power King 1200 Series User manual

98-7213
Owners
Manual
FOR
1200
SERIES
TRACTORS
from
Serial
Number
60600
A
IMPORTANT!
A
READ
THIS
MANUAL
COMPLETELY
BEFORE
ATTEMPTING
TO
OPERATE
TRACTOR
ENGINEERING PRODUCTS
CO.,
INC.
2021
MacArthur
Rd., P.O.
Box
1510
Waukesha,
Wisconsin
53187

INTRODUCTION
II
s
This
manual
contains
operational,
maintenance
and
adjustment
instructions
for
Power
King
1200
Series
garden
tractors. We
urge
you
to
read
it
thoroughly
and
to
understand
its
contents
completely.
Proper
use and
careful
attention
to'
routine
services
and
preventive
maintenance
practices
are
important
factors
in
the
continuing
satisfactory
performance
of
t e
tractor.
It is a
good
idea to
record
the
model
and serial
number
of
0r
,rac!
r
as
s~o'"
as
)V~
ge
o
makeiteasiertoorderrepairpartslfneeded,and
oiden:,
y
re:rc.c:
r's'
e-
:::a:::e
-'::
:::::: 0" s
manual
for
that purpose.
Certain
references are
made
in
this
manual
10
ngh
direction
the
operator
IS
facing
when
POSI
Ie
A
number
of
safety
rnterloc
swnches
a e
bee
protect
the
operator
in
various
stages
of
start. ar;
are
in
operation
at
all times.
IMPORTANT
OTE
FOR
OWNER'S
IVI
G I
CA
IFOR fA! The
engme
on
this
tractor
is
NOT
equipped
with
aspark
arresting
muffler.
Use
of
seqUIpment
In
grass.
brush
or
forest
land
without
a
properly
maintained
and
functioning
exhausl
spar
arres
er
IS
in
violation
of
California
State
law
Section
4442 PRC.
TABLE OF CONTENTS
Introduction
, " .
Safety Rules , , , " , .
Tractor
Serial
Number
, , -
Specifications
_ _ _ _ .
Controls,
, "
..
, -. , . ,
..
-. , , , .
System
Checks
, ,. , ,. ,. _. ,
..
, . , _.
Tractor
Operation
, _ .
Preventive
Maintenance,
,
..
, ' _. , ,. , . , . , .
Maintenance
Chart
, , .
Wheels and Tires , ,
..
, , , .
Adjustments
,
..
, .
Lubrication
.
Tractor
Storage
, . , . _ " _ .
Allachments
.
Minor
Troubleshooting
Guide
.
Parts
lists
and
Exploded
View
Drawings
Hood,
Body,
Fuel Tank
and
Frame
Groups
0
••••
"
••••••••••••••
Console
Group
.
Steering and
Front
Wheel
Groups
0
••••••••••••••••••••••••••••••••••••••
Clutch
and
Clutch/Brake
Groups
{Gear
odel);
Motion
Control
Group
(Hydrostatic
Model)
0'
••••
0
•••
00
•••••••••••
Transmission
Group
-
Gear
Model
..
'"
0
•••••••••••••
_
•••••
"
••••••••••••••
Transmission
Group
-
Hydrostatic
ode!.
'"
__
._ .
Transaxle
and Rear Wheel
Groups
0
•••••••••••••
Engine
Group
-
Models
1212
and
1217 _ .
Electrical
Group
__
.
Manual
Lift
Group
, .
Repair Parts
Ordering,
Maintenance
and Serial m
er
ec
r _ .
Page
2
3,
4
4
5
6.
7,
8
9
10,
11
12,
13, 14
14
15
16. 17
18, 9
20
21
22. 23
24,
25
26
27
28, 29
30
31,32,33
34, 35
36, 37
38
39
40
2

AWARNING!
A
READ
THESE
SAFETY
INSTRUCTIONS
CAREFULLY
AND
FOLLOW
THEM
CLOSELY.
FAILURE
TO
ADHERE
TO
THESE
RULES
COULD
RESULT IN LOSS OF
VEHICLE
CO
TROL,
PERSONAL
INJURY
TO
YOURSELF, BYSTANDERS, PROPERTY
DAMAGE
OR
DAMAGE
TO
THE
EQUIPMENT.
~
"~ega
age
s
er.
a.
Use approve
gaso.",
b.
Stop
engine
De
are
cap/gauge
c.
Do
not
I'll
gasoline. A
d. Open
doors
Ie
e~
-exha
s'
.
~mes
are
12.
When using
any
attach
me,
t.
e
er
direc
e
discharge
of
material to
ard
bys
anders
nor
allow
anyone
near
the
trac
r"
Ie
popera
on.
13. Handle
gasolme
Ith
care
-i
IS
hIy
flammable:
e.
Do
not
run he e g
re
14.
Never store the
racto
"e
"~e
"0
inside abUilding
open flame
or
spar.
A a
~e
e"'~
e
before
storing
In
any
e c
0-
re
"'5.
Keep the
tractor
and
a:'a
~~e~"s
operating
condition.
an ee
functioning
properly
aall ""'es
16.
Keep all nuts, bolts,
and
scre
S"
r-"
a
De
s e
the
equipment
is isafe r
~g
co
a
to.
17.
To reduce fire hazard, ee
"e
e g e f
ee
0
grass. leaves.
or
excessl e _ ease
18.
The
tractor
and
attac
mer'
_ -
and inspected
for
amage
at
er
s"r
object.
Any
dama e
sho
e
'e
restarting and
opera
I"g
e e
...
19.
Do
not
change
the eng'I1e
go
er
or
se
mgs
or
overspeed the
engine
20. When using he trac
or
..fl a0er. 0ser e
the follOWing
addltlona
preca
10 s:
a.
Before starting
to
rro
c
ec
mo
er
carefully
to Insure
hat
1£
s
proper
Ins aile
and all
nuts
and
bolts
are
ight.
b. Determine the bes
method
of
mo
ing
according
to
Size,
terrain
and
obstructions
In
the lawn. Chec the
lawn
for
any
foreIgn
objects
which
might
De
picked
up
and
hrown
by
the mower.
c
Mow
only
in
daylight
or
in
good
artificial
light.
SAFETY RULES
1.
Know
the
controls
and
how
to
stop
quickly.
Read all
instructions
carefUlly
and
familiarize
yourself
with
all
controls.
2,
Do
not
allow
children
to
operate the tractor.
Do
not
allow
adults
to
operate
It
without
proper
instruction,
3.
Do
not
carry
passenge
rs.
Keep area
of
operal
ion
clear
of
all persons. Keep
children
and pets a
safe
distance
away.
4.
Be sure
attachment
clutch
switch
(PTO) is
pushed
"down",
operator
IS seated and
tractor's
foot
pedal is
fully
depressed and
locked
before
attempting
to
start
engine.
5.
Take all possible
precautions
when leaving
the
tractor
unattended. such as
disengaging
he
power
take-off.
lowering
the
attachment, setting
the
parking
brake
latch
with
your
foot,
shifting
the transaxle
into
"Hi"
or
"Lo",
stopping
the
engine, and removing the
ignition
key. Also,
on
gear
models,
shift
the transmission
into
low
gear. Avoid
parking
on slopes.
6.
Follow
Rule 5before
making
any
repairs
or
adjustments.
7.
Disengage
PTO
clutch
when
transporting
or
not
actually
using attachment.
8.
Reduce speed on slopes and in
sharp
turns to
prevent
tipping
or
loss
of
control.
Exercise
extreme
caution
when
changing
direction
on
slopes. Use
maximum
tread
width
and wheel
weights
on
slopes.
9.
Stay
alert
for
holes in the terrain and
other
hidden hazards.
10. Use care
when
pulling
loads
or
using heavy
equipment:
a.
Use
only
approved
drawbar
hitch
points.
b.
LImit loads to those
you
can safely
control.
c.
Do
not
turn
sharply. Use care when
backing.
d. Use
counterweights
on
weight
platform
when
suggested in the
owner's
manual.
11.
Watch
out
for
traffic
when
crossing
or
near
roadways.
3

•
d.
Do
not
stop
or
start
suddenly
when
going
up
or
down
hill.
Mow
up
and
down
the face
of
steep
slopes; never
across
the face.
e.
Never
make
a
cutting
height
adjustment
while
the
engine
is
running.
f.
Stop
the
engine
before
attempting
to
unclog
the
discharge
chute.
g. ChecK the
blade
mounting
bolts
for
proper
tightness
at
frequent
intervals. Keep blades
sharp
and
in
balance.
h.
Engage
mower
with
engine
in
low
rpm.
Tractor
engine
should
operate
at
1/2
to full
speed
f()(
mowing
operation.
Regulate
ground
speed
with
transmission
and
transaxle settings.
I.
Always
look
behind
when
moving
tractor
in
reverse.
Do
not
mow
with
tractor
in
reverse
gear.
J.
Never
grasp
the edge
of
the
mower
deck
or
reach
under
it
while
the
engine
is
running.
21
Rp.move
body
sections
and
disconnect
the
rectifier
leads
before
performing
any
electrical
welding
on the frame.
22.
Operator's
clothing
should
be free
of
tears,
bulging
pockets,
frayed
edges
and heavy cuffs.
23. Wear heavy shoes
(with
steel toes
if
possible).
24. Wear ear
muffs
in
conditions
of
excessive noise.
25. Wear a
respirator
in
extremely
dusty
conditions
and
when
sing
dusters,
sprayers, rakes,
sweepers
or
blowers.
26. Wear
safe:y
~
asss-
or
goggles
that
have
tempered0
~:::rca
E:::;:Co
eses
when
operating
dusters, IT'
e:.
,ee
ers
and
blowers
or
when
operator's
,e ere
exposed
to
dust
or
insects.
Do
not
ea
_asses,
goggles
or
sunglasses
made
of
oro
"'a
1 ; a
erable
material.
27. Keep alert
Fa'
g~e
orry,
preoccupation,
and
illness
wor
a~a
~S'
safety.
Drugs
and
alcohol
impair
ape so s s Iand
judgement.
28. FrequentJy reaa are
ew
the
safety
rules and
maintenance
c e v;:).
TRACTOR SERIAL NUMBER
The Serial
Number
of
your
tractor
is
shown
on
decals
placed
in
two
locations.
One
is visible
on
the
upper
dashboard
panel. The
other
is located
on
the
rig
ht
sheet metal
console
panel,
under
the fiberglass
body
section.
Record
this
number
in
the
space
provided
in
this
Owner's
Manual,
and
always
specify
it
and the
tractor
model
number
if
it
is
necessary
to
order
repair
parts
at
some
future
time.
Photo
1.
Tractor
Serial Number
4

SPECIFICATIONS
POWER
KING
1200 SERIES
.Vanes
with
tire size,
intla
ion
and load factor.
GEAR
REDUCTIONS
AND
GROUND
SPEEDS:
Gear
Transmission
Models:
ENGINES:
Model 1212: Kohler Model
K301
S,
12
hpat
3600 rpm
22.1
ftllb
torque
at 2200 rpm. Single
cylinder
witt
3-3/8" bore and
3-1/4"
stroke, 29.07 cu. in
displacement, governed
at
31
00 rpm.
Fourcycle,
air,
cooled. 15 amp. negative
ground
battery
ignition.
Model 1217: Kohler
Model
KT17,
17
hp at 3600 rpm
29.5
ft/lb
torqueat
2200 rpm.
Two
opposed
cylinder~
with
3-1/8"
bore and 2-3/4" stroke. 42.18 cU.in
displacement. governed
at3100
rpm.
Fourcycle,
air·
cooled
15
amp
negative
ground
battery
ignition.
ELECTRICAL SYSTEM: 12
volt
starting
motor
witt
Bendix
type
drive, geared
to
engine
flywheel. Three
position key switch, 15 amp. flywheel-mountec
alternator and
rectifier-regulator
supply
12-vol
battery current.
32
amp.
hour
battery
in Model 1212
45
amp.
hour
battery in
Model
1217.
CLUTCH-GEAR
MODEL:
4-7/8"
multi
disc
with
bal
bearing
throwout.
Foot operated,
35
ftllb
torquE
rating.
TRANSMISSION-GEAR
MODEL:
Four
speeds
forward, one reverse.
"H"
shift
pattern with
extension
for
"first"
gear.
50
ftllb
torque
rating.
Reductions: First, 7.83:
1;
Second, 2.64:1; Third,
1.47:1;
rourth,
1.00:1; Reverse, 1.92:1.
TRANSMISSION-HYDROSTATIC
MODEL: Eaton
Model
11.
Infinitely variable speeds.
Output
torque:
Continuous: 30 ft/lb:
Intermittent:
45 ft/lb.
TRANSAXLE: Peerless Model 2500 Series. Two
speed.
Cut
gears
of
heat treated steel. Torque
capacity: 1200 tt/lb. Reductions: Gear Model: High,
27.3:1;
LoW,
40.0:1;
Hydrostatic
Model: High. 14:1;
Low, 27.3:1.
STEERING GEAR: Helical
gear
and sector
with
6:1
reduction. 13" steering wheel.
BRAKE:
Caliper
and
6"
disc
on
transaxle. Foot
operated pedal with
parking
brake latch, also
activates
clutch
on
gear
models; transmission
linkage on
hydrostatic
models
.
FRAME: 3/8" x
3"
welded
construction.
Front
wheel
support
bar
3/4"
x
2-1/4"
solid steel, pivots on
7/8"
diameter pivot stud and
-3/4"
long
bushing.
POWER TAKE-OFF:
Controlled
by safety lock
switch on dashboard,
electromagnetic
clutch
on
front
of
engine drives
mower,
tiller,
snowthrower,
optional rear PTO
attachment
and
other
equipment.
Engineering Products Co" Inc. reserves the right to
make
improvements
and
change
product
speci
lications
without
notice.
68"
48"
41"
42th"
8-9/16"
32"
661
Ibs.
691
Ibs.
6641bs.
694 Ibs.
371bs,
51
Ibs.
10.50-12
(22.8"
00)
31
"-32th"
6-10Ibs.
6.50-8
(16"
00)
34"
6-14Ibs.
Approx.
Speed
(mph)'
.58
1.75
3,12
4,60
2.39
.86
2,56
4.58
6.75
3.51
68"
48"
40"
42th"
8-9/16"
32"
6531bs.
6831bs.
6561bs.
6861bs.
371bs.
51
Ibs.
6.50-8
(16"
00)
34"
6-14Ibs.
8.50-12
(20.8"00)
Reduction
313.4:1
105.4:1
58.8:1
40.0:1
76.8:1
213,9:1
71.9:1
40.1
:1
27.3:1
52.4:1
Transmission
FIRST
SECOND
THIRD
FOURTH
REVERSE
FIRST
SECOND
THIRD
FOURTH
REVERSE
Trans8xle
LOW
LOW
LOW
LOW
LOW
HIGH
HIGH
HIGH
HIGH
HIGH
Front: Lawn, 2-pJy , .
Tread
29W'-31'h"
Air
Pressure. .......
..
6-22 Ibs.
Tread , .
Air
Pressure .
TIRES:
Rear: Lug,
2-ply
.
Lawn.
2-ply
.
DIMENSIONS:
Length Overall .
Wheelbase .
Width
..
, .
Height
(at steering wheel) .
Ground
Clearance .
Turning
Radius .
WEIGHT:
Tractors:
Gear Model 1212 .
Hydrostatic
Model
1212 .
Gear
Model 1217 .
Hydrostatic
Model
1217 .
Wheel Weights,
Pro
Front
.
Wheel Weights,
Pro
Rear
..
,
..
Hydrostatic
Transmission
Models:
Transaxle ApprOXimate Speed
(mph)"
LOW
Variable from 0to 3.8
HIGH
Variable from 0to 7.5
CAPACITIES:
(See
Lubrication
Chart)
Fuel
Tank
5
Gallons
(approx.)
Engine
Crankcase
Model
1212 4Pints (approx.)
odel
1217
3-1/2
Pints (approx.)
Gear
Models:
Transmission
,7/8
to
1-1/2 Pints
Transaxle 3to 4
Quarts
Hydrostatic
Models:
Transaxle
(Includes
Transmission)
....
3
to
4
Quarts
5

CHOKE
KNOB
PTO SWITCH
TRANSMISSION
SHIFT LEVER
Photo
2.
Traclor
Controls
CONTROLS
8e
sure
you
are
familiar
with
and
know
how
to
operate
each
of
the tractor"s
controls
before
attempting
to start and run it.
BASIC
TRACTOR
Refer 0the
callout
reference in
photo
#2 to
identify
and locate
each
of
the tractor"s
controls.
1.
IGNITION
SWITCH.
This
isa
three
position,
key
actuated
switch.
Turn
the key all the
way
to
the
right
into
the
"START"
position
to start engine.
When released, the key
will
automatically
return
left to the
"ON"
position.
Turn
key left to the
"OFF"
position
0stop
engine.
2.
HEADLIGHT
SWITCH.
When
ignition
switch
key
is
In the
"ON"
position,
this
knob
controls
6
the
tractor's
headlights.
Pull
knob
out
to
turn
headlights
on, push in
to
turn
them
off. (Note:
Headlights
will
also
go
off
when
ignition
key is
turned
to
"OFF"
position.)
3.
THROTTLE
LEVER.
This
lever
controls
the
amount
of
fuel
being
fed
into
the
engine.
Moved
upward.
the
engine's
speed
(rpm)
will Increase.
The speed
will
decrease when the
throttle
lever
is
moved
downward.
Set lever
midway
between
"FAST"
and ··SLOW"
when
starting
engine.
4.
PTO
CLUTCH
SWITCH.
This
starts and stops
the
electromagnetic
clutch
for
the
Power
Take-
Off
on
the
tront
of
the
engine.
The
switch
engages the
clutch
when
pulled
out
and
pushed
"up",
and
disengages
it
when
pushed
··down".

Pulled to the left and rearward from its neutral
position,
it
determines
the reverse speed.
Tractor
speed in
either
direction
may be
increased
or
decreased at any time
with
or
without
the use of the
motion
control
pedal.
8. TRANSAXLE
SHIFT
LEVER
Use
this
lever to
select the transaxle speed range you wish to use.
5.
CHOKE
KNOB.
By cable extension this
knob
can
rols
he
uel-air
mixture
in the engine's
carbure:or.
The
knob
should
be pulled
out
when
--a1
the
engine
and then pushed in
shortly
a::er
engine
begins
to run.
-. STEERING WHEEL.
Controls
the
front
wheels
of
the
tractor
for
steering.
7.
TRANSMISSION
SHIFT LEVER. In
conjunction
with
throttle
and transax/e settings, this lever
determines
the
direction
and speed the
tractor
will move
over
the
ground.
Hi
N
Lo
Shift
Pattern
-
Gear
Models
Transaxle
Shift
Pattern
Moved to the
right
into
the
"LO"
position
the
transaxle will
operate
in
its
low
speed range.
Moved to the
left
into
the
"HI"
position
the
transaxle will
allow
the
tractor
to
move
in its
highest
speed
ranges.
(Note:
while
not
recommended,
this
lever must be in the
"neutral"
position
to
keep
the
engine
running
when the
operator
leaves the seat.)
9.
BRAKE/CLUTCH
PEDAL
(Gear Models). A
th
ree
function,
foot
operated
control,
this
pedal,
when depressed
halfway
down,
disengages the
drive train
clutch
allowing
for
a
gear
change
with
the transmission lever. Depressing
the
pedal all
the
way
down
activates
the
two
pressure padson
the
disc
brake,
stopping
the
forward
or
rearward
motion
of
the tractor.
10.
MOTION
CONTROL
PEDAL
(Hydrostatic
Models). When fUlly depressed,
this
foot
operated
control
also activates the pressure
pads on the disc brake,
stopping
the
tractor.
As
the pedal is raised, it releases the brakes and
begins to activate
the
hydrostatic
transmission
linkage
putting
the
tractor
in
motion
in the
direction
set
by
the
transmission
shift
lever. As
the pedal is released fully, the
tractor
will
accelerate
up
to
and
hold
the
speed established
by
the
transmission
shift
lever setting.
11.
PARKING
BRAKE
LATCH.
Once
the
foot
pedal
is
fully
depressed, a
slight
additional
rotating
action
with
the
operator's
toecauses
this
latch to
hook
over arod
on
the frame
of
the tractor.
Properly adjusted.
this
keeps the
brake
pads
locked
on the
disc
and
prevents the
tractor
from
moving.
12.
HOOD
LATCH.
Retains the
lower
edges of the
hood preventing
bounce
on
rough
terrain.
13.
ADJUSTABLE
SEAT.
Contoured
seat may be
moved
forward
or
rearward
up
to
3"
in 1"
increments.
Tilt
seat
forward
and remove
quick
change
keys and pins.
Slide
seat assembly back
or
forth so that
hole
lines
up
with
one
in seat
bracket. Reinsert pin
and
quick
change
key.
N
Shift
Pallern
Hydrostatic
Models
HYDROST
ATIC
MODELS: Pushed to the right
and
forward
from
its
center
"neutral"
position.
the
location
of
this lever
determines
the
maximum
forward
speed the
tractor
will attain
hen the
motion
control
pedal is
fully
released.
GEAR
MODELS:
This
shift
lever has abasic
"H"
pattern
with
a
"first"
gear
extension
in the
right
far
forward
position.
"Second"
gear is in the
right
short
forward
position.
"Third"
is in the left
forward
position
while
"fourth"
or
"high"
is in the
left rearward
position.
"Reverse" gear is in the
right
rearward
position
behind
first and second
gear
positions.
7

LIFT CONTROLS
The manual
implement
lift
lever raises
or
lowers
the
rotary
mower
down
into
or
up
out
of
its
operating
position.
To
raise the
mower
for
transporting,
depress
the
spring
loaded
lock
knob
on top
of
the
lever and
pull
the lever
back
toward
rear
of
tractor.
When
desired
lift
distance
is reached, release the
lock
knob
and
it
will
spring
up
locking
the lever at
that
position.
Reverse the
procedure
and the
mower
will
be
lowered
into
its
operating
position.
Two
optional
kits
are
available
for
use with heavier
implements
suCh as the BUlldozer Blade. A
Spring
Assist Kit can be
attached
to
the manual
lift
Ie
er
to
reduce
the
amount
of
effort
required
to raise and
lower
the
attachments.
An
Electric
Lift
Kit will
eliminate
all
lifting
effort
on the
part
of
the operator.
Instructions
for
operating
each
kit
a
re
enclosed
with
the kits themselves. Also, arear
Weight
Platform
with
up
to 200 Ibs.
of
weight
will
counterbalance
the
implement
on
the
front
and add
efficiency
to trae
or
operation
by
redistributing
the
weight
over the full
length
of
the
tractor,
implement
and
weight
platform.
MANUAL
IMPLEMENT
LIFT LEVER

SYSTEM
CH
CKS
-.
Before
s'a
'19
the
tractor
it
should
be
checked
over
thoro
9
}'
to
insure
that
it is
complete
and
ready
for
opera-
on.
Use the
following
checklist
to
be
sure
:
all
systems
are
intact
and
functioning.
Refer
to
·.e
Preventive
Maintenance
and
Lubrication
sections
for
details.
1.
GENERAL
CHECK.
Make
avisual
check
for
any
damaged
area.
a.
Be
sure
all
guards
and
shields
are in place.
b.
Check
and
tighten
any
ioose
nuts.
c.
Check
operation
of
all
controls.
2.
TIRE
PRESSURE
Check
tire
pressure
with
an
accurate
gauge.
Do
not
depend
on
tire
appearance.
3.
FUEL
TANK.
Check
fuel
tank
for
sufficient
fuel
supply.
Use
clean,
fresh
regular
grade
leaded
or
non-leaded
gasoline
with
an
octane
rating
of
at
least 85.
Do
Not
Add
Oil
to
the
Gasoline.
h
CAUTION:
Keep
flames
and
sparks
..
away
from
area
when
refueling.
Do
not
permit
smoking
in
the area.
Turn
off
all
electrical
systems.
Photo
4.
Engine
Oil
Level
Dipstick
-
Model
1212
(See
photo
12A, Page 19
for
Model
1217)
Raise the
hood
and
check
the
followi
g:
4.
ENGINE
OIL.
Check
level
of
oil
in
the
engine
crankcase
with
the
dipstick
provided,
(See
photo
above
and
on
page
19).
Add
oiI
as
needed
to
keep the
oil
level
between
"L"
and
"F"
marks
on
the
dipstick
5. AIR
CLEANER.
Remove
cover
and
check
the
air
cleaner
element
for
damage
or
excessive
dirt.
Replace
If necessary.
6.
ENGINE
COOLING
SYSTEM:
a.
Check
the
engine
air
screen on
Model
1212
for
dlrt
or
other
obstructions
to
the passage
of
air.
b.
Check
engine
cooling
fins
on
both
models,
They
must
be
clean
for
maximum
heat
dispersal.
Remove
metal
air
duct
around
muffler
to
check
and
clean
cooling
fins.
AIR
PUCT
/
COOLING
FINS
12
HP.
ENGINE
7.
ELECTRICAL
SYSTEM
a.
Check
for
any
loose
or
disconnected
wires,
Keep
connections
tight
at all times.
b.
Remove
battery
caps
(photo
No.5
and
8)
and
check
the
electrolyte
level.
Add
clean
distilled
water
until
level
reaches
bottom
of
filler
tube
in
each
cell.
h
CAUTION:
Keep
flames,
sparks
and
..
burning
smoking
materials
away
from
the
battery
when
caps
are
remol/ed.
If
battery
has
been
charging,
explosive
hydrogen
gas is
present.
Photo
5.
Battery
-
Model
1212
(See
Photo
8, Page 14
for
Model
1217
Battery)
9

TRACTO
STARTING THE ENGINE
,.
Be sure the fuel valve on the
bottom
side
of
the
fuel tank is open. (See
photo
No.6).
The valve is
closed
when
it is
turned
in.
Turn
out
(counterclockwise)
all
the
way to open.
Photo
6.
Fuel
Shut-Oil
Valve
2.
The PTO
CLUTCH
must
be disengaged. Do this
by
pushing
the
switch
on the
dashboard
down.
Asafety
interlock
prevents the engine from
starting
if the PTO
clutch
is engaged.
Photo
7.
Controls
Set
For
Starling
Engine
10
OPERATION
3.
Sit in the
tractor
seat, depress the
foot
pedal and
lock
the parking
brake
latch securely.
NOTE: Safety
interlocks
will
prevent the
engine
from starting unless the
foot
pedal is depressed
and the
operator
is in the
tractor
seat.
4.
Check to be sure the
transmission
shift
leverisin
the
"neutral"
position.
5.
Pull the
choke
knob
out
and set the
throttle
lever
up
about
half way between
"SLOW"
and
"FAST".
6.
Turn
t e
ignition
key
to
"START"
position.
Release the key
as
soon
as
engi
ne
starts. Push
cho
e
nob
in.
7.
her
engine
is warm, push
throttle
lever
down
un I
engine
just
idles.
STARTING ENGINE
IN COLD WEATHER
,.
Keep
battery
fully
charged.
Cranking
power
IS
greatly
reduced at
low
temperatures.
2. Do
not
se
starting
fluids.
3.
Follow
same
procedure
as above
except
push
cho
e
knob
only
ha fway in
until
engine
warms
up.
IMPORTANT
To
prevent
overheating
of
the
starting
motor,
limit
continuous
cranking
to 60
seconds
and
then
allow
afull
2-minute
delay
before
attempting
to recrank.
If
there is afalse start,
the
engine
must be
completely
stopped
before
making
another
attempt
at
starting.
SETTING TRACTOR AND
ATTACHMENT IN
MOTION
h
CAUTION:
Check
to
be sure
that
the
..
area
around
the
tractor
and
attachment,
and in the path
you
intend
to
travel, is
clear
of
people, pets and
other
obstructions.
1.
While keeping the
foot
pedal depressed let the
engine
run
briefly
and then reduce
its
speed.
2.
Move the transaxle
shift
lever to
"HI"
or
"LO"
depending
on
your
desired speed range.
3.
GEAR
TRANSMISSION
MODELS. Place the
transmission
shift
lever in one
of
the 5
gear
positions. Then
slowly
release the
brake/clutch
foot pedal
~nd
increase
engine
speed.
NOTE:
In very
cold
weather, drive the
tractor
in
low
gear
briefly
to
warm
up
transmission
lubricant.
To
change
forward
gears
or
go
into
reverse.
depress the
brake/clutch
foot
pedal and
stop
the
tractor's
motion
completely.
Shift
into
the

<
,
desired
ge~'
se' rng and
slowly
release the
brake
c
_.:-
<
ot
pedal.
To
minimize
gear
clas e
snifting,
do
not
double
clutch.
=
~-
TIC
TRANSMISSION
MODELS.
o
a~e
--e
transmission
shift
lever in neutral and
s
..,
elease the
motion
control
pedal. When
.
Iy
released, move the
shift
lever to the
right
and
forward
to
go
forward,
or
to the lef
and
rearward to
go
in reverse. To
change
direction
merely
return the shift lever to neutral and move
it
into
the
opposite
direction
at the speed
you
select. Use
of
the
motion
control
pedal,
while
not
required to
change
direction,
is
helpful
in
short
turn
maneuvering
situations
where
both
hands
are needed
on
the steering wheel.
4.
If a
PTa
driven
attachment,
such as a
rotary
mower, is
being
used, engage the
electro-
magnetic
clutch
by
pulling
out
and
pushing
up
the
PTa
clutch
switch
on
the
dashboard
before
releasing the
foot
pedal
or
increasing
engine
rpm. After
both
engine
and
attachment
are
running,
gradually
increase engine rpm
up
to
operating
speed. Refer
to
specific
attachment
instructions
for
additional
information.
NOTE: Asafety
interlock
switch
automatically
stops the
PTa
driven
attachment
if the
operator
dismounts
without
first
pushing
the
PTa
clutch
switch
down.
At
the same time, the
engine
will
stop
unless the transaxle
shift
lever
is placed in
the
neutral
position.
5.
Operate
throttle
as
required. Engine speed
below
half
throttle
IS
not
recommended
since
PTa
driven
attachments
are
designed
to operate
at 2400 to 3100 rpm. However, the
lower
the
engine
speed, the
longer
your
engine
will last,
provided It is
not
so
low
that the
engine
"strains"
under
load.
SELECTING TRACTOR
SPEED RANGE
Tractor
ground
speed
requirements
will
vary
with
the
conditions
under
which
the
tractor
is
to
be
operated and the
attachment
being
used. The
PTO
driven
attachment
drive is
independent
of
the
transmission and transaxle
settings
so the
tractor
may
be geared
down
to a
slow
speed
without
reducing
he speed
of
the
attachment. Refer to the
table
of
specifications
for
tractor
speeds available.
DRIVING THE
TRACTOR
1.
Stay
away
from
ditches,
holes,
banks
and other
areas
that
could
cause
tractor
turnover.
2.
Go
slowly
and use
extreme
caution
on slopes,
grades and rough terrain,
when
turning
around
and when view
of
the
ground
is
obstructed.
3.
When
operating
on
slopes
and grades, use
front
and rear wheel
weights
and
low
speed ranges.
4.
Use
front
wheel
weights
when
pulling
loads. Use
low
speed ranges
and
apply
power
slowly. Pull
from
frame-mounted
towbar
only.
Do
not
pull
from
any
other
place
on
the
tractor
frame. (See
Photo No.
22
on page 21)
5.
Observe all safety rules
printed
at the
beginning
of
this manual. (See page 3)
6.
Do
not
ride the
clutch
on
gear
models
as
this
will
wear
out
the
thrust
bearing and the friction
material
of
the
clutch.
7.
Never
dismount
until
tractor
is stopped, all
power
shut
off
and
parking
brake
latch engaged.
8.
Never leave the
tractor
unattended
with
the
engine
running.
9.
Never leave the
ignition
key in an unattended
tractor.
10.
Do
not
disconnect
any
safety interlocks. They
are provided
for
the
protection
of
the operator,
especially when
his
or
her
attention
may be
momentarily
distracted.
STOPPING THE
TRACTOR AND
ENGINE
1,
Push the
PTa
clutch
switch
down,
fully
depress
the
foot
pedal and
engage
parking
brake latch.
NOTE: Safety
interlocks
will
be actuated and
engine
will
stop
automatically
it
these steps are
not
taken before
operator
leaves seat..
2.
Allow
the
engine
to idle
down
for
at least
60
seconds and then
turn
ignition
key to the
"off"
position.
3.
After
engine
has
stopped
completely,
place the
gear
model transmission lever in
"first"
gearand
the transaxle lever in
"LO".
The gear train
of
the
tractor
will then
act
as a
secondary
brake to
minimize
the
chance
of
the
tractor
rolling
if it
must
be parked
on
agrade.
EMERGENCY
STOPPING
OF ENGINE
In an
emergency
when
the
engine
cannot
be
stopped
by
the
conventional
method,
it may be
stopped
by
pulling
the
choke
knob
all the way
out
and raising the
throttle
lever to the
"FAST"
position.
This will cause the
engine
to
flood.

PREVENTIVE
MAINTENANCE
DRY
ElEMENT
Dry
Type
Air
Cleaner
I
L-
-
...
---
I
'-
, I
BACK
PLATE
AIR
DUCT
/
COOUNG
FINS
17
HP ENGINE
COVER
WING
NUT
3.
Remove
air
duct
around
the
muffler
and
clean
.he
cooling
finS
on
the
engine.
Be
careful
not
to
touch
the
muffler
jf
cleaning
is
done
immedately
after
se,
Replace the
duct.
4Close an latch the
hood.
AIR CLEANER
A
clogged
air
cleaner
causes
choking
of the engine,
decreases effICiency and leaves
unburned
fuel
In
the
combustIon
area. The
air
cleaner
should
be
ser Iced
dally
and
more
often
under
dusty
condItions.
The dry-fll er type air
cleaner
elementremoves
dust
and debriS as air Circulates
through
its
porous
surfaces. Handle the
dry
(paper)
element
with
care.
One small
hole
in
the
filter
Will reduce
its
effectiveness.
DO
NOT
OIL.
Check and service the
air
cleaner
as
follows:
1.
Remove the
wing
nut
from
the
center
of
the
cover and remove the cover.
2.
Remove
the
air
filter
element.
GENERAL
The
tractor
should
be
checked
and serviced at
regular
intervals. Some
checks
and services
should
be made daily;
other
checks
may
be
performed
at
longer
Intervals. A
little
time spent each
day
will
help in keeping
maintenance
costs
down
and will
make the
tractor
safer
to
operate. Regular
inspection
of the
tractor
will help locate
minor
problems
that need
attention.
Prompt
corr'ection of
minor
trouble
can
prevent
an
accident
or
breakdown
later.
The
engine
oilleve!
must
be
maintained
in the safe
operating
range between the
low
(L) and full (F)
marks on the
dipstick.
Do
not
overfill
beyond
the
"F"
mark.
To
check
the level,
pull
the
dipstick
all the way
oul
of
the
crankcase
and
wipe
the
oil
from it.
Reinsert the
dipstick
all the way in, remove and read
the
oil/evel.
After
checking,
reinsert
all the way
into
the crankcase.
MAINTENANCE LOG
It is a
good
idea
for
the
owner
to keep alog
recording
maintenance
and
repair
activities on his
tractor.
Accurate
records can be
helpful
in
determining
the
length
of
time
between
maintenance
operatioils.
CLEANING
Keep the
tractor
free
of
debris,
dirt
and grease.
Remove mud, ice
or
snow
from
the
tractor
after use
to prevent
hardening
or freezing. Be sure
belly
screens are clear.
Cleaning
may
help in the
discovery
of
minor
difficulties
before
they
become
troublesome.
LUBRICATION
Refer to the
lubrication
chart
on page
18
for
lubricants
and service intervals. Always clean the
exposed areas of the
dipstick,
filler
plugs, grease
fittings, and
the
areas
around
these parts before
lubricating
or
checking
lubrication.
ENGINE
ENGINE
COOLING
SYSTEM
The
tractor
engine
is
air
cooled.
Air
is
drawn
into
the
area
around
the
engine
from
the
rear by fins
provided
on the flywheel.
To
prevent the
engine
from
overheating
or
burning
out, the rotating
air
screen and the
cooling
tins
on
each
block
and
cylinder
head
must
be
kept
clean and
unobstructed
at all times.
To
check
this,
proceed
as
follows:
"
Unlatch
and raise Fiberglass
hood
section.
2.
Check the engine air
and
belly
screens
located
just
below
the
battery. Clean it needed.
Dirty
screens
will
cause the
engine
to
overheat.
12

(
3.
Chec:
condItIon
of
the element. Replace
itif
it
i
be·
rushed
or
punctured.
4.
If
tee
eent is
not
damaged, clean
it
by
gently
ta -£; ton aflat surface.
DO
NOT
WASH the
e
errsnt
In
any
liquid.
Do
not
put
any oil
on
the
'"
ement.
Check
the
back
plate to be sure It is securely
mounted
and undamaged.
6.
Reinstall he
filter
element
and
cover
using care
to be sure the gasket surfaces are flat
against
both
the bac plate and the cover to assure an
effective
seal.
7.
Reinstall the
wing
nut
and
tighten
finger
tight.
SPARK PLUG
After
every 100
hours
of
use
check
the
condition
of
each spark plug and reset the gap, The
gap
gradually
widens
as
the
electrodes
wear
under
normal
conditions.
Check the
plug
as follows:
1.
Open
the
hood,
disconnect
the lead wire from
the
top
of
the plug. (Remove the
rubber
grommet
from
around
the plug
on
'212
Model)
2.
Before removing plug, clean
it
and the area
around
it to prevent
dirt
from
dropping
into
engine.
3.
Remove spark
plug,
using care
not
to
crack
or
break
ceramic
insulation
material.
4.
Check
condition
of
electrodes. If the
plug
has a
light
coating
of
gray
or
tan, this
usually
indicates
normal
conditions.
Awhite, blistered
coating
may
indicate
overheating. Ablack
coating
usually
comes
from
operating
with
an
over-rich
fuel
mixture.
5.
Do
not
attempt
to service aspark plug that is
badly
fouled
or
in
poor
condition.
Replace it.
Always replace in pairs on Model 1217
..
6,
If
the
old
plug is in
good
condition,
reset the
gap
on 1212 to .035 inch; to .025
inch
on 1217.
7.
Using atorque wrench,
tighten
1212 plug
to
22
ftllbs.;
1217 to 10-15 ftllbs.
8.
Reconnect
lead wires from
coil
and close
and
latch
hood.
HYDROSTATIC
TRANSMISSION
Since
excessive heat reduces its
efficiency.
the
cooling
fins on the
hydrostatic
transmission
housing
should
be checked and cleared
of
any
clippings
or
other
debris
before each use.
At
the
same time, the
cooling
fan
just
in
front
of
the
housing
should
be
checked
for
any
cracked or
broken
blades.
After
the first 5
hours
of
operation
and then every
100
hours
or
annually. the
hydrostatic
filter
element
should
be replaced.
To
do
this, merely
screw
off
and
discard the entire
element
(bottom)
section from the
filter
base. Then
just
screw
in
acomplete
replacement
filter
element.
FUEL SYSTEM
1.
Check
gauge
in fuel
tank
cap
behind seat fortueJ
remaining
in tank.
A
CAUTION:
Before
adding
fuel, turn
off
..
all
electrical
systems
including
headlights.
Do
not
permit
smoking
in
the
area. Keep flames and
sparks
away
from
the area.
2.
Clean area
around
the
fuel tank
cap
and add fuel
as required. Use fresh,
regular
grade
of
leaded
or
unleaded
gasoline
with
an
octane
rating of at
least 85. DO
NOT
ADD
OIL
TO
THEGASOLINE.
3.
Wipe
off
any
spilled
fuel
with
rags.
Allow
spilled
fuel and vapors
to
dissipate
before
turning
on
any
part
of
the
electrical
system
including
the
ignition.
Place
wipe-up
rags in awell ventilated
area
for
drying.
4.
Check the fuel tank
cap
to be
sure
the breather
hole
is open. If it is
plugged,
avacuum iscreated
and fuel
cannot
be
drawn
from
the tank
by
the
engine's
fuel
pump.
5.
With
fuellineshutoff
valve open (see
photo
NO.6
on
page 10),
check
for
leaks in the fuel tank, fuel
lines
and
connections,
fuel
pump
and
carburetor.
Correct
all leaks before starting
engine.
FUEL FILTER
To remove the fuel
filter
for
cleaning
or
replacement,
close the fuel line
shutoff
valve and
disconnect
fuel
line
at the fuel
shutoff
valve. Reopen the
shutoff
valve and drainthe fuel
from
the
tank
into
asuitable
container. Pull entire
shutoff
valve
out
of
tank with a
wisting
motion.
Rinse
filter
in clean fuel. Reinstall
and fill fuel tank.
Check
for
leaks.
TIRES
It is
important
to keep tires
properly
inflated at all
times. See "Wheels and
Tires"
section
of
thismanual
for
additional
details.
Check and service tires as follows:
1.
Inspect ires
for
general
condition.
Check
for
cracks,
cuts
and
imbedded
metal rglass.
2.
Remove
dust
cap
and
check
tire pressure
with
a
gauge. Aspecial
low-pressure
gauge
with
one-
pound
markings
is best
for
checking
tractor
tires.
3.
Add
air
or
deflate as required to
bring
tires to
correct
inflation
as
indicated
in the table of
specifications.
4.
Replace
dust
cap.
13

BATTERIES
The
tractor
battery
condition
should be checked
every
25
hours
or
each week
of
operation. Check as
follows:
Photo
8.
Battery
and
Cables -
Model
1217
(See
Photo
5,
Page 9
lor
Model
1212
Battery
&
Cables)
1.
Unlatch and raise
hood.
The
battery
is located
immediately
in
front
of
dashboard,
2,
Check the
electrolyte
level of the
battery
by
removing the
filler
caps,
A
CAUTION:
Do
not
smoke
or
light
a
..
match
while
caps are removed. If the
battery
has been
charging,
hydrogen
gas is
present
and
potentially
explosive.
3,
If the
electrolyte
is low, add clean
distilled
water
covering the plates
to
the
bottom
of
the
filler
tube. Do
not
overfill.
4.
If water
must
be
added
to
the
battery
in freezing
weather, run the
engine
briefly
after
doing
so.
This will
mix
the
water
and
electrolyte
and
prevent freezing.
5.
Clean
corrosion
and
dirt
from
cables,
connections
and
top
of battery,
Dirt
and
corrosion
can cause
self-discharging
of
battery.
Apply
acoat
of
a
corrosion
preventative to
terminals.
6,
Tighten
battery
connections.
Keep
connections
tight
at all times
to
prevent
arcing.
pitting
of
connections,
and eventual
battery
failure.
DRIVE BELTS
Check
PTO and
attachment
drive
belts
periodically
for wear, cuts. breaks and frayed
condition.
Replace
worn
or
damaged belts.
FIBERGLASS
HOOD
AND
BODY
SECTIONS
A
good.
heavy coat of
any
premium
grade
paste wax
applied
semi-annually
to all
external
surfaces
will
help preserve the
smooth
finish
of
the Fiberglass
hood
and
body
sections.
MAINTENANCE CHART
MAINTENANCE
REQUIRED
INTERVAL
PROCEDURE
Engine and
Belly
Screens Before each use
Check
and clean if necessary.
Engine
Cooling
Fins Before each use Check and clean if necessary.
Air
Cleaner Element 25
hours
Clean
or
replace,
Spark Plug
100
hours
Check and resel gap.
Battery
25
hours Check electrolyte level
and
connections.
Hydrostatic
Transmission
Cooling
Fins Before each use
Check
and clean If necessary.
Hydrostatic
Transmission
Cooling
Fan Before each use Check for cracked
or
broken
blades,
Hydrostatic
Transmission
After
first 5hours, &every
Filter 100
hours
or
annually
Remove and replace
element.
Tires
25
hours
Check
inflation. Check
for
damage.
Fuel Supply. Before each use
Check
gauge for fuel level in tank.
Fuel Filter
100
hours
Clean
or
replace.
Drive Belts Before each use Check
for
wear and damage.
Electrical System 50
hours
Check and clean
connections.
Repair
damaged Insulation and Insulators.
Fiberglass
Sections
Six
months
Wax and polish all
external
surfaces.
Tractor
General
After
each use Check general
condition.
Clean.
14

WHEELS AND TIRES
TIRE CARE
P
-:er
tire
maintenance
IS
one
of the
most
~::
-
r:ant
factors
in the
satisfactory
performance
of
J-r
tractor,
Observe
he
following
tire care rules
for
best results:
1,
Immediately
wipe
spilled
oil
or
gasoline
from
tires.
Do
no
park
in
spilled
oil.
Petroleum
products
attack
rubber.
Clean
chemicals
from
tires as
soon
as
possible.
2.
Avoid
sharp
objects
which
may
cut
or
puncture
tires.
3.
Avoid
"bruising"
tires
by
striking
hard
objects
with
heavily
loaded
traclor
or
at
high
speeds,
4,
Do
not
"spin"
tires
dunng
start up,
5,
Do
not
brake
to
skidding
stops.
6,
Maintain
proper
inflation:
•
Under-inflation
may
cause
rim
slipping,
excessive
wear
and
a
low
or
uneven
cut
when
mowing.
An
under-inflated
tire
may
appear
to
be
properly
inflated
but
will
buckle
when
the
tractor
pulls
aload
and
sidewalls will
eventually
break,
•
Over-inflation
may
cause
the rear wheels to
s
ip
under
load
and
cause
faster tire wear
as
a
smaller
part
of
the
tire
is in
contact
with
the
ground.
When
operating
a
mower,
thecut
will
be
higher
than
setting.
• A
correctly
inflated
tire results in
good
traction
with
the
leas!
wear.
The
recommended
pressure
may
vary,
depending
upon
the load
on
the
tractor
wheels.
ADDING
WHEEL WEIGHTS
Added
weight
to the
front
and/or
rear wheels can
make
tractor
operation
easier and safer
under
certain
conditions.
REAR WHEELS:
Added
weight
on
the rear wheels
Will be
helpful:
1When
pulling.
The
weights
will
give
added
traction
and
reduce
slippage.
2.
In
maintaining
traction
with
aheavy
load
at the
front
of
the
tractor,
such
as
with
a
Snowblower
or
Bulldozer
Blade.
FRONT
WHEELS.
Wheel
weights
on
the fron
wheels Will be
helpful:
1.
In
balancing
the
lifting
action
caused
by rear
mounted
attachments.
2.
In
keeping
the
front
wheels
from
rising when
driving
up
aslope.
3.
When
pulling
heavy
loads
on
rough
ground,
Wheel
weights
should
be used in pairs to give an
equal
amount
of
added
weight
on
each side
of
the
tractor.
Operating
with
weight
on
only
one
side will
cause uneven tire
wear
and
tend
to
tip
the tractor,
This
can cause
improper
operation
of
some
attachments
such
as
a
rotary
mower,
CHANGING
WHEELS
To remove arear
wheel,
first
remove
any
wheel
weights.
Block
the
front
wheels
to
prevent
the
tractor
from
rolling,
Raise the
tractor
with
a
jack
under
the rear
of
the frame. Remove the 5wheel
bolts
and
carefully
slide
the
wheel
and
tire
from
the
tractor.
The fl'Ont
wheels
are
mounted
directly
on
the axle
shaft bearings.
To
remove
these wheels,
jack
up
the
tractor
following
the
same
general
safety
measures
taken above, Remove
he
dust
cap,
cotter
pin
and
washer. Remove wheel
and
tire.
15

ADJUSTMENTS
".
Pull
clutch/brake
foot
pe::::
-"
Pivot
clutch
arm
forwar
indicating
contact
with
:
....
=.
:J.
Swing cle is rod
up
and •
~--
.:0-
ales in clevis are aligneo
clutch arm.
6. Turn clevis
out
exactly
1·'
clevis to
clutch
arm.
7Pull
clutch/brake
foot
peca ___ _
'::JS
and retighten nuts
on
ret
-~
~:.
= _ __ e
....
:
rod until
spring
is
extendec'
~
2-3/4" long).
8.
If
necessary, readjust clu
c~
:2
=-
that it is fUlly open
wit
clearance between switc
arm with the clutch/br<lke peca -_
TRANSMISSION LINKAGES -
Hydrostatic Models
Over time, normal
operating
vibrat
...
-
~
:2_::
one
of
the linkages between the
rr
.
~-
~
~.
~
pedal and
hydrostatic
transmiss a::.
<~
adjustment. Early
attention
to rea
_S'~=-'
excessive
wear
and pro I e
......
~.=
S~·:
"_
:.
performance. To make theI
a;e5
-:
::
=.:
:=-:_
::
e
ithou remo ing the rear
,~
...
=="
:.:.:.
s a e rear
of
~e'
ac'
..
e s
S'
..
,:,
:.=:
=-=
~_':
_
are
1.
If,a
er·
...
-~-a
~
5~::
=:.
::;.
_. _
'::-:5'
cantin
e:=_-cs
as
if
it ere
~:"a
r
-~
--e
-
.::.==
-.=.
-_.
De
returning he ·ra
...
s,....
S5
: - •_
--_
loosen
bot~
nuts
screw located u e
bracket. Insert an A
e'"'
. e
bottom
of
the
screw
an II
the camplate moves the
traMs~
s'::-
.:
....
"':"01
arm
into
neutral when the
:a_
"essed
slightly
more
than
half
way
d
~e'
g"'te
both nuts on the adjusting sere .
2.
Jerky starts suggest that the
motion
_Ort'rol
pedal may be
engaging
the transmlssiort
before
completely releasing the brake. To adjust,
engage and latch the
parking
brake. Detach the
forward end
of
the
neutral
return
rod
from
the
brake pedal arm.
By
moving the rod
forward
or
rearward,
position
the
camplate
so
that
the
dowel pin is moved all the way
into
the neutral
slot. Then screw the neutral return rod
into
or
out
of
its rod-end bearing on the
camplate
until
Photo
9.
Brake
and
Clutch
ENGINE:
An
engine
manufacturer
s
.~
_" s
Manual is
included
with
your
tractor.
Re'er:o
:
"~r
any
adjustments required on the
englre.
Although
these
adjustments
can be
wace
<"
......
underneath
the tractor, It may be des,ra e :
remove the rear
fender/body.
To
do
this'
10
:~ese
steps:
1.
Disconnect
the seat
sa
ety interlocl< Ire.
2. Remove 4bolts
holding
sea a
ra
e.
3.
Remove
foot
pedal.
4. Remove 2screws, nuts and washers
holding
Fiberglass section to footrests on both sides
of
tractor.
5.
Unscrew and remove transaxle and
hydrostatic
transmission
shift
lever knobs.
6.
Remove gas tank
gap
gauge.
7.
Tilt
body
section up and forward, over the
transmission
shift
lever, and
lift
off.
CLUTCH-GEAR MODELS
Through
prolonged
use the
friction
surfaces of the
clutch
disc may become worn. The
following
adjustment
will increase pressure
on
the surfaces
and
improve
the
functioning
of the
clutch.
It should
be noted, however, that a
slipping
clutch
is
an
Indication
of
wear and the need
for
eventual
replacement
of
one
or
more
of
the
friction
discs in
the
clutch.
Adjust
as follows:
1.
Loosen the
two
nuts
on
the back
of
the
clutch
arm return spring
adjustment
rod
until
there is
no tension on the spring.
2Detach clevis from the
clutch
arm.
16

ADJUSTMENTS
ENGIN
E:
An
engine
manufacturer's
Owner's
Manual is
included
with
your
tractor. Refer to it
for
any
adjustments
required on the engine.
Although
these
adjustments
can be made from
underneath the tractor, it may be desirable to
remove the rear
fender/body.
To
do
this
follOw these
steps:
1.
Disconnect
the seat safety
interlock
wire.
2.
Remove 4
bolts
holding
seat to frame.
3.
Remove
foot
pedal.
4.
Remove 2screws, nuts and washers
holding
Fiberglass section to footrests on
both
sides
of
tractor.
5.
Unscrew and remove transaxle and
hydrostatic
transmission shift lever knobs.
6.
Remove gas tank
gap
gauge.
7.
Tilt
body
section
up
and forward, over the
transmission shift lever, and
lift
off.
Photo
9.
Brake and
Clutch
CLUTCH-GEAR
MODELS
Through
prolonged
use the
friction
surfaces of the
clutch
disc may become
worn.
The
following
adjustment will increase pressure on the surfaces
and improve the
functioning
of
the
clutch.
It should
be noted, however, that a
slipping
clutch
is
an
indication
of
wear and the need
for
eventual
replacement
of
one
or
more
of
the
friction
discs in
the clutch.
Adjust
as
follows:
1.
Loosen the
two
nuts on the back
of
the
clutch
arm return spring
adjustment
rod until there is
no
tension on the spring.
2.
Detach clevis from the
clutch
arm.
16
3.
Pull
clutch/brake
foot
pedal back
until
it stops.
4.
Pivot
clutch
arm
forward
gently
until
it stops
indicating
contact
with
the
throwout
bearing.
5.
Swing clevis rod up and turn clevis on rod until
holes in clevis are aligned
with
the
lower
hole
in
clutch
arm.
6.
Turn clevis
out
exactly
1-1/2 full turns. Reattach
clevis to
clutch
arm.
7.
Pull
clutch/brake
foot
pedal back until it stops
and retighten nuts
on
return spring
adjustment
rod until spring is extended 1/2"
(approximately
2-3/4" long).
8.
If
necessary, readjust
clutch
safety switch so
that it
is
fUlly open
with
1/16" maximum
clearance between
switch
plunger
and
clutch
arm with the
clutch/brflke
pedal
fully
depressed.
TRANSMISSION LINKAGES -
Hydrostatic Models
Over time, normal
operating
vibration may cause
one
of
the linkages between the
motion
control
pedal and
hydrostatic
transmission to
fallout
of
adjustment. Early attention to readj
ustment
wi
II
save
excessive wear and provide mo
re
satisfactory
performance. To make the linkages
more
accessible
without
removing the rear
fender/body,
raise and
support
the rear
of
the
tractor
with
both
wheels
off
the
floor
and remove the left wheel. If
you
wish totest
the adjustments by running the
tractor
whiIe the rear
end is still raised, be sure
poisonous
exhaust fumes
are ported to the outside.
1.
If, after the brake is
applied,
the
tractor
tends
to
continue
moving and the transmission
sounds
as if
it
were
straining,
the
linkage
may
not
be
returning the transmission
to
neutral.
To
adjust,
loosen both nuts
on
the
eccentric
adjusting
screw located
under
the
tractor
in the
pivot
bracket. Insert
an
Allen
head
wrench
in the
bottom
of
the screw
and
turn
it left
or
right
until
the camplate moves
the
transmission
control
arm
into
neutral when the pedal is depressed
slightly
more than
half
way
down.
Retighten
both nuts on the
adjusting
screw.
2.
Jerky
starts suggest that the
motion
control
pedal may be
engaging
the transmission before
completely
releasing the brake. To adjust.
engage and latch the
parking
brake. Detach the
forward end
of
the neutral return rod from the
brake pedal arm. By
moving
the rod
forward
or
rearward, position the
camplate
so that the
dowel pin is moved all the way
into
the neutral
slot. Then screw the neutral return rod
into
or
out
of its rod-end bearing on the
camplate
until

its
forward
end
again lines
up
with, and can be
reattached
through
the
middle
hole in the
top
section
of
the
brake
pedal arm. Release the
parking
brake
and
slowly
raise the
motion
control
pedal.
Check
the
friction
pad on the
disc
brake.
It
should
pull
oft
of
the disc
just
as the
dowel
pin
begins
to
come
out
of
the
neutral
slot
on
the
camplate.
If
one
precedes
the
other,
remove
the
cotter
pin
and
turn
the
slotted
nuton
the
brake
cam
operating
arm
in
or
out
until
the
two
actions
are
virtually
simultaneous.
Replace
the
cotter
pin in the
slotted
nut.
Photo
10.
Hydrostatic
Transmission
Linkages
3.
The
tractor
should
not
creep
in
either
direction
if
the
motion
control
pedal is
fully
released and
the
transmission
shift
lever
is
in neutral.
If
forward
creep
should
occur,
loosen
the nuts
on
the
forward
end
of
the
transmission
control
arm
adjusting
rod.
Tighten
the
inner
nut
just
behind
the rear
spring
on
the same
rod
until
both
springs
are
approximately
1-3/4"
long
and the
control
arm itself is in the
neutral
position.
Tighten
both
front
and rear
outer
nuts
to retain
the
setting.
Reverse
this
procedure
if
the
tractor
creeps
rearward.
BRAKE
Depending
upon
brake
usage in
normal
tractor
operation,
the
friction
pads
that
exert
pressure
on
the
brake
disc
may
wear. If
this
condition
occu
rs,
the
brake
may
be
readjusted
as
follows:
1.
It is
important
that
the
foot
pedal be
pulled
back
ar
enough
so
there
is
no
tension
on the
long,
brake ex
tension
spring.
(If
the
clevis
is
detached
on
gear
models
in
order
to
accomplish
this,
be
sure to
follow
steps 3
through
8
of
the
clutch
adjustment
procedure
when
reattaching
the
clevis to
insure
that
declutching
begins
just
before
braking
action
starts.)
2.
With
the
foot
pedal all the
way
back,
pull
the
cotter
pin
out
of
the
slotted
nut
holding
the brake
cam
operating
arm,
washer
and
spring,
and
turn
out
several threads.
3.
Push the
brake
disc
in
toward
the
transaxle
housing
and
insert
a.020" feeler
gauge
between
the
outer
friction
pad
and
the
diSC.
4.
Finger
tighten
the
nut
until
the
pad
is firm
against
the feeler
gauge.
Back
the
nut
off
enough
to
align
the
cotter
pin
holes
and
reinsert
the
cotter
pin.
5.
Check
for
free
disc
rotation
with
transmission
and transaxle
In
neutral.
ELECTROMAGNETIC
CLUTCH
The
clutch
portion
of
this
clutCh/brake
combination
unit
is self
adjusting
and
needs
no
lubrication.
The
brake
section,
however,
may
require
readjustment
from time to
time
depending
on
usage.
To
adjust
the
brake:
1. Be sure
engine
is
not
running,
raise
hood
and
remove
belt
from
electromagnetic
clutch
pulley.
2.
Place a.015"
thick
shim
in
each
of
the three slots
in
the
brake
flange.
3. Pull
out
and
push
up
the
PTO
switch
on the
dashboard
into
the
"on"
position.
4.
Loosen
the
locknuts
holding
the flange.
5.
Push the flange
until
it
bottoms
and
retighten
locknuts
using
caution
not
to
over
torque
them
in
order
to
prevent
damage
to the flange.
6.
Push
the
PTO
switch
Gown
mto
its
"off"
position
and
remove
the shims.
7.
Check
the gaps to be
sure
ttley
are
within
.010"
to .020".
If oil
or
grease
inadvertently
contaminates
the
working
surfaces
of
the
electromagnetic
clutch,
remove the
contaminants
by
turning
engine
off
and
allowing
it
to
cool.
Then
pour
a
generous
quantity
of
a
cleaning
fluid,
such
as
barcothene,
alcohol
or
ammonia,
between
the
working
surfaces.
Photo 11.
Electromapnelic
Clutch
17

LUBRICATION
Proper
lubrication
is
Important
in
keeping
your
tractor
functioning
satisfactorily and in
prolonging
its useful life. Be sure to clean the area around all
fittings
and
check
plugs
prior
to checking
or
lubricating.
LUBRICATION CHART
The
lubrication
chart
below
lists the
points
of
application,
type and grade
of
lubricants
to be used.
It also tells you the
amount
of
lubricant
required and
the interval between changes
for
normal operation.
Under extreme
conditions,
the intervals
should
be
shortened. Refer
to
the
photos
on
page
19
to locate
fill,
check
and
drain
points.
ENGINE BREAK-IN PERIOD
Use
of
abreak-in
or
non-detergent
type oil IS
NOT
required
or
recommended
for
new
Kohler
engines. A
special "break
-i
n"
oiIis used at the Kohler
factory
on
all new engines. Each
engine
is test run on this oil
for
aspecified period of time to
allow
proper
seating
of
the rings.
After
the test run, the break-in oil is
drained and the engine is fogged
with
aspecial
preservative oil
which
lasts
until
the
tractor
is
put
into operation.
The engine
lubricating
oil
should
be
changed.
however, after the first five
hours
of
operation
and
thereafter at
25
hour
operation
periods. Drain oil
while it is
hot
by
removing the
drain
plug.
Oil
will
flow
more
freely when
hot
and will
carry
away
more
impurities. After
draining
the crankcase, install the
drain plug and fill the crankcase
with
the
quantity
and grade of oil specified in the
chart
below.
LUBRICATION CHART
HOURLY OPERATING INTERVAL
See
Approx.
Lubrication
Points Notes LUbricant Capacities
25
50
75
100
125
150
175
2lIO
225
250 275
300
325
350
375
400 425
450
475
500
Model
12
2-
SAE 5W20
or
Engine Crankcase-Winter 1SAE 5W30 2qls. X X X X X X X X X XXXXX X XXXX X
Model 1217 -SAE 5W20 or
Engone Crankcase-Winter tSAE 5W30 3'h pis. XXXXXXXXXXXXXXXXX X XX
Model 1212 -SAE-30
or
Engine Crankcase-Summer 2SAE 10W30 2
qls.
XXXXXXX X XXXXXXX X XXXX
Model
1217-
SAE-30
or
Engme Crankcase-Summer 2SAE 10W30
3~
pts XXX X XXXXXXXXX X XX X X X X
Transmission Oil - 3 Power King
Gear Models Spec,al Blend
or
EqUIvalent
~-l'h
piS. X X XXX
Transaxle Oil -Gear Models Gear Lube 80/90 3-4 qts. X X XXX
Transaxle
Oil
-5Premium HydrauliC
Hydrostatic Models 6Oil
3-4
qts, XX
Front Wheels LIthium Base Grease XXXXXXX X XX
Support
Bar 4
Lithium
Base Grease XXXXXXXXXX
Tie Rod and
Draglink
Ends 4
Lllhium
Base Grease XXXX X XXXXX
Steering Gear 4
Lithium
Base Grease XX X XX
Llfting
Lon
kage and
Sector Penetrating Oil XXXXX
Camprate
Lllh,um
Base Grease XXXXX
NOTES:
1.
If alternate
lubricant
is used,
it
should
be drained and replaced
with
preferred
lubricant
before
summer
use.
2.
Alternative
lubricants
should be used
only
as
alast resort to reduce oil
consumption
and
combustion
chamber
deposits.
3.
Power King Special
Blend
is available
through
Power King Dealers. An acceptable
equivalent
would
be STP
Oil Treatment,
which
is available at most auto
supply
stores,
but
may
allow
some
gear
clashing.
4.
Disassemble
pivot
joints, pack
with
grease and reassemble.
5.
The
hydraulic
system
filter
should
be changed
after
the first 5
hours
and then every 100
hours
or
annually.
Change oil at 50 hours and
then
after 500
hours
or
whenever alarge
amount
of
contamination
is
encountered
when
changing
the filter. Transaxle is reservoir
for
transmission fluid.
Transmission
has no
drAin plug. When
changing
oil, some will remain in transmission. Refill approx. 3qts.
or
to level of
check
plug.
6.
Proper viscosity is essential. At normal operatin9 temperatures, the optimum range is between80-180 SUS
(16-40 CS), and it should never fall
below
60 SUS (10 CS).

LUBRICATION
POINTS
NOTE:
Do
not
lubricate
shift
gate,
friction
washer
or
transmission
shift
lever
on
Hydrostatic
models.
See page
33.
Photo 12A.
Engine
Dipsl!ck
-Model 1217
Photo 128.
Engine
Dipstick
-
Mode/1212
Photo 13. Transmission Check
and
Fill Tubes Photo 14. Transaxle
Check
and
Fill Tubes
Photo
15.
Front
Wheel Grease
Fitlings
Pholo
16. Steering Gear
Photo
17.
Support
Bar
Photo 18. Tlerod and Draglinks Photo 19. Filter and
Camplate-Hydrostatic Models
Photo
20.
Litl
Link
and Sp.ctor
19
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