Immediately upon receiving your new equipment:
t3FBEUIFIBOECPPLDPNQMFUFMZt3FBEUIFFOHJOFNBOVBMt"EEFOHJOFPJMQFSFOHJOFNBOVGBDUVSFSTTQFDJGJDBUJPOTGPSHFOFSBMVTF'JMMQFSFOHJOFNBOVGBDUVSFTSFDPNNFOEBUJPOBOEinstructions.
INSTALLING BLADE
1. Turn off engine, disconnect spark plug.
2. Remove the blade cover then the shaft nut, and take off outside blade shaft flange.
3. Clean off any foreign particles on the clamping surfaces of flanges and on the mounting surface of the blade.
4. Place the blade on the blade shaft. If your blade has a directional rotational arrow, position arrow for down cut
(diamond tail trailing for down cut).
5. Replace the outside blade shaft flange on the blade shaft. Make sure the largest diameter of the flange faces towards
the blade surface.
6. Tighten the blade shaft nut securely against the outside flange, using a wrench.
7. Reconnect the spark plug and install the safety blade cover.
TYPE OF CUTTING
Cut speed depends entirely on using the correct blade for the material to be cut. Use Power King blades recommended for this
model saw.
BEFORE CUTTING
1. Use correct blade for cutting conditions.
2. Ensure arbors and flanges are clean and undamaged.
3. Mount Blade and tighten securely using wrench.
4. When wet cutting, check water jets for adequate flow.
5. Align pointer in desired position.
Caution – Set unit up in an open area. Avoid close proximity to structures or other equipment. Blade must be free
spinning then lowered onto cut. Failure to do so may cause inadvertent injury to operator or other people in the area.
NOTE:$POTVMUUIF&OHJOF.BOVBMBWBJMBCMFGPSEPXOMPBEGSPNUIFFOHJOFNBOVGBDUVSFSTXFCTJUFPSwww.qvtools.com for
engine directions.

PK0101 PG 12
II. OPERATION - TROUBLESHOOTING/MAINTENANCE
TO START CUTTING
1. Open water valve and start the flow of water to the blade..
2.
RAISE BLADE OFF GROUND - Start engine and let engine warm up. All cutting is done at full throttle.
3. Align blade and cutter with the cut,
4. Lower blade into cut slowly.
5. Cut as fast as the blade will allow. If blade climbs out of cut, reduce forward speed or depth of cut. Use only enough side
pressure on cutter handles to follow cutting lines.
CUTTING
Lower the blade into concrete to required depth by turning the lift crank. Ease the saw slowly forward. Slow forward pressure if
the saw begins to stall.
NOTE: For deeper cuts several cuts should be made. Make incremental steps of 1-1/2 inch to 2 inches, until the desired
depth is reached. The Power King PK0101 has a cutting depth of 4 inches.
Push the saw slowly forward. Push enough forward pressure so that the engine begins to labor, but does not slow down. If the
saw begins to stall, stop forward movement until full RPM is restored to the blade. If saw stalls, raise the blade out of the cut
before restarting. Avoid excessive side pressure or twisting of the blade in the cut.
BELTS & PULLEYS
1. The best tension for a v-belt drive is the lowest tension at which the belts will not slip under full load.
2. Take up tension until the belts are snug in the grooves. Run the drive for about five (5) minutes to “seat” the belts if the belts
slip tighten until they no longer slip at peak load. Most new belts will need additional tensioning after seating.
3. Remember too much tension reduces belt and bearing life.
4. Check the belt tension frequently during the first day of operation. Check the belt tension periodically thereafter and make
any necessary adjustments.
DRY CUTTING
Power King only recommends wet cutting.

PK0101 PG 13
III. LUBRICATION AND SERVICE
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Read Engine Manufacturer Manual for oil type.
General Grease: #1 LITHIUM
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PK0101 PG 14
IV. SPECIFICATIONS
V. REPLACEMENT PARTS LIST
Engine
Horsepower
Running Speed
Blade Diameter(in)
Cutting Depth(in)
Kohler Command Pro 6
6HP
3200RPM
12”
4”
TANK - PK010110
AXEL - PK010101 BELTGUARD - PK010102 BELTSET - PK010103 BLADEGUARD - PK010104
LIFTWHEELS - PK010108GUIDEWHEEL - PK010107GUIDEBAR - PK010106CRANKHANDLE - PK010105
BLADE STANDARD
PK010112
BLADE DIAMOND
PK-010111
RUBBERFLAP - PK010109

PK0101 PG 15
VI. WARRANTY
QV Tools will guarantee every machine they build, to be free from defects in material and workmanship for (1) one year from
date of purchase. Kohler Engines 3 years. The obligation of QV Tools under this warranty is limited to the repair or
replacement of any parts which, under normal use, prove to be defective in material or workmanship. The parts involved or
the unit in question will be repaired or replaced at our discretion.
This warranty shall NOT apply to any unit which has been subjected to misuse, neglect or accident.
This warranty does not obligate QV Tools with respect to items not of our manufacture. The engine is subject to its own
guarantee and warranty.
Kohler Co. warrants to the original retail consumer that each new engine will be free from manufacturing defects in materials or
workmanship for the applicable coverage period as set forth below, beginning on date of purchase; provided the engine is
operated and maintained in accordance with Kohler Co.’s instructions and manuals.
For more information on engine warranty please visit www.kohlerengines.com or www.qvtools.com.
Date Purchased:
Model Number:
Serial Number:
Last Name:
First Name:
Address:
City:
State:
Zip Code:
Telephone:
Email Address:
Product Warranty Registration
Please fill out product registration, mail to QV Tools or register right away online at www.qvtools.com.
QV Tools Power King
2731 Crimson Canyon Dr.
Las Vegas, NV 89128
DO NOT RETURN TO STORE FOR WARRANTY
CALL 1-800-344-3371 BETWEEN 8-5 PST
OR VISIT WWW.QVTOOLS.COM
OR EMAIL US – [e-mail]