Kioti DS4110 User manual

FORWARD
Make sure to read this manual carefully and keep it handy for future reference.
When leasing or transferring this tractor, deliver this manual together with the tractor.
The specications in this manual are subject to change without notice.
< NOTE >
Congratulations, and welcome to the fabulous world of DS4110(HS) / DS4510(HS) ownership, where seri-
ous work is made fun again!
This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong In-
dustrial Co.,LTD over the years since 1947 and has been designed with the finest materials and under rigid
quality control standards set forth by the KIOTI Engineering Department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new
owner's familiarize themselves with the KIOTI DS4110(HS) / DS4510(HS), it is the policy of KIOTI tractor
to provide an owner's manual which includes helpful information about tractor safety, operation and mainte-
nance. If the information you seek is not found in this manual, your KIOTI tractor dealer will be happy to help
you.
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SAFETY PRECAUTIONS ................................
PRECAUTIONS BEFORE OPERATION .........
SPECIFICATIONS ............................................
DESCRIPTION OF OPERATING SYSTEM .....
OPERATION ....................................................
3-POINT HITCH IMPLEMENT AND LOADER OPERATION ..
MAINTENANCE ...............................................
STORAGE AND DISPOSAL ............................
TROUBLESHOOTING .....................................
INDEX ...............................................................
SECTION
1
2
3
4
5
6
7
8
9
10
TABLE OF CONTENTS
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TABLE OF CONTENTS
SAFETY PRECAUTIONS ............................. 1-1
PRECAUTIONS BEFORE OPERATION .......... 1-2
GENERAL PRECAUTIONS ................................... 1-2
PRECAUTIONS DURINg OPERATION ........... 1-5
WHEN STARTING THE ENGINE........................... 1-5
WHEN DRIVING THE TRACTOR .......................... 1-8
WHEN PARKING THE TRACTOR ......................... 1-9
WHEN OPERATING THE P.T.O............................. 1-9
WHEN USING THE 3-POINT HITCH................... 1-10
SAFETY PRECAUTIONS DURINg SERvICINg ... 1-10
SAFETYPRECAUTIONS WhEN USINg ThE LOADER .. 1-13
SAFETY DECAL mAINTENANCE.................. 1-16
DECAL MOUNTING LOCATION.......................... 1-16
DECALS ............................................................... 1-17
CAUTIONS FOR DECAL MAINTENANCE .......... 1-19
PRECAUTIONS BEFORE OPERATION ...... 2-1
vEhICLE IDENTIFICATION NUmBER............. 2-2
TRACTOR SERIAL NUMBER................................ 2-2
ENGINE SERIAL NUMBER ................................... 2-2
TRANSMISSION NUMBER ................................... 2-2
ESSENTIAL REPLACEmENT PART................ 2-4
OILS AND FLUIDS ................................................. 2-4
FILTERS................................................................. 2-4
BELTS AND RUBBER PARTS ............................... 2-5
OTHER COMPONENTS ........................................ 2-5
SPECIFICATIONS......................................... 3-1
gENERAL SPECIFICATIONS .......................... 3-2
EXTERNAL DIMENSIONS..................................... 3-2
GENERAL SPECIFICATIONS................................ 3-3
TRAvELINg SPEED ......................................... 3-6
AGRICULTURAL.................................................... 3-6
ImPLEmENT LImITATIONS .............................. 3-7
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TABLE OF CONTENTS
PTO INDICATOR.................................................. 4-13
OPERATINg ThE CONTROLS ..................... 4-14
MAIN SHIFT LEVER ............................................ 4-16
RANGE GEAR SHIFT LEVER ............................. 4-16
SHUTTLE SHIFT LEVER..................................... 4-16
HYDRAULIC SHUTTLE SHIFT LEVER ............... 4-17
CLUTCH PEDAL .................................................. 4-17
BRAKE PEDAL..................................................... 4-18
PARKING BRAKE LEVER ................................ 4-18
FRONT WHEEL DRIVE LEVER........................... 4-19
FOOT THROTTLE ............................................... 4-20
HAND THROTTLE LEVER ................................. 4-20
DIFFERENTIAL LOCK PEDAL ............................ 4-21
SEAT ADJUSTMENT ........................................... 4-22
POSITION CONTROL LEVER ............................. 4-23
JOYSTICK LEVER (INCLUED IN THE
FRONT END LOADER PACKAGE) ......................... 4-24
LIFTING ARM (LOWER LINK)
SPEED CONTROL KNOB.................................... 4-24
REMOTE HYDRAULIC LEVER ........................... 4-24
7-PIN POWER OUTPUT SOCKET ...................... 4-25
DESCRIPTION OF OPERATINg SYSTEm .. 4-1
ExTERIOR vIEW .............................................. 4-2
SWITCh............................................................. 4-3
MOUNTING LOCATION......................................... 4-3
KEY SWITCH ......................................................... 4-4
COMBINATION SWITCH ....................................... 4-5
HAZARD LAMP SWITCH....................................... 4-6
PTO SWITCH ........................................................ 4-7
INSTRUmENT PANEL ...................................... 4-8
TACHOMETER/HOURMETER ............................. 4-9
FUEL GAUGE ........................................................ 4-9
ENGINE COOLANT TEMPERATURE GAUGE ......... 4-10
ENGINE OIL PRESSURE WARNING LAMP ..........4-11
BATTERY CHARGING LAMP ...............................4-11
HEAD LIGHT HIGH BEAM LAMP........................ 4-12
TURN SIGNAL LAMP........................................... 4-12
GLOW PLUG INDICATOR ................................... 4-12
PARKING BRAKE WARNING LAMP ................... 4-13
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7-PIN SOCkET................................................ 4-25
TIRES, WhEELS AND BALLAST .................. 4-26
GENERAL TIRE INFORMATION ......................... 4-26
INFLATION PRESSURE ..................................... 4-27
TREAD ................................................................. 4-28
WHEEL TORQUE AND DIRECTION ................... 4-30
ADDITIONAL WEIGHT (OPTION) ....................... 4-32
OPERATION ................................................. 5-1
PRE-OPERATION ChECk ............................... 5-2
OPERATINg ThE ENgINE............................... 5-3
STARTING THE ENGINE....................................... 5-3
CHECKING WARNING LAMPS ............................. 5-6
STOPPING THE ENGINE ...................................... 5-7
WARMING UP........................................................ 5-8
JUMP STARTING................................................... 5-9
OPERATINg ThE TRACTOR......................... 5-10
HOW TO DRIVE................................................... 5-10
HOW TO FOLD THE ROPS................................. 5-13
HOW TO RAISE THE ROPS TO UPRIGHT POSI-
TION..................................................................... 5-14
PARKING ............................................................. 5-15
TURNING ............................................................. 5-17
DRIVING ON SLOPE ........................................... 5-17
THE CAUTIONS WHEN COMING IN AND OUT OF
WORK FIELD ........................................................ 5-18
PRECAUTIONS WHILE DRIVING ON THE ROAD .....
5-18
LOADING INTO AND UNLOADING OUT OF THE
TRUCK ................................................................. 5-19
PRECAUTIONS WHEN USING POWER STEERING .
5-20
3-POINT HITCH CONTROL ................................ 5-22
REMOTE HYDRAULICS...................................... 5-24
3-POINT hITCh ImPLEmENT AND
LOADER OPERATION ................................. 6-1
REmOvAL AND INSTALLATION OF 3-POINT
hITCh ImPLEmENT (WITh PTO ShAFT)........ 6-2
TABLE OF CONTENTS
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OPERATION TIP FOR 3-POINT
hITCh ELEmENTS ........................................... 6-4
ADJUSTMENT OF LIFT ROD ............................... 6-4
ADJUSTMENT OF TOP LINK ............................... 6-5
ADJUSTMENT OF STABILIZER ............................ 6-5
DISMOUNTING THE IMPLEMENT........................ 6-5
DRAW BAR AND TRAILER.................................... 6-6
INSTALLING PTO SHAFT...................................... 6-7
hANDLINg LOADER ....................................... 6-8
DRIVING ON SLOPE ............................................. 6-9
JOYSTICK LEVER (COME WITH LOADER PACKAGE) ... 6-10
HYDRAULIC BLOCK ........................................... 6-13
mAINTENANCE............................................ 7-1
mAINTENANCE ChECk LIST.......................... 7-3
DAILY CHECK ITEM .............................................. 7-3
MAINTENANCE SCHEDULE CHART ................... 7-4
LUBRICANTS ................................................... 7-7
mAINTENANCE CODE..................................... 7-8
HOW TO DISCONNECT THE HOOD (A) ............. 7-8
OPENING SIDE AND FRONT COVER (B) ........... 7-8
CHECKING AND ADDING FUEL(C) ...................... 7-9
CHECKING TRANSMISSION FLUID LEVEL (D) ....... 7-10
CHECKING ENGINE OIL LEVEL (E) ....................7-11
CHECKING COOLANT LEVEL (F) ...................... 7-12
CLEANING GRILL, RADIATOR SCREEN (G) ..... 7-13
CHECKING BRAKE AND CLUTCH PEDALS (H) ........ 7-13
CHECKING GAUGES, METER
AND EASY CHECKER (I) .................................... 7-14
CHECKING HEAD LIGHT, HAZARD LIGHT ETC. (J) ........ 7-14
CHECKING SEAT BELT AND ROPS (K) ............. 7-14
CHANGING ENGINE OIL AND
REPLACING FILTER (L) ...................................... 7-14
REPLACING TRANSMISSION FLUID
AND FILTER (M) .................................................. 7-16
CHANGING FRONT AXLE CASE OIL (N) ........... 7-18
ADJUSTING BRAKE PEDAL(O).......................... 7-18
GREASE FITTING LOCATIONS (P) .................... 7-20
CHECKING WHEEL BOLT/NUT TORQUE (Q) ....... 7-21
ADJUSTING CLUTCH PEDAL (R)....................... 7-21
TABLE OF CONTENTS
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TABLE OF CONTENTS
REPLACING FUEL FILTER (S)............................ 7-22
REPLACING AIR CLEANER PRIMARY
ELEMENT (T)....................................................... 7-22
CHECKING FUEL LINES (U)............................... 7-23
ADJUSTING FAN BELT TENSION (V)................. 7-24
BATTERY (W) ...................................................... 7-25
CHECKING INTAKE AIR LINE (X) ....................... 7-26
ADJUSTING TOE-IN (Y) ...................................... 7-27
CHECKING RADIATOR HOSE AND CLAMP (Z) ........ 7-27
POWER STEERING LINE (AA) ........................... 7-28
ADJUSTING FRONT AXLE PIVOT (AD).............. 7-28
ADJUSTING ENGINE VALVE CLEARANCE (AE) ......... 7-28
REPLACING AIR CLEANER FILTER (AF) .......... 7-29
FLUSH COOLING SYSTEM AND
CHANGING COOLANT (AJ) ................................ 7-29
ANTI-FREEZE...................................................... 7-31
BLEEDING FUEL SYSTEM (AK) ......................... 7-31
DRAINING WATER FROM CLUTCH
HOUSING (AL)..................................................... 7-33
REPLACING FUSE (AN)...................................... 7-33
SLOW BLOW FUSE (AP) .................................... 7-34
REPLACING BULB (AQ)...................................... 7-35
STORAgE AND DISPOSAL......................... 8-1
TRACTOR STORAgE ...................................... 8-2
DAILY STORAGE................................................... 8-2
LONG-TERM STORAGE ....................................... 8-2
USINg TRACTOR AFTER STORAgE ............. 8-4
USAgE AND DISPOSAL ................................ 8-4
TROUBLEShOOTINg.................................. 9-1
ENgINE TROUBLEShOOTINg ....................... 9-2
TRACTOR TROUBLEShOOTINg.................... 9-4
INDEx.......................................................... 10-2
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This manual includes information titled as WARNING, CAUTION, IMPORTANT
and NOTE. These titles indicate the following:
SAFETY AND VEHICLE DAMAGE WARNING
NOTE
This indicates that interesting or helpful information is being
provided.
CAUTION
This indicates that a condition may result in damage to your
vehicle or its equipment if the caution is not heeded. Follow
the advice provided with the caution.
WARNING
This indicates that a condition may result in harm, serious in-
jury or death to you or other persons if the warning is not
heeded. Follow the advice provided with the warning.
!
This mark indicates emphasis on notable characteristics or
working procedures, and information about technology for
easier operation.
IMPORTANT
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Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a
list of the universal symbols and their meanings.
UNIVERSAL SYMBOLS
Fuel-Level
Engine Coolant-Temperature
Parking Brake
Battery Charging Condition
Engine Oil-Pressure
Turn Signal
Power Take-Off Clutch Con-
trol-On Position
Power Take-Off Clutch Con-
trol-Off Position
Differential Lock
Position Control-Lowered Posi-
tion
Hazard Warning Lights
Headlight-Low Beam
Headlight-High Beam
Four-Wheel Drive-ON
Fast
Slow
Creep
High Range
Middle Range
h
L
Low Range
Coolant
Preheat
QT lamp
H:High speed travel light
M:Middle speed travel light
L:Low speed travel light
Neutral Position
Single brake light
m
N
m
L
N
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